GEA Bock Software in...for the compressor. The GEA Bock FKX40/755 K compressor can also be equipped...

GEA Bock Software VAP 11.4.0 (online) for mobile applications

NEW IN THIS VERSION

New compressor types

2

• FKX40/755 K – Expansion of proven FK40 model for bus and railway air-conditioning

• More capacity with the same installation space (increased capacity of up to 15% compared to FKX40/655 K with unchanged external dimensions)

• Further information and documentation you find in the software and in the flyer (see appendix)

New compressor type: GEA Bock FKX40/755 K

3 VAP 11.4.0 (online) for mobile applications - New in this version 01/2017

• New semi-hermetic 6-cylinder GEA Bock HG56e (sales start end of March 2017)

• HG56e compressor series replaces with state-of-the-art technology the previous 4-cylinder HG5 and also party HG6

• Further information and documentation you find in the software and in the catalogue (see appendix)

New compressor type: GEA Bock HG56e


Optimized compressor types HG22e + HG34e + HG44e

5

• The model range of standard semi-hermetic compressors GEA Bock HG22e-44e were optimized comprehensively

Optimized compressor types: HG22e-44e


• The model range of standard semi-hermetic compressors HG22e-44e were optimized comprehensively

• The optimized HG22e-44e models are displayed in the software under the current models now





• The former models of HG22e-44e still can be found under “Former models”






• Specific (spare) parts of the optimized compressors were changed and got new part numbers, e.g. oil filter of HG22e+34e



HG34e (optimized)

HG34e (former type)




• Specific (spare) parts of the optimized compressors were changed and got new part numbers, e.g. oil filter of HG22e+34e

• To distinguish the optimized model with the corresponding former model the so-called design key (last three digit numbers of serial number on the type plate) is relevant



• Optimized HG22e-44e models have a design key equal or higher 057

• Former HG22e-44e models have a design key equal or lower 056

• Due to new part numbers of specific (spare) parts, the optimized models have new spare parts lists

• In the tab “Spare part list, …” of the optimized HG22e-44e compressor you find now in the software both spare parts list:

− for optimized (as of A057) and − for former (up to A056) model



New software features Access to former compressor types

12

• Compressor types which are no more sold can be found in the new folder Former types

Former types


• If there is a successor model for the former compressor model it can be directly selected by the link Successor Please note: The successor type may be different from the former type in some properties (e.g. dimensions, capacity data, etc.)

Former types


• In the table of the current compressor type you find a hyperlink to the former model correspondingly.

Former types


New software features Colored marking of the cells in table performance data

16

Table Performance data

• Cells in the table performance data are now marked in color if: • Supplementary cooling and/or reduced suction gas

temperature is necessary

• Maximum compressor frequency is exceeded when compressor is operated with (external) frequency inverter


Appendix I Flyer FKX40/755 K

18

The new compressorGEA Bock FKX40/755 K

More capacity with the same installation space

15% more capacity with the same installation space

Expansion of the seriesWith its FKX40/755 K compressor, GEA is expanding its range of the proven FK40 model for bus and rail-way air-conditioning. A further size has been added to the four cubic capacity sizes up to now – this means that the FK40 series with five sizes now covers the range from 395 cm3 to 755 cm3 displace-ment. When compared with the proven FKX40/655 K, the FKX40/755 K offers an increased capacity of up to 15 % with unchanged external dimensions.

This means that the new FK40 model is particularly well suited to use in buses with an increased need for cooling capacity, such as for example articulated or city buses and long-distance coaches. Thanks to its wide range of use, the compressor is also perfectly suited to hot climatic regions.

K valve plate – particularly robust and efficientThe FKX40/755 K is equipped as standard with the K valve plate, which was specially developed for the particularly tough conditions of use in bus air-con-ditioning. The valve plate design offers the highest possible level of security against the effects of liquids or fluctuations and peaks in rotation speed – for a very high degree of reliability and a long service life for the compressor.

The GEA Bock FKX40/755 K compressor can also be equipped with all the other options of the FK series.

The new compressor GEA Bock FKX40/755 K

THE CURRENT PROGRAM FOR BUS- AND RAILWAY AIR-CONDITIONING3 model sizes with 11 capacity stages from 10,3 to 84,9 m³/h (1.450 rpm)

The benefits at a glance

Reliable slide-ring seal that has been proven for years

and which is simple to replace during servicing

Integrated oil collection system with a practical drain hose

Forged aluminium connecting rod for a high level of rigidity and durability

Pressure-feed lubrication with an oil pump that is independent of rotational direction

Particularly robust and easy to maintain

Optimum position of the two sight glasses

Non-wearing and durable crankshaft design with roller

bearings on both sides

Particularly efficient and robust K valve plate system that is unique

Known worldwide for its high level of quality and reliabilityGEA offers the right compressor for all sectors of bus and railway air-conditioning as well as for transport refrigeration. The company is known worldwide for the high level of quality and reliability of its products. GEA vehicle compressors in the FK series are the result of decades of experience in mobile cooling and air-conditioning, and they offer sustainable comfort for passengers in buses and trains worldwide. Particularly in bus air-conditioning systems, all well-known vehicle manufacturers today consider them as the standard. This is why GEA is the market leader in vehicle compressors.

Further information can be found online at vap.gea.com/mobileapplication

976

cm3

118

170

385

466

650

554

755

831

662

776

FK20 FK40 FK50

NEW

750

500

250

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Type Cond. temp. °C

Cooling capacity Q 0 [W] Power consumption P [kW]

Evaporation temperature °C

15 12,5 10 5 0 -5 -10 -15

FKX40/755 K

30QP

40QP

50QP

60QP

70QP

Relating to 25 °C suction gas temperature without liquid subcooling Reduced suction gas temperature

62884 57494 52450 43340 35449 28670 22895 18018 5,87 6,17 6,39 6,60 6,58 6,35 5,97 5,49 56119 51215 46632 38378 31250 25140 19942 15550 8,41 8,48 8,48 8,32 7,95 7,44 6,82 6,15 49160 44749 40637 33255 26905 21481 16877 12986 10,65 10,51 10,33 9,81 9,14 8,38 7,56 6,75 42053 38145 34511 28017 22462 17741 13746 10372 12,58 12,26 11,90 11,07 10,14 9,17 8,19 7,26 34846 31447 28301 22710 17967 13964 10596 7756 14,20 13,71 13,19 12,09 10,94 9,78 8,68 7,67

168,5ca.50

ca.1

70

Y

SV1

A1C/E

M

SV

A

G145

ca.3

70

13210232

4x

ca.325

329

L

H

KF

DV B B1

D

108,5

4x M

10x2

1 LK

170

130

253

344ca.385

Performance data R134a (1.450 rpm)

Dimensions and connections

20

30

50

70

80

-20 -10 100 20 30 t (°C)o

t (°C)c

82

-30

40

60

90

t + 25 °Coh

< ? toh 20 K

tO Evaporating temperature (°C)

tC Condensing temperature (°C)

∆tOh Suction gas superheat (K)

tOh Suction gas temperature (°C)

Permissible rotation speed

K Design: 500 - 3.500 rpm

Max. permissible operating pressure (LP/HP) 1): 19/28 bar

Unlimited application range

Reduced suction gas temperature

1) LP = low pressure, HP = high pressure

Operating limits R134a

GEA Bock GmbH

Benzstrasse 7

72636 Frickenhausen, Germany

Tel +49 7022 9454-0

Fax +49 7022 9454-137

[email protected]

gea.com

Appendix II Catalogue HG56e

19

GEA Bock HG56eThe new 6-cylinder compressor with a high level of efficiency and quiet operation

New designed housing with optimised gas flow

Standard position suction valve

Exchangeable motor

Improved valve plate system

Highly efficient electric motors of the latest generation

Proven and reliable oil pump lubrication

Standard position sight glass

Standard footprints

The new 6-cylinder GEA Bock HG56e compressor

The new HG56eWith the GEA Bock HG56e series, it is a case of entirely new compressors – these combine state-of-the-art technology with the GEA design features that have been proven for decades. These replace the previous 4-cylinder series, the HG5 and also partly the HG6. Compared to their predecessors, the new 6-cylinder compressors offer an even higher level of efficiency as well as greater quietness during operation. With the HG56e series, three sizes cover the range from 73.8 m³/h to 100.4 m³/h displacement (at 50 Hz).

A modern valve plate system, the latest generation of electric motors and an improved gas flow in the com-pressor increase the overall level of efficiency. The proven oil pump lubrication is used in all compressors, and this enables a greater range of speed control to be achieved in the operation of the frequency converter. The emergency running properties have also been optimised - this is particularly important for operation with natural refrigerants. As usual, ease of servicing was one of the main priorities in the development of the new HG56e compressors: the stators can be changed on site without special tools.

300

200

100

5.4 11.16.7 13.78.0 16.59.418.8

41.322.1

49.2

27.3

237.9

57.7

33.1

281.3

67.0

HG12P HG22e HG34e HG44e HG88e

m3/hTHE CURRENT PROGRAM8 model sizes with 25 capacity stages from 5.4 to 281.3 m³/h (50 Hz)

73.886.6

HG56e

100.4107.6

122.4

HG6

140.6

161.4183.6

HG7

NEW

OPTIMIZED

2 GEA Bock HG56e

Replacement for former types

HG56e vs. HG5 / HG6

Types:

HG56e/850-4 (S)

HG56e/995-4 (S)

HG56e/1155-4 (S)

Displacement at 50 Hz:

73,8 m3/h

86,6 m3/h

100,4 m3/h

Former types:

HG5/830-4 (S)

HG5/945-4 (S)

HG6/1080-4 (S)

HG6/1240-4 (S)

Displacement at 50 Hz:

72,2 m3/h

82,2 m3/h

93,7 m3/h

107,6 m3/h

Blue: GEA Bock HG56e

Yellow: GEA Bock HG5

Length(mm)

Width(mm)

Height(mm)

-90 +5 +25

Dimension comparison of the HG56e vs. HG5

Types:

HG56e/850-4 S vs. HG5/830-4 S approx. 5% Price benefit



Price benefit

GEA Bock HG56e · 3

One compressor design for all standard refrigerants

• For air-conditioning, medium and low temperature application• Maximum allowed operating pressure: 28 bar

Unique features and improved technology

R407A R407F

R22R407C

R134aR449AR448A

R404AR507

Optimized drive gear

• Optimized drive gear with thrust washer, improving emergency-mode operation and increase of resistance to galling in case of insufficient lubrication

Image HG56e similar

4 GEA Bock HG56e

Reliable valve plate design

• Valves made of high quality impact-resistant spring steel

• Universally proven valve design with suction and discharge finger reed valves

Safe, reliable oil supply

• All compressors with a conventional single circuit lubricating system

• All compressors with oil pump lubrication independent of direction of rotation

• Minimized oil carry over• Servicefriendly oil strainer

New easy maintanable strainer

• New, easy-to-remove oil strainer for easier maintenance and increased availability

GEA Bock HG56e · 5

New capacity regulator CR14

Service friendly design

• Easily to be replaced build in motor due to slide fit (not press fit)

• New capacity regulator with lower height and higher operational safety due to high-pressure control

Image HG56e similar

CR14

CR14

6 GEA Bock HG56e

State of the art terminal box

1Underside of terminal box

• Easy electrical installation due to large internal volume

• Terminal board with cable entry points in glass seal model

• Electrical motor protection INT69 G 1 integrated• High level of protection IP66

• Plug to drain under unfavorable circumstances condensed water out of the terminal box (if used, IP protection is reduced!)

Electronic Motor Protection INT69 G

1

Temperature safety drive for the drive motor

The INT69 G also provides the usual functions, as:• Motor temperature monitoring• Hot gas temperature monitoring• A reconnection preventing device• A reset

1 PTC sensorsConnection of up to nine PTC sensors possible

GEA Bock HG56e · 7

R449A Performance comparison HGX56e/995-4 S vs. Competitor

R404A Performance comparison HGX56e/995-4 S vs. Competitor

R134a Performance comparison HGX56e/995-4 vs. Competitor

6,0 %

4,0 %

2,0 %

0,0 %

-2,0 %

-4,0 %

-10 °C / 45 °C 5 °C / 50 °C

1,0 % 2,4 % 2,8 %5,3 %

6,0 %

4,0 %

2,0 %

0,0 %

-2,0 %

-4,0 %

-6,0 %

-8,0 %

-10,0 %

-35 °C / 40 °C -10 °C / 45 °C

-7,8 %

-2,9 %

1,7 % 1,5 % 2,7 % 2,1 %

5 °C / 50 °C

6,0 %

4,0 %

2,0 %

0,0 %

-2,0 %

-4,0 %

-6,0 %

-8,0 %

-10,0 %

-35 °C / 40 °C -10 °C / 45 °C

-6,13 %

5,04 %2,42 % 1,29 %

3,24 %

-1,20 %

5 °C / 50 °C

Cooling capacity COP

Performance data

8 GEA Bock HG56e

R134a

20

30

50

70

80

-20 -10 100 20 30 t (°C)o

t (°C)c

82

-30

40

60

12,5 25

90

tOh<20K

10

t +20°COh

R134a Operating limits





Max. permissible operating pressure (LP/HP) 1): 19/28 bar1) LP = low pressure, HP = high pressure


Supplementary cooling or reduced suction gas temperature

Motor version -S- (more powerful motor)

R134a Notes

Operating limitsCompressor operation is possible within the limits shown on the

application diagrams. Please note the coloured areas. Compressor

application limits should not be chosen for design purposes or

continuous operation.

Restrictions to operating limits may occur when using a Frequency

converter.

Further explanation see www.vap.gea.com.

Performance dataThe performance data for R134a are based on European Standard

EN 12900 50 Hz power supply frequency.

This signifies: 20 °C suction gas temperature without liquid

subcooling.

This leads to significant differences compared to systems with liquid

subcooling and/or other suction gas temperatures.

Conversion factor for 60 Hz = 1,2

Performance data for other operating points, see GEA VAP software

(vap.gea.com).


Cooling capacity Q 0 [W] Power consumption Pe [kW]

Evaporating temperature °C12,5 10 7,5 5 0 -5 -10 -15 -20 -25 -30

HG56e/850-4

30QP

40QP

50QP

60QP

70QP

HG56e/995-4

30QP

40QP

50QP

60QP

70QP

HG56e/1155-4

30QP

40QP

50QP

60QP

70QP

Relating to 20 °C suction gas temperature, without liquid subcooling Supplementary cooling or reduced suction gas temp.

R134a 50 Hz

71500 65200 59400 53900 43900 35300 28000 21700 16500 12300 88708,74 8,80 8,79 8,74 8,49 8,08 7,52 6,86 6,11 5,30 4,4562900 57400 52200 47300 38500 30900 24300 18800 14200 10400 733011,1 10,9 10,8 10,5 9,99 9,27 8,43 7,50 6,51 5,48 4,4554500 49600 45000 40700 33000 26400 20700 15900 11900 8470 572013,2 12,9 12,5 12,1 11,2 10,2 9,11 7,93 6,71 5,47 4,2646000 41800 37900 34200 27600 21900 17100 13000 9440 6520 406015,1 14,6 14,1 13,5 12,3 10,9 9,57 8,13 6,68 5,24 3,8537600 34100 30800 27700 22200 17500 13400 9960 7050 16,7 16,0 15,3 14,6 13,0 11,4 9,77 8,09 6,41 82900 75700 68900 62500 51000 41000 32400 25100 19000 14000 1010010,1 10,1 10,1 10,1 9,81 9,29 8,62 7,81 6,92 5,98 5,0373100 66600 60600 54900 44700 35800 28100 21600 16200 11700 805012,7 12,6 12,4 12,1 11,4 10,6 9,60 8,51 7,36 6,20 5,0563200 57600 52300 47300 38300 30500 23900 18100 13300 9260 593015,2 14,8 14,4 13,9 12,9 11,6 10,3 8,98 7,58 6,19 4,8553300 48500 43900 39700 32000 25300 19500 14600 10400 6770 372017,4 16,8 16,1 15,5 14,0 12,4 10,8 9,16 7,49 5,88 4,3543500 39400 35600 32000 25600 20000 15200 11000 7380 19,1 18,3 17,5 16,6 14,7 12,8 10,9 8,94 7,02 94600 86200 78400 71100 57800 46400 36600 28400 21600 16000 1170013,0 12,9 12,8 12,6 12,0 11,2 10,3 9,31 8,24 7,16 6,1283600 76200 69200 62600 50800 40700 32000 24700 18600 13600 955015,9 15,6 15,3 14,9 13,9 12,8 11,5 10,2 8,85 7,51 6,2472600 66000 59900 54100 43800 34900 27300 20800 15500 11000 734018,7 18,2 17,6 17,0 15,6 14,1 12,5 10,8 9,21 7,60 6,0861500 55800 50500 45500 36700 29000 22500 17000 12300 8370 509021,3 20,5 19,7 18,9 17,1 15,1 13,2 11,1 9,20 7,29 5,5050400 45600 41100 37000 29500 23200 17700 13100 9130 23,5 22,5 21,4 20,3 18,1 15,7 13,3 11,0 8,69

GEA Bock HG56e · 9

R404A Operating limits

10









R404A Notes

Operating limits

Compressor operation is possible within the limits shown on the





converter.


Performance data

The performance data for R404A are based on European

Standard EN 12900 with a 50 Hz power supply frequency.


subcooling.





(vap.gea.com).

R404A 50 Hz



Evaporating temperature °C7,5 5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45

HG56e/850-4 HG56e/850-4 S

30 QP

40 QP

50 QP

HG56e/995-4 HG56e/995-4 S

30 QP

40 QP

50 QP

HG56e/1155-4 HG56e/1155-4 S

30 QP

40 QP

50 QP

Relating to 20 °C suction gas temperature without liquid subcooling Supplementary cooling or reduced suction gas temp. Motor version -S- (more powerful motor)

93700 86100 71800 59800 49300 40200 32400 25800 20100 15300 11200 771013,7 13,9 14,1 13,9 13,4 12,6 11,7 10,6 9,38 8,08 6,77 5,4980500 73800 61100 50600 41600 33800 27200 21400 16600 12400 8720 552017,7 17,6 17,1 16,3 15,3 14,0 12,7 11,2 9,76 8,27 6,83 5,5067000 61200 50100 41300 33800 27300 21800 17000 13000 9410 6280 21,1 20,6 19,6 18,3 16,8 15,1 13,4 11,7 10,0 8,48 7,00 111000 102000 85000 70800 58300 47400 38000 29800 22900 17100 12200 812018,6 18,3 17,6 16,7 15,8 14,6 13,4 12,1 10,7 9,21 7,61 5,9494300 86600 72100 59800 49000 39600 31500 24500 18500 13400 9110 548022,0 21,5 20,4 19,2 17,8 16,3 14,7 12,9 11,1 9,23 7,23 5,1578000 71400 59000 48600 39500 31700 24900 19100 14100 9800 6130 25,3 24,6 23,1 21,4 19,6 17,6 15,5 13,4 11,1 8,75 6,30 127000 117000 97500 81100 66800 54500 43900 34800 27100 20600 15000 1030019,4 19,7 20,0 19,7 19,0 17,9 16,6 15,0 13,2 11,4 9,59 7,80109000 99900 83000 68800 56400 45800 36700 28900 22200 16600 11700 728025,1 24,9 24,4 23,2 21,7 19,9 18,0 15,9 13,8 11,7 9,68 7,8090600 82800 68200 56200 45800 36900 29300 22900 17300 12500 8270 29,9 29,2 27,9 26,0 23,8 21,5 19,1 16,6 14,2 12,0 9,91

10 GEA Bock HG56e

R449A Operating limits

1020









R449A Notes

Operating limits

Compressor operation is possible within the limits shown on the





converter.


Performance data

The performance data for R449A are based on European



subcooling.





(vap.gea.com).

R449A 50 Hz



Evaporating temperature °C12,5 10 7,5 5 0 -5 -10 -15 -20 -25 -30 -35 -40

HG56e/850-4 HG56e/850-4 S

30 QP

40 QP

50 QP

HG56e/995-4 HG56e/995-4 S

30 QP

40 QP

50 QP

HG56e/1155-4 HG56e/1155-4 S

30 QP

40 QP

50 QP

Relating to 20 °C suction gas temperature without liquid subcooling Supplementary cooling or reduced suction gas temp. Motor version -S- (more powerful motor)

110000 101000 91600 83500 68600 56100 45300 36200 28500 22000 16700 12300 855012,6 12,8 13,0 13,0 12,8 12,4 11,7 10,8 9,84 8,69 7,47 6,23 5,0396000 87800 80100 72900 59600 48600 39200 31100 24400 18700 13900 9880 645016,7 16,6 16,4 16,2 15,5 14,6 13,4 12,1 10,7 9,26 7,75 6,27 4,8682500 75200 68400 62100 50400 40900 32700 25800 19900 15000 10800 7100 20,5 20,1 19,6 19,0 17,9 16,4 14,8 13,0 11,2 9,38 7,56 5,80 129000 118000 108000 98000 80700 66100 53500 42800 33800 26200 19800 14400 974015,6 15,7 15,8 15,8 15,5 14,9 14,1 13,0 11,8 10,4 9,06 7,58 6,10113000 103000 93700 85400 70100 57300 46300 36900 29000 22200 16400 11400 686020,2 20,0 19,8 19,4 18,6 17,4 16,1 14,5 12,9 11,1 9,31 7,48 5,6896100 87800 80000 72800 59400 48400 38900 30800 23900 17900 12600 7900 24,5 24,0 23,5 22,8 21,4 19,7 17,8 15,7 13,6 11,4 9,19 6,99 149000 136000 125000 114000 93100 76000 61400 48900 38500 29700 22400 16400 1150017,9 18,2 18,4 18,5 18,3 17,6 16,6 15,4 13,9 12,3 10,5 8,85 7,15131000 120000 109000 98800 80900 65800 52900 42000 32800 25100 18700 13300 859023,7 23,5 23,3 23,0 22,1 20,7 19,1 17,2 15,2 13,1 11,0 8,90 6,91112000 102000 92800 84200 68400 55300 44100 34700 26700 20000 14400 9420 29,0 28,5 27,8 27,0 25,4 23,3 21,0 18,5 15,9 13,2 10,7 8,23

GEA Bock HG56e · 11

R22 Operating limits

20100-10-20-30-4020

30

40

50

60

70

t (°C)o

t (°C)c

66

-35

t +20°Coh

-5 12,5

?toh<20K








Supplementary cooling and reduced suction gas temperature


R22 Notes

Operating limitsCompressor operation is possible within the limits shown on the





converter.


Performance dataThe performance data for R22 are based on European



subcooling.

This results in significant differences compared to specifications with

liquid undercooling and/or suction-gas temperatures.



(vap.gea.com).


Cooling capacity Q 0 [W] Power consumption Pe [kW

Evaporating temperature °C12,5 10 7,5 5 0 -5 -10 -15 -20 -25 -30 -35

HG56e/850-4HG56e/850-4 S

30QP

40QP

50QP

HG56e/995-4 HG56e/995-4 S

30QP

40QP

50QP

HG56e/1155-4HG56e/1155-4 S

30QP

40QP

50QP

Relating to 20 °C suction gas temperature without liquid subcooling Supplementary cooling or reduced suction gas temp. Supplementary cooling and red. suction gas temp. Motor version -S- (more powerful motor)

R22 50 Hz

104000 95400 87600 80200 66900 55000 45000 36400 29000 22600 17100 12300 12,7 12,9 13,0 13,0 12,9 12,5 11,9 11,1 10,2 9,19 8,10 6,97 93700 86000 78800 72100 59900 49000 39900 32000 25200 19400 14200 9680 16,3 16,2 16,1 15,9 15,3 14,6 13,6 12,4 11,2 9,88 8,51 7,13 83700 76600 70100 64000 52900 43000 34800 27600 21500 16100 19,6 19,4 19,0 18,6 17,6 16,5 15,1 13,6 12,0 10,3 122000 112000 103000 93700 78000 64700 52800 42600 33800 26200 19700 14100 14,9 15,1 15,2 15,3 15,1 14,5 13,8 12,9 11,8 10,6 9,42 8,14 110000 101000 91900 84000 69700 57400 46600 37300 29200 22300 16300 11000 19,1 19,1 18,9 18,7 18,0 16,9 15,7 14,4 13,0 11,4 9,90 8,33 97500 89300 81600 74400 61300 50200 40400 32000 24700 18400 23,1 22,8 22,4 21,9 20,7 19,0 17,4 15,7 13,9 12,0 141000 130000 119000 109000 90700 74700 61000 49300 39200 30500 23100 16600 18,0 18,2 18,4 18,5 18,3 17,7 16,9 15,8 14,4 13,0 11,4 9,89 128000 117000 107000 97800 81200 66500 54000 43300 34100 26100 19200 13100 23,1 23,0 22,9 22,6 21,8 20,7 19,3 17,7 15,9 14,0 12,0 10,1 114000 105000 95100 86800 71700 58300 47000 37300 28900 21700 27,9 27,5 27,0 26,4 24,9 23,4 21,4 19,3 17,0 14,7

12 GEA Bock HG56e

All the models of the GEA Bock HG56e series have a

winding section of 50 % / 50 %.

The motor winding is divided into two parts:

partial winding 1 = 50 % and partial winding 2 = 50 %

This winding division reduces the start-up current required for

a partial winding start to approx. 50 % of that for a direct start.

Οnderung

2

0

Datum Name

Datum

Bearb.

Gepr.

Norm

1

20.02.2009

bauknecht

03.07.2014

Urspr.

2

Ers. f.

3

Ers. d.

4

PW INT69 HG44/56

5 6 7

BOCK COMPRESSORS

8

=

+

9

Bl.

6 Bl.

6

X SS

Anschlußkasten Verdichter

BT1 INT69

BP1

P-Öl

QA1

L1 L2 L3 N PE

FC1.1

I> I>I>

1

2

QA2

1

3

4

2

5

6

3

1U1

1V1

1W1

PE

EC1

MY/YY

2U1

2V1

2W1

FC1.2

I> I>I>

1

2

QA3

4

3

4

5

5

6

6 7

FC1.1

FC1.2

8

FC2

SF1

9 10 11

BP2

P>

QA2

BP3

P

QA2

KF1

KF1

QA2

12

EB1

L1.1L2.1L3.1L1.2

NPE

QA3

11 12 14L N

13 14 16 17 1815 19 20 21

BT3

BT2Θ

BT2Θ

14

T2

15

N

16

L

17

M

18

S

QA2

Οnderung

2

0

Datum Name

Datum

Bearb.

Gepr.

Norm

1

20.02.2009

bauknecht

03.07.2014

Urspr.

2

Ers. f.

3

Ers. d.

4

PW INT69 HG44/56

5 6 7

BOCK COMPRESSORS

8

=

+

9

Bl.

6 Bl.

6

X SS

Anschlußkasten Verdichter

BT1 INT69

BP1

P-Öl

QA1

L1 L2 L3 N PE

FC1.1

I> I>I>

1

2

QA2

1

3

4

2

5

6

3

1U1

1V1

1W1

PE

EC1

MY/YY

2U1

2V1

2W1

FC1.2

I> I>I>

1

2

QA3

4

3

4

5

5

6

6 7

FC1.1

FC1.2

8

FC2

SF1

9 10 11

BP2

P>

QA2

BP3

P

QA2

KF1

KF1

QA2

12

EB1

L1.1L2.1L3.1L1.2

NPE

QA3

11 12 14L N

13 14 16 17 1815 19 20 21

BT3

BT2Θ

BT2Θ

14

T2

15

N

16

L

17

M

18

S

QA250% 50%

Winding section

Technical Data

HG Number of

cylinders

Displacement Electrical data Weight Connections 5) Oil charge

50 / 60 Hz(1,450 / 1,740

rpm)

Voltage 1) Max. working current 2)

Max. power consump-

tion 2)

Starting current

(rotor locked)

Discharge line DV

Suction lineSV

Typ m3 / h A (∆ / Y) kW A (∆ / Y) kg mm | inch mm | inch Ltr.

PW 1+2* PW1 / PW 1+2*

HG56e/850-4 6 73,80 / 88,60 4) 32,6 19,7 101 / 174 194,3 35 | 1 3/8 54 | 2 1/8 2,5HG56e/850-4 S 6 73,80 / 88,60 4) 39,4 23,5 125 / 209 211,1 35 | 1 3/8 54 | 2 1/8 2,5HG56e/995-4 6 86,60 / 103,90 4) 38,9 23,2 125 / 209 194,3 35 | 1 3/8 54 | 2 1/8 2,5HG56e/995-4 S 6 86,60 / 103,90 4) 46,4 27,7 149 / 246 211,3 35 | 1 3/8 54 | 2 1/8 2,5HG56e/1155-4 6 100,40 / 120,50 4) 46,9 28,0 149 / 246 211,8 35 | 1 3/8 54 | 2 1/8 2,5HG56e/1155-4 S 6 100,40 / 120,50 4) 58,3 33,3 196 / 335 220,6 35 | 1 3/8 54 | 2 1/8 2,5

4) 380-420 V Y/YY - 3 - 50 Hz PW 440-480 V Y/YY - 3 - 60 Hz PW

* PW = Part Winding, Motors for part winding start 1 = 1. part winding 2 = 2. part winding

Technical data


Connections HG56e

SV Suction line Please refer to technical data on page 13DV Discharge line

A Connection suction side, not lockable 1/8” NPTF

A1 Connection suction side, lockable 7/16” UNF

B Connection suction side, not lockable 1/8” NPTF

B1 Connection suction side, lockable 7/16” UNF

C Connection oil pressure safety switch OIL 7/16” UNF

D Connection oil pressure safety switch LP 7/16” UNF

D1 Connection oil return from oil separator 1/4” NPTF

E Connection oil pressure gauge 7/16” UNF

F Oil drain M 22 x 1,5

H Oil charge plug M 22 x 1,5

J Connection oil sump heater M 22 x 1,5

K Sight glass 4 hole M 6

L Connection thermal protection thermostat 1/8” NPTF

N Connection capacity controller M 45 x 1,5

O Connection oil level regulator 1)

P Connection oil pressure differential sensor M 20 x 1,5

Q Connection oil temperature sensor 1/8” NPTF

1) Dimensions see page 14

153 245

381

160

530

67 305

436 +2

SV

B,L

H,D1

A Q

A1

366

738 +2

335

Maßstab /Part-No.

F

E

D

C

A

F

E

D

C

4 1

A

B

5678

12345678

Zeichn.-Nr. / Drawing no. :

B

3

Kunde / Customer:

1737

27

±0.1

über / above

Freigabe / Approved

zyxw

Der Lieferant muss sicherstellen, dass die Ware in einwandfreiem Zustand angeliefert wird (Korrosionsschutz, Verpackung für sicheren

Layh

Allgemeintoleranzen / General tolerances

Drawing-No.

bis / up to

Dok

-ID:

uts

-

08501. -

packaging for safe transportation).

2

5.0000-14937.0 0bin proper conditions (corrosion prevention,

DIN ISO 2768-mK

model or design.

Ra Rz

Ersatz für / replacement for:The supplier has to ensure the delivery of parts

Transport).

prohibited. Offenders will be held liable for the

Dimension Passung / Clearance 25.08.16

Baumustergeprüft / Type examination:

WidmaierK.-Auftrag / C.-Task:Projektleiter / Project leader:

120400±0.5

0.56

11024

GEA Bock GmbH - Benzstraße 7 - 72636 Frickenhausen - Germany - www.bock.de

-

-

-

-

Bearb. / EditedDatum / Datepayment of damages. All rights reserved in the event

Änd.-Nr. / Mod-No.

Werkstoff (Zeile 2+3 alternativ) /

Unbemaßte Radien / Undimensioned radii:Base part, Raw part:

-

Geprüft / Appr.

Name

-

Datum / Date

Material (Line 2+3 alternative):

Ausgangsteil, Rohteil /

Workpiece edgesDIN ISO 13715

Erstellt / Drawn 25.08.16Geprüft / Verified Zuder

1/4

Büttner25.08.16

Werkstückkanten /

Page:

400Benennung / Description:

±0.81000

30 6

-

±0.312030

-

Blatt /

±0.2

of the grant of a patent, utility /

DIN EN ISO 1302

Zust. / Rev.

Gußtoleranzen / General casting tolerances:

Gewicht / Weight: (kg)

Zeichnungs-Nr. /

Indication of surface texture Oberflächenbehandlung, Härte / Treatment of surface, Hardness:

Scale:

MC- HG56e/1155-4 S

Rz 25Rz 16025 0,05 Rz 1,60,30,71,62 Rz 166,3 Rz 63 Rz 6,3Rz 12,5

%

Status:

-

-

in Bearbeitung (CAD)

Nein / No 14937

MK- HG56e/1155-4 S

.0

Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind ver-boten, soweit nicht ausdrücklich gestattet. Zuwider-handlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten.

The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is

Maß

Oberflächenangaben /

Teile-Nr. /

Layh

Halbhermetischer Verdichter HG / Semi-hermetic compressor HG

1.0850-14937.0

Maße in mmDimensions in mm

Änderungen vorbehaltenSubject to change without notice

MassenschwerpunktCentre of gravity

Anschlüsse /Connections

SVSaugabsperrventil, Rohr (L)* mm - Zoll

54 – 2 1/8"Suction line valve, tube (L)* mm - inch

DVDruckabsperrventil, Rohr (L)* mm - Zoll

35 – 1 3/8"Discharge line valve, tube (L)* mm - inch

AAnschluss Saugseite, nicht absperrbar

Zoll / inch 1/8" NPTFConnection suction side, not lockable

A1Anschluss Saugseite, absperrbar

Zoll / inch 7/16" UNFConnection suction side, lockable

A2Anschluss Saugseite, nicht absperrbar

Zoll / inch 1/8" NPTFConnection suction side, not lockable

BAnschluss Druckseite, nicht absperrbar

Zoll / inch 1/8" NPTFConnection discharge side, not lockable

B1Anschluss Druckseite, absperrbar

Zoll / inch 7/16" UNFConnection discharge side, lockable

DAnschluss Öldrucksicherheitsschalter LP

Zoll / inch 7/16" UNFConnection oil pressure safety switch LP

D1Anschluss Ölrückführung vom Ölabscheider

Zoll / inch 1/4" NPTFConnection oil return from oil separator

EAnschluss Öldruckmanometer

Zoll / inch 1/8" NPTFConnection oil pressure gauge

FÖlablass

mm M12x1,5Oil drain

HStopfen Ölfüllung

Zoll / inch 1/4" NPTFOil charge plug

JAnschluss Ölsumpfheizung

mm 15Connection oil sump heater

KSchauglas

mm 3xM6Sight glass

LAnschluss Wärmeschutzthermostat

Zoll / inch 1/8" NPTFConnection thermal protection thermostat

MÖlsieb

mm M12x1,5Oil filter

OAnschluss Ölspiegelregulator

mm 3xM6Connection oil level regulator

QAnschluss Öltemperatursensor

Zoll / inch 1/8" NPTFConnection oil temperature sensor

(L)* = Lötanschluss(L)* = Brazing connection

Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

Typ / type

Teile-Nr./part-no.

HG56e/850-4 14932 HGX56e/850-4 14938 HG56e/850-4 S 14935 HGX56e/850-4 S 14941HG56e/995-4 14933 HGX56e/995-4 14939 HG56e/995-4 S 14936 HGX56e/995-4 S 14942HG56e/1155-4 14934 HGX56e/1155-4 14940 HG56e/1155-4 S 14937 HGX56e/1155-4 S 14943HG56e/850-4 HC 10994 - - HG56e/850-4 S HC 10997 - -HG56e/995-4 HC 10995 - - HG56e/995-4 S HC 10998 - -HG56e/1155-4 HC 10996 - - HG56e/1155-4 S HC 10999 - -

DV B

F,ME

O,K

B,L

A2

D

X

B1

J

429

142

360 +2

4x 15

SchwingungsdämpferVibration absorbers

30 M12

25

50

Ansicht X: Anschlussmöglichkeit für Ölspiegelregulator / View X: Possibility of connection of oil level regulator

Dreilochanschluss für TRAXOIL (3xM6x10) / Three-hole connection for TRAXOIL (3xM6x10)

Dreilochanschluss für ESK, AC+R, CARLY (3xM6x10) / Three-hole connection for ESK, AC+R, CARLY (3xM6x10)

HG56e HG56e/850-4HG56e/850-4 S

HG56e/995-4HG56e/995-4 S

HG56e/1155-4HG56e/1155-4 S

14 GEA Bock HG56e

Scope of supply & Accessories HG56e

Semi-hermetic six cylinder reciprocating compressor with drive motor for part winding start (50/50)380-420 V Y/YY - 3 - 50 Hz440-480 V Y/YY - 3 - 60 Hz

•

Special voltage and/or frequency 3)

Winding protection with PTC resistor sensors with electronic triggering unit INT69 G •

Oil pump •

Oil charge: HG: FUCHS Reniso SP46, HGX: FUCHS Reniso Triton SE55 •

Inert gas charge •

4 anti-vibration pads enclosed •

Internal safety valve •

Suction and discharge line valve •

Sight glass (one) •

Thermal protection thermostat (ptc) 2)

Oil sump heater 220-240 V - 1 - 50/60 Hz, 160 W 2)

Oil differential pressure sensor DELTA-P II 220-240 V - 1 - 50/60 Hz 1)

Oil pressure safety switch 230 V - 1 - 50/60 Hz, IP20 MP54 1)

Capacity regulator 1–2 capacity regulators = 66/33 % residual capacity 2)

Prepared for capacity reluator1 cylinder cover

2 cylinder cover

2)

2)

Oil temperature sensor 2)

Start unloader by means of a ESS (Electronic Soft Start) 400 V - 3 - 50/60 Hz, IP20, (connection clamps IP00) for installation in switch cabinet

1)

Connection piece suction and discharge valve in welded construction 3)

Rear bearing flange prepared for oil differential pressure sensor 2)

Additional fan 230 V - 1 - 50 Hz, 97 W, IP44, 230- V - 1 - 60 Hz, 128 W, Voltage range ± 10%

1)

INT69 G diagnose 115 V / 230 V Ac, 50/60 Hz, IP00 (INT69 G not applicable) 2)

DP-modbus Gateway 115 V / 230 V Ac, 50/60 Hz, IP00 incl. adapter cable 1)

modbus-LAN Gateway 230 V Ac, 50/60 Hz, IP00 1)

USB converter for INT69 G diagnose and Int69 GTML diagnose 1)

Possibility to connect to oil level controllers brand Traxoil • 4)

• Scope of Supply (Standard)

Accessories (Available)

1) Enclosure 2) Mounted 3) On request

4) Only possible with additional adapter


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