Gas System Components - Brazing & Soldering Systems ... Parts Catalog - 2010-07... · Web viewSeal...

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Spare Parts Catalog July 2010

Transcript of Gas System Components - Brazing & Soldering Systems ... Parts Catalog - 2010-07... · Web viewSeal...

Page 1: Gas System Components - Brazing & Soldering Systems ... Parts Catalog - 2010-07... · Web viewSeal Kit for AE2000 Flux Gun D1600BDC Flux Reservoir – 1 quart AE2000 Flux/Paste Applicator

Spare Parts Catalog

July 2010

Page 2: Gas System Components - Brazing & Soldering Systems ... Parts Catalog - 2010-07... · Web viewSeal Kit for AE2000 Flux Gun D1600BDC Flux Reservoir – 1 quart AE2000 Flux/Paste Applicator

Dear Brazing Customer:

We would like to introduce you to our full line of Specially Designed Brazing Equipment that offers the following benefits:

Our Repeatable, Machine-controlled processes provide better than 99.8% First Time Throughput Capability (FTTC) and produce Consistent, High-Quality Parts

Our Digital Interfaces have Memory for up to 100 Part Numbers for Quick Changeover, Diagnostic Messages and Preventative Maintenance Scheduling

Our Electronic Variable Speed Blower Gas Systems and Hi/Lo Gas-saving Burner Controls provide stable, uniform heating

We have the best Automatic Wirefeeders, Paste and Flux Dispensers, and Pressure Wash Systems on the Market

We can provide Multiple Levels and Automatic Loading and Unloading to Increase Productivity

We have Alliances with all of the Major Alloy and Flux Manufacturers so we can help you with the latest advances with No Cost or Obligation and with the strictest of confidence

Due to our growing exposure and unsurpassed customer assistance, our orders for spare parts have increased dramatically. To that end, we have put together this spare parts catalog. The catalog will cover Gas System, Wirefeed, and Dispensing Components; Manifolds, Clamps and Mounting Systems; Electrical Components, and other Miscellaneous items that you will need to maintain your Norbell, CyberTech, Engelhard, or Precision Engineered Systems equipment.

For any spare parts that you don't see in the catalog, please contact us at [email protected], fax us or call us directly and ask for our parts department.

We would be very happy to discuss any projects you may need to automate. If you have any questions, please visit our web site at http://www.brazingsystems.com/or feel free to email us at [email protected] or contact us directly for more information.

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Table of Contents

Gas System Components........................................................................4Gas System Components - Continued...................................................5Torch Tips.................................................................................................6Clamps.......................................................................................................6Dispensing Systems.................................................................................7Electrical Components.............................................................................82-Wire Wirefeeder Components..............................................................94-Wire Wirefeeder Components............................................................10Piston Housing Assembly......................................................................11Wirefeeder Tips and Cables...................................................................12Wirefeeder Cylinder Assembly..............................................................13Wirefeeder Slide Assembly....................................................................13

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GAS SYSTEM COMPONENTS

Part Number Description Part Number Description

SS-A9BFPTXCCMS SS Gas Line fittings – 90 deg female elbow – ¼ pipe by 3/8 compression fitting M-4-50P-75N Flowmeter – Waukee Dual Scale – Size 4 – 50 cfh

Propane 75 cfh natural gas

SS-ADSBFPTXCCMS SS Gas Line fittings – female straight – ¼ pipe by 3/8 compression fitting M-6-75P-100N Flowmeter – Waukee Dual Scale – Size 6 – 75 cfh

Propane 100 cfh natural gas

SS-ADSBMPTXCCMS SS Gas Line fittings – male straight – ¼ pipe by 3/8 compression fitting M-6-100P-150N Flowmeter – Waukee Dual Scale – Size 6 – 150 cfh

Propane 150 cfh natural gas

SS-A9BMPTXCCMS SS Gas Line fittings – 90 deg male elbow – ¼ pipe by 3/8 compression fitting M-7-165P-250N Flowmeter – Waukee Dual Scale – Size 7 – 165 cfh

Propane 250 cfh natural gas

500988 Butterfly Valve - 104BV for 44 Gas/Air mixer – 1 inch NPT M-9-165P-350N Flowmeter – Waukee Dual Scale – Size 9 – 165 cfh

Propane 350 cfh natural gas

500990 Butterfly Valve 106BV for 64 Gas/Air mixer – 1½ inch NPT M-9-330P-500N Flowmeter – Waukee Dual Scale – Size 9 – 330 cfh

Propane 500 cfh natural gas

500991 Butterfly Valve 108BV-V for 84 Gas/Air mixer – 2 inch NPT M-9-350P-535N Flowmeter – Waukee Dual Scale – Size 9 – 350 cfh

Propane 535 cfh natural gas1MM Gas/Oxy Mixer – # 1 FA200P Flashback Arrestor - Gas2MM Gas/Oxy Mixer – # 2 FA100P Flashback Arrestor - Oxygen3MM Gas/Oxy Mixer – # 3 GS1015 Torch Fitting – F-M for 75910 Braze Tip4MM Gas/Oxy Mixer – # 4 GS1010 Torch Fitting – M-M for 75910 Braze Tip6MM Gas/Oxy Mixer – # 6 GS1011 Torch Fitting – F-M for 1390N Braze TipsWECV-4M Check valve – ¼ inch Inline NPT 10AA25WM-15 Manometer U-type Scale “A”RMA-2 Dwyer Flowmeter .1-1 SCFH ASP-1BV 1/8” Breather VentRMB-49 Dwyer Flowmeter .5-5 SCFH ASP-2BV 1/4” Breather VentRMB-50 Dwyer Flowmeter 1-10 SCFH 1A325 1/8” MufflerRMB-52BV Dwyer Flowmeter 5-50 SCFH 1A326 1/4” MufflerRMB-53 Dwyer Flowmeter 10-100 SCFH 1A327 3/8” MufflerRMB-55 Dwyer Flowmeter 40-400 SCFH 44-LP Mixer BodyRMB-57 Dwyer Flowmeter 60-600 SCFH 44-10-J Jet #10 for 44-LP Mixer BodyRMC-108 Dwyer Flowmeter 180-1800 SCFH 44-10-S Sleeve #10 for 44-LP Mixer Body64-LP Mixer Body – Size 64 84-LP Mixer Body64-12-J Jet #12 for 64-LP Mixer Body 84-26-J Jet #26 for 84-LP Mixer Body64-12-S Sleeve #12 for 64-LP Mixer Body 84-26-S Sleeve #26 for 84-LP Mixer Body

* * * Other Jet and Sleeve Sizes Available

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GAS SYSTEM COMPONENTS - CONTINUED

Part Number Description Part Number Description

MN0023 Manifold – 10 hole – double chamber for use with Gas/Oxy and Gasflux pushed with Nitrogen MN0028 Manifold – 14 hole – double chamber for use with

Gas/Oxy and Gasflux pushed with NitrogenMN1012 Manifold – 10 hole – single chamber for Gas/Oxy MN0009 Manifold – Gas/Air Rock-in for Cell BrazerBR1008 Mounting Block for Gas/Oxy Manifolds to rock-in MN0007 Manifold – Small Gas/Air for RotaryBR1009 Mounting Block for Gas/Oxy Manifolds to slide-in R500Z-1/2 Maxitrol Zero Regulator – ½ inch NPT803113401 Switch – 1-7 psi pressure R500Z-3/4 Maxitrol Zero Regulator – ¾ inch NPT803112701 Switch – 1-6 inch water column pressure R400Z-1/2 Maxitrol Zero Regulator – ½ inch NPT803112704 Switch – 10-50 inch water column pressure R400S-1/2-RED Maxitrol Gas Regulator – ½ inch NPT804112105 Switch – 2-14 inch water column dual pressure R400S-3/8-RED Maxitrol Gas Regulator – 3/8 inch NPTHOS38266 Gas/Air rated hose – 7/8 inch ID X 28 inch long R500S-1/2-RED Maxitrol Gas Regulator – ½ inch NPTHOS36086 Gas/Air rated hose – 7/8 inch ID X 34 inch long R500S-3/4-RED Maxitrol Gas Regulator – ¾ inch NPTHOS37192 Gas/Air rated hose – 7/8 inch ID X 42 inch long AJ126B Filter Assembly with element for 1” NPTR2103-17 Blower Motor – 1/3 HP Single Phase AJ134B Filter Element for AJ126BR2303A Blower Motor – 1/3 HP 3 Phase AJ126D Filter Assembly with element for 1 ½” NPTR4310A-2 Blower Motor - 1 HP 230/460V 3 Phase AJ134E Filter Element for AJ126DQDB100 Quick Disconnect – Oxygen – Male QDB200 Quick Disconnect – Gas – MaleQDB101 Quick Disconnect – Oxygen - Female QDB201 Quick Disconnect – Gas – FemaleQD1100 Quick Disconnect – Gas/Air - Male QD1101 Quick Disconnect – Gas/Air - Female

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TORCH TIPS

Part Number Description Part Number Description1BT Blast Tip #1 – for Gas/Air 1390N-0 Torch Tip #0 – For Gas/Oxygen1BTA Blast Tip #1 – Stainless Steel – for Gas/Air 1390N-1 Torch Tip #1 – For Gas/Oxygen2BT Blast Tip #2 – for Gas/Air 1390N-2 Torch Tip #2 – For Gas/Oxygen2BTA Blast Tip #2 – Stainless Steel – for Gas/Air 1390N-3 Torch Tip #3 – For Gas/Oxygen4BT Blast Tip #4 – for Gas/Air 1390N-4 Torch Tip #4 – For Gas/Oxygen4BTA Blast Tip #4 – Stainless Steel – for Gas/Air 1390N-5 Torch Tip #5 – For Gas/Oxygen1542D Torch Tip – multi-orifice – SS – for Gas/Air 1390N-6 Torch Tip #6 – For Gas/Oxygen75910 Torch Tip – multi-orifice – Brass – For Gas/Oxygen 1390N-7 Torch Tip #7 – For Gas/OxygenPRS-3 Torch Tip – multi-orifice – SS – For Gas/Air 1390N-8 Torch Tip #8 – For Gas/OxygenPRS-4 Torch Tip – multi-orifice – SS – For Gas/Air

CLAMPS

Part Number Description Part Number DescriptionCL0001 Clamp – SS ½ inch with ½ inch rod CL0018 Clamp – SS 9/16 inch CL0002 Clamp – SS 90 degree – ¾ inch CL0019 Clamp – SS 9/16 with ½ inch rod for Wirefeed tipCL0004 Clamp – SS ½ inch – weld-on CL0021 Clamp – SS 90 degree 3/8 inchCL0005 Clamp – SS ¾ inch – 2-bolt weld-on CL0027 Clamp – SS 9/16 inch with ½ X 6 inch rodCL0007 Clamp – SS ¾ inch parallel CL0028 Clamp – SS for live centerCL0008 Clamp – SS 90 degree ½ inch X ½ inch CL0029 Clamp – SS for live centerCL0009 Clamp – SS ½ inch parallel CL0032 Clamp – SS ½ inch X ¾ inchCL0010 Clamp – SS 1 inch parallel CL0033 Clamp – SS ¾ inch with ¾ inch rodCL0013 Clamp – SS ¾ inch pivot CL0034 Clamp – SS 90 degree – 1 inch X ½ inchCL0017 Clamp – SS 1 inch square

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DISPENSING SYSTEMS

Part Number Description Part Number DescriptionFGKIT-01 Seal Kit for AE100 Flux Gun D1600BDC-Kit Flux Reservoir – Lid and Seal onlyFGKIT-02 Seal Kit for AE2000 Flux Gun D1600BDC Flux Reservoir – 1 quartAE2000 Flux/Paste Applicator Gun 727-4M4F4F-BT Ball Valve – 3-way – male on branchG1234-6 Flux/Paste Gun Nozzle Nut KQ2H07-35S Connector – ¼ tube X ¼ NPT male 1BX50 Flux/Paste Gun – Single Tip without stem BR-RBCXB Reducer Bushing – 3/8 X ¼ inch brass BX50 Flux/Paste Gun – Single Tip PGA-1 Flux Gun – Pistol Grip Actuator2BX50 Flux/Paste Gun – Y-tip TG-187 Flux Gun – Rubber Tip for BX50, 2BX50, and SF0007SF0007 Flux/Paste Gun – Round Y-tip – includes Nut

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ELECTRICAL COMPONENTS

Part Number Description Part Number DescriptionRH1B-UDC24V Relay – 24 Volt D-C73L Reed Switch – 24 VDC – Long LeadsRH2B-UDC24V Relay – 24 Volt D-C73CL Reed Switch Long Lead Cable9001KA2 Contact Block – Normally Open D-A53L Reed Switch – 24 VDC9001KA3 Contact Block – Normally Closed 4Z726 Gear Motor – for Rotation on Cell Brazer757 Bulb – 28 Volt 507-01-122 Gear Motor – 37 RPM for Rotation on Rotary2V384 Halogen Lamp – Type T 500 Watt 508-01-503 Gear Motor – 44 RPM for Rotation on RotaryXP02-115AC-Q DC Motor Control Board 4Z537 Gear Motor – for OscillationKBVF-24D-9979 Variable Speed Drive – 24 Volt 2Z799 Gear Motor – for WirefeederSDN-5-24-100 Power Supply – DC 120/24 GP7403 Gear Motor – 90V DC for Osc w/ Rock-in73JB-10K Potentiometer – 10K 10-Turn AJT15 Fuse – 15 Amp 600 VoltDR300 Dial – 3-Digit 10-Turn AJT25 Fuse – 25 Amp 600 Volt

AJT50 Fuse – 50 Amp 600 Volt

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2-WIRE WIREFEEDER COMPONENTS

Item Part Number Description Item Part Number Description1 WF0001 Wirefeed Housing Assembly – 2-wire WF 18 1D-151-01 Tubing - ¼ Inch 2 WF0039 WF Piston Housing Assembly - Complete 19 727-4M4F4F-BT Ball Valve – 3-Way ¼ NPT 3 WF0058 WF Drive Roller 20 Z160P4A0078 Pressure Gauge4 WF0035 WF H-Block 21 SS-FWB SS Flat Washer – ¼ inch5 WF0032 WF Manifold Block 22 SS-SH1024XF SS Socket Head Cap Screw – 10-24 X ¾ inch6 WF0075 WF UHMW Stop 23 SS-SHB20X1 SS Socket Head Cap Screw – ¼-20 X 1 inch7 2191QL7-24V 24 Volt Indicator Light 24 4001 Jog Switch8 HJ1002B Liquid-tight Cord Connector 25 10C1015-1 Jog Switch Guard9 WF0090 WF Inlet Guide Rod for Soft Wire 26 WK-404 404 Woodruff Key10 B-1006-1 Brass Pipe Adapter – Male 27 NAR1000-M5 Regulator11 SS-SHB20X2F Socket Head Cap Screw – ¼-29 X 2 ¾ SS 28 BR-RNBXA Brass Reducer Nipple – ¼ X 1/8 NPT12 P52-4 Bunting Plain Bearing 29 SS-SSB20XD SS Set Screw – ¼-20 X ½ inch13 A9Q27-50 Stock Drive Retaining Ring 30 BR-FPA Brass Flush Plug – 1/8 NPT14 N200B Needle Valve 31 SS-BHB28XC SS Bolt Head Cap Screw – ¼-28 X 3/8 inch15 KQ2E07-35 Bulk-head Connector 32 SS-SHB20X1 SS Socket Head Cap Screw – ¼-20 X 1 inch16 KQ2L07-34S Male Elbow Connector 33 SS-SHB20X1B SS Socket Head Cap Screw – ¼-20 X 1¼ inch17 KQ2H07-34S Male Straight Connector with Extension -- WF0011 Motor Shaft for 2-wire Wirefeeder

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4-WIRE WIREFEEDER COMPONENTS

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Item Part Number Description Item Part Number Description1 WF0014 Wirefeed Housing Assembly – 4-wire WF 19 1D-151-01 Tubing – ¼ Inch2 WF0039 WF Piston Housing Assembly – Complete 20 727-4M4F4F-BT Ball Valve – 3-Way ¼ NPT 3 B-1006-1 Brass Pipe Adapter – Male 21 Z160P4A0078 Pressure Gauge4 WF0035 WF H-Block 22 SS-SHB20X2D SS Socket Head Cap Screw – ¼-20 X 2 ½ “5 WF0032 WF Manifold Block 23 SS-SH1024XF SS Socket Head Cap Screw – 10-24 X ¾ “6 WF0075 WF UHMW Stop 24 SS-SHB20X1 SS Socket Head Cap Screw – ¼-20 X 1”7 2191QL7-24V Indicator Light – 24 Volt 25 4001 Jog Switch8 WF0078 WF Cylinder Assembly – Differential 26 10C1015-1 Jog Switch Guard9 WF0090 WF Inlet Guide Rod – Soft Wire 27 NAR1000-M5 Regulator10 WF0058 WF Drive Roller 28 BR-RNBXA Brass Reducer Nipple – ¼ X 1/8 NPT11 KQ2H07-32 Bulk-head Push Fitting 29 WK-404 404 Woodruff Key12 P52-4 Bunting Plain Bearing 30 SS-FWB SS Flat Washer – ¼13 A9Q27-50 Stock Drive Retaining Ring 31 SS-SHB20X1B SS Socket Head Cap Screw – ¼-20 X 1 ¼ “14 JN-1 Needle Valve 32 SS-SSB20XD SS Set Screw - ¼-20 X ½ inch15 KQ2E07-35 Bulk-head Connector 33 SS-BHB28XC SS Bolt Head Cap Screw – ¼-28 X 3/816 KQ2L07-34S Male Elbow Connector 34 BR-FPA Brass Flush Plug – 1/8 NPT17 KQ2H07-34S Bulk-head Connector 35 HJ1002B Liquid-tight Cord Connector18 KQ2T07-34S Branch Tee

PISTON HOUSING ASSEMBLY

Item Part Number Description Item Part Number Description1 WF0062 WF Piston Housing with Bushings 7 WF0024 WF Piston2 SS-SSHDB20X1B SS Half Dog Pt. Setscrew – ¼-20 X 1 ¼ “ 8 568-018 O-Ring – ¾ ID X 7/8 OD3 LC-055K-4SS Spring 9 WF0029 WF Piston Housing Head4 WF0052 WF Idler Roller/Bearing Assembly 10 SS-SHB20X1 SS Socket Head Cap Screw – ¼-20 X 1 “5 SS-JNB20 SS Jam Nut – ¼-20 11 WF0051 WF Piston Housing Head Gasket6 SS-DPBXF SS Dowel Pin – ¼ X ¾ inch 12 WF0039 Piston Housing Assembly – Complete

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WIREFEEDER TIPS AND CABLES

Order the Wirefeed Cable Assembly, Tip and Tip Assembly by size from the following tables.Example: WF0038-5TF093 = Wirefeed Cable Assembly, 5 ft., Teflon Liner, .093 i.d.

WF0045-093 = Wirefeed Tip Assembly (with nut and ferrule)WF0046-093 = Wirefeed Tip only .093 i.d.

Cable Length Part Number Part Number Liner Material Std. WireDiameter

Teflon LinerPart Number

Braided SteelPart Number

3 ft. 3 BS Braided Steel .032 .062 .0904 ft. 4 TF Teflon .047 .093 .0905 ft. 5 .062 .093 .0906 ft. 6 .093 .125 .1567 ft. 7 .125 .156 .1568 ft. 8

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WIREFEEDER CYLINDER ASSEMBLY

Part Number Description Part Number DescriptionWF1022 Hollow Cylinder Tip Adapter NVZ2150-5DZ 24 VDC Solenoid ValveWF1023 Hollow Cylinder Cable Adapter NVZ2150-3DZ 110 VAC Solenoid ValveWF0132 Hollow W/F Cylinder Mount VVZ2000-20A Interface Flow ControlD-C73L Reed Switch – Long Leads NVZ2150-5DZ-01T 24 VDC Solenoid ValveD-C73CL Reed Switch with removable Long Lead Cable NVV5Z2-50-021-01T Two Port ManifoldBM2-032 Switch Mounting Band NVV5Z2-50-031-01T Three Port ManifoldKQ2L07-34S 1/4T X 1/8P Male Elbow air fitting NVV5Z2-50-041-01T Four Port ManifoldWF0046 Wirefeed Tip – See size chart for order details WFKIT-06-2 Wirefeed Nose Kit for Slide – 2 wires760-FSS-04 Stainless Steel Ferrule WFKIT-06-3 Wirefeed Nose Kit for Slide – 3 wires761-FSS-04 Stainless Steel Nut WFKIT-06-4 Wirefeed Nose Kit for Slide – 4 wires

WFKIT-06-250 Wirefeed Slide Mounting Kit with 10 inch slide – No Wirefeed Nose WFKIT-06-300 Wirefeed Slide Mounting Kit with 12 inch slide –

No Wirefeed Nose

WIREFEEDER SLIDE ASSEMBLY