Gasification Solution

8/12/2019 Gasification Solution

1/6

High-Value Gasication SolutionsBetter technology for a cleaner world


2/6

PortucelLocation: Portugal

Customer: Portucel

Start-Up Year: 1985Capacity: 15 MWth

Fuel: Biomass,

Bark

CorensoLocation: Varkaus, Finland

Customer: Corenso United Ltd.

Start-Up Year: 2000Capacity: 13 MWe (50 MWth)

Fuel: Mixed Al-Plastics

Rejected from

Juice Container

Recycling Process

LahtiLocation: Lahti, Finland

Customer: Lahti Energia

Start-Up Year: 1997Capacity: 7-23 MWe (50 MWth)

Fuel: Demolition Wood,

Railroad Ties, Plastic,

Tires, Recycled Fuels,

Bark, Forest Residue,

Sawdust

NorrsundetLocation: Sweden

Customer: Norrsundet Bruks Ab

Start-Up Year: 1984Capacity: 25 MWth

Fuel: Biomass, Bark,

Sawdust

ElectrabelLocation: Ruien, Belgium

Customer: Electrabel

Start-Up Year: 2002Capacity: 8-30 MWe (50 MWth)

Fuel Dependent

Fuel: Bark, Wood Chips,

Recycled Dry Wood

& Board Residue,

Forest Residue

As a major player in gasification, Foster Wheeler has the necessary in-houseexpertise located in our major engineering design centers around the world.

We are a major contributor to the UK and USA governments clean coal researchprograms and have a long and successful history in coal and solids, handling

gasification, GTL, liquefaction, IGCC, oil shale, and heavy oil processing.

COMPLETEEXPERTISE

Foster Wheeler Fluidized Bed Gasier Reference List

Start-up Date Customer Country Steam MWth Primary Fuel Application

2008 NSE Biofuels Oy Ltd. Finland 12 Biomass Biomass to Renewable Diesel

2002 Electrabel Belgium 50 Biomass Biomass Co-Firing in PC

2000 Corenso United Ltd. Finland 50 Plastic Waste Recycling and Energy Recovery of Waste

1997 Lahti Energia Finland 50 Biomass, Recycled Fuels Biomass Co-Firing in PC

1993 Sydkraft Sweden 18 Biomass Biomass IGCC

1986 Kemira Oy Finland 4 Coal, Peat Test Facility

*1985 Portucel Portugal 15 Biomass, Bark Biomass Derived Lime Kiln

*1984 ASSI Karlsborg Sweden 27 Biomass, Bark Biomass Derived Lime Kiln

*1984 Norrsundet Bruks Ab Sweden 25 Biomass, Bark Biomass Derived Lime Kiln

*1983 Oy W. Schauman Ab Finland 35 Biomass, Bark Biomass Derived Lime Kiln

1981 Hans Ahlstrom Laboratory Finland 3 Misc. Test Facility

*A. Ahlstrom Corp. Technology


3/6

Gasication is a process that can

nd new value in traditional fuels

such as coal, wood, and oil.

More impressively, Gasification

can unlock the energy value of

waste materials such as waste

wood from construction, forest,

lumber, and paper industries,as well as household waste

from towns and cities.

The Gasification Process uses

heat to break down solids and

liquids into their basic gaseous

chemical components.

A portion of these gaseous

components consists of hydrogen

and carbon monoxide, which

are high value feedstocks for

producing chemicals, liquid

fuels, and heat for production

of steam and power.

What is Gasication?

Chemicals

Steam

Coal

Renery Residues

Petroleum Coke

Renery Offgas

Orimulsion

Biomass

Sewage Sludge

Black Liquor

Municipal Solid Waste

Gasifcation

Coupled toComplimentary

Process

Power

Chemicals

SyntheticNatural Gas

Liquid

Transportation

Fuels

INVESTING IN ADVANCEDTECHNOLOGY FOR A

CLEANER AND MORE

EFFICIENT TOMORROW

Steam

Solids & Liquids Combustible Gas

Gasifcation

Process

C OCO

H2

H - HydrogenC - Carbon

O - Oxygen

C

H

H

O2


4/6

NSE - Production of Carbon-Neutral

Transportation Fuels

Together with NSE Biofuels Oy Ltd., Foster Wheeler

developed a CFB biomass gasication and syngas

cleaning system which was part of NSEs new-

generation renewable diesel demonstration project

at Stora Ensos Varkaus Mill in Finland. This project

demonstrated the conversion of biomass fuels

into clean syngas that can be used to produce

renewable transportation fuels.

Value Points

Reduces use and dependence on fossil-based

diesel fuel needed to fuel the plants lime kiln

Demonstrated the production of a carbon-

neutral transportation fuel to reduce greenhouse

gas emissions

The town of Lahti in Finland utilizes a pulverized coal

(PC) power plant to produce electricity and district heat

to power and heat the town. To reduce the carbon

footprint of the plant and to utilize local biomass and

waste materials, the local utility decided to add a gasifer

to the existing PC plant. The gasifcation system allowed

the plant to utilize local carbon-neutral fuels and waste

streams resulting in reduced environmental impact of the

plant, while meeting energy needs of the community.

Value Points

Reduces waste going to local landll

Reduces the towns carbon prole

Reduces the plants SOx and NOx emissions

Saved the town from the large investment

needed to build a new plant capable of burning

the biomass and waste directly

In Lahti, Co-Firing Solid Fuels in Existing

Steam Generators, not Capable of Directly

Burning Carbon Neutral Fuels

BIOMASSA Versatile and Flexible


5/6

Foster Wheeler Offers the Most

Fuel-Flexible Gasifcation Technology

Unlike other gasifcation technologies, our gasifers

utilize fuel-exible uidized bed technology.

Fluidized bed technology is the most fuel

exible gasication technology since it utilizes

vigorous mixing and long particle residence

times to efciently gasify the feedstock. Other

technologies use high temperature and short

residence times, which is not as efcient,

especially for lower quality fuels.

Another benet of low-temperature uid

bed gasifcation technology is that the

feedstocks ash never melts, allowing the

use of feedstocks considered too corrosive

for other gasier technologies.

Complete Customer Service

In addition to supplying the most advanced

gasication technology, Foster Wheeler alsooffers a full range of support services, such as:

Overall owsheet integration

Energy optimization

Selection of technologies

Value engineering

Reliability studies

Cost estimates and economic analysis

Control system philosophy

Among its many products, Stora Enso Oy produces

juice containers with an inner aluminum liner. The

Corenso gasication plant enables them to recycle

the used containers into valuable steam needed

to support their manufacturing process, while

separating the aluminum for further recycling,

allowing them to reduce their dependence on fuel

oil, helping their bottom line and the environmentsimultaneously.

Value Points

Innovative solutions for recycling juice containers

into energy and an aluminum recycling stream

Displaces expensive fossil fuels to help the

companys bottom line and the environment

Reduces the companys carbon footprint

Reduces wastes going to landlls

CORENSO - Recycling of Aluminum

Foil-Lined Juice Containers

GASIFICATIONolution for Polygeneration


6/6

We offer a full range of steam generator equipment, aftermarket products and services to the power, industrial,

and waste-to-energy sectors. Our global manufacturing and engineering network can deliver cutting-edge products

and expertise, quickly and cost competitively with best-in-class quality. Established in 1891, our experience comes from

over a century of designing, servicing, and continually improving for the energy sector equipment.

Brochure_Gasication_111313

team Generators

Circulating Fluid Bed

Pulverized Coal

Oil & Gas

Solar

Bubbling Fluid Bed

Package

Grate and MSW

Metallurgical Waste Heat HRSG

Environmental Products

Circulating Fluid Bed Scrubbers

Fabric Filters

SCR and SNCR Systems

Low NOx Combustion Systems

Biomass Combustion Retrots

Coal/Air Control SystemUpgrades

Aftermarket Services

Condition Assessment

Engineered and ReplacementPressure Parts

Weld Overlay and RefractoryUpgrades

Replacement Parts

Cyclone Burner Retrots

Coal Mill Service and Upgrades Maintenance Services

Outage Construction

Engineering Studies

Auxiliary Equipment

Condensers

Feedwater Heaters

Biomass Gasiers

Plant Operation

Plants owned andoperated by FW

Long-term Service

Agreements

CONTACT US

GLOBALLY

www.fwc.com

CHINA

Unit 1 on 6/F

Rafes City Beijing Ofce Tower

No. 1 Dongzhimen South Street

Dongcheng District

Beijing, 100007 China

T +86 (0) 10 8409 8855

8th& 5thFloor, UC Tower500 Fushan Road

Pudong New Area

Shanghai 200122 China

T +86 (0) 21 5058 2266

FINLAND

Metsnneidonkuja 8

Fl-02130 Espoo, Finland

T +358 (0) 10 393 11

Relanderinkatu 2

Fl-78201 Varkaus, Finland

T +358 (0) 10 393 11

GERMANY

Hassenstrasse 57

47809 Krefeld, Germany

T +49 (0) 2151 36337 10

Am Zollstock 1

61381 Friedrichsdorf, Germany

T +49 (0) 6172 26628-0

POLAND

Aleja Jana Pawla II 15

00-828 Warsaw, Poland

T +48 (0) 22 697 6870

ul. Staszica 31

41-200 Sosnowiec, Poland

T +48 (0) 32 368 1300

SAUDI ARABIA

PO Box 79311

Al-Khobar 31952

T +966 (0 ) 3 882 2398

SOUTH KOREA

2738, West Center

Center 1, Bldg 26

Eulji-ro 5-gil, Jung-gu

Seoul, Korea

T +82 (0) 2 6030 8855

SPAIN

Calle Gabriel Garcia Mrquez, 2

28230 Las Rozas

Madrid, Spain

T +34 (0) 91 336 2400

SWEDEN

Lindvgen 75

602 28 Norrkping, Sweden

T +46 (0) 11 285 330

THAILAND

9th Floor, Maneeya Bldg

518/5 Ploenchit Road

Lumpini, Pathumwan

Bangkok 10330, Thailand

T +66 (0) 2 652 0760

USA

Perryville Corporate Park

53 Frontage Road

P.O. Box 9000

Hampton, New Jersey 08827 USA

T +1 (1) 908 730 4000

9780 Mt. Pyramid Court, Suite 260

Englewood, Colorado 80112-7060 USA

T +1 (1) 303 784 4880

VIETNAM

Suite 706-708, 7th Floor, Central Bldg

31 Hai Ba Trung Street

Hanoi, Vietnam

T+84 (0) 4 39393809

Gasification Solution

Documents

Transcript of Gasification Solution