Gageline by Jenoptik

GAGELINE PRESENTATION

AVAILABLE TECHNOLOGY

- Pneumatic

- Contact

- Optical

TYPES OF MEASUREMENTS

- Full range of dimensional and geometric measurements: I.D., O.D., Match, Average,

Taper, Height, Length, Width, Edge Location, Max, Min, Class, Cylindricity, Out of

Round, Symmetry, Barrel Shape, Hour Glass Shape, Perpendicularity.

- Full range of form and positional measurements: Straightness, Flatness, Roundness,

Cylinder Form, Linear Form, Runout/Axial Runout, Total Runout,

Coaxiality/Concentricity, Position, Parallelism, Squareness, Inclination, Profile of a line,

Angularity.

Company presentation Hommel-Etamic_english.ppt 2009-01-07 Hommel-Etamic GmbH 1

2

Special Features:

Automatic Robot Load

Automatic Mastering

Automatic Operations Mode

Non-Contact Air Snap

Tooling Rotation Coupler

TPE99.1 Air to Electronic Converter

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

02E003600

Checks (Crankshaft):

Pin Journal Diameter Level #1



Gaugeline Crankshaft (ROBOT LOAD)

3

Checks:

Diameter (O.D.) 9 places

Taper

Straightness


LG-0666

Special Features

CMZ Industrial Controller

CMZ32 Measurement Software

SPC/SPC

TPE99.1 Air to Electronic Converters

Automatic Tool Changeover

Gantry style overhead gage assemblies

Two gage heads instead of conventional nine

required by conventional systems

Automatic Part Engagement Centers

Cycle Time: 24 seconds

Gaugeline Crankshaft (Gantry Overhead)

4

Special Features:

CMZ200 Industrial Controller

CMZ32 Software

Electronic Contact Touch Probes

Opto-Touch Start Buttons

Part Rotation

Automatic Part Clamping Centers

SDM Input Column

Checks:

Diameter

Concentricity

Runout

Perpendicularity

Roundness

Taper

Chamfer

Distance

Out of Round

Parallelism


04E065030

Gaugeline Modular Shaft System

5

Special Features:



SPC/SQC Software

Part Picture Display


Floating Gage Head for ease of alignment

Sequence Start using Sensor Backcheck

Single Motor Conveyor System

Machine Feedback

Reject Station

Part Blow Off Station

Checks:

Diameters

•And 0 and 90

Cylindricity

02E063520


Gaugeline Centerless Conveyour (Shaft)

6

Checks (Pin):

(4) Separate Diameters

(4) Separate Distances

(2) Separate Tapers

Special Features:


CMZ32 Industrial Software


ZDB Touch Probes

SDM Remote Satellite

Automatic Air Saver

Robot Load

Automatic Mastering


Gaugeline Robot Load Cylinder Head

DB638

Gaugeline Ring Gear

Special Features:CMZ200 Industrial Controller


SPC/SQC Software



Non-Contact Air Tooling

Air Saver (Auto/Manual)


Solartron Probes

Part Elevator

Adjustable Measurement Fixture

Checks:Inside Diameter (2 Levels)

Outside Diameter

Hub Length

Hub Off-set Length

Location of Gear Face Diameter to Hub Face


07E004630

Gaugeline Engine (Piston)

Special Features: Industrial Touch Screen Monitor

Industrial Computer Tower

CMZ32 Software

SPC/SQC Software


TPE99 Air to Electronic Converters

ZDB Electronic Touch Probes

Precision Filter Regulator System

Remote Pushbutton Panel

Measurement Station for I.D.

Measurements

Measurement Station for O.D.

Measurements


07E004630

Checks: Datum “B” O.D.

Top Groove O.D.

2nd Groove O.D.

3rd Groove O.D.

Top Groove Width

2nd Groove Width

3rd Groove Width

Snap Ring Groove Diameter Left

Snap Ring Groove Diameter Right

Snap Ring Groove Width Left

Snap Ring Groove Width Right

Snap Ring Groove Concentricity Left

Snap Ring Groove Concentricity Right


Cont’d

07E004630

Checks:Static and Scan Measurements on:

Max Diameter (3 Positions)

Min Diameter (3 Positions)

Match Value

Gaugeline Valve Sleeve



SPC/SQC Software



Non-Contact Air Tooling w/Elongated Jets

Air Saver (Auto/Manual)


Automatic Mastering

Profibus Interface Card

Stepper Motor for Spindle Positioning

Air Filter Regulator System

Electrical Enclosure


07E028330

Special Features:



SPC/SQC Software



Aluminum Extrusion Frame

Overhead Pick and Place Gantry Robot

Precision Part Rotation Table

ZDB Contact Probes

Air Saver (Auto)

Overhead Measurement Clamping Device


“Automatic” Mastering

Good/Reject Part Diverter

Reject Station

Good Parts Conveyor

High Pressure Part Blow Off Station

ChecksM001 Moun ting distance to “A” 0.03 mm

M002 Mounting Distance run out to “A” 0.04 mm

M003 27.3 mm Ø near top of gear 0.033 mm

M004 27.3 mm Ø near bottom of gear 0.033 mm

M005 Run out of 27.3 mm Ø to “A” 0.04 mm

M006 35.92 mm Shaft Ø 0.04 mm


Gaugeline Differential Gear

06E018410

Part is picked up from the

conveyor

Part is transferred along

the gantry

Part is deposited into the

measurement nest

Overhead tooling engages

and measurements are

completed

Part is removed and

deposited on the diverter

DIFFERENTIAL

GEAR CON’T


06E018410 pg2

Checks:Static and Scan Measurements on:

Diameters (3)

Lengths (2)

Groove Locations (1)

Gear Face Runouts (1)


SDM Satellite Module


SPC/SQC Software


Heavy Duty Welded Steel Frame

Automatic Air Saver

Automatic Mastering

Fully Adjustable Measurement Fixtures

Precision Centers

Easy Adjust Measurement Snaps


Gaugeline Modular Shaft System

06E169110

Special Features: CMZ200 Industrial Controller


SPC/SQC Software

Automatic Overhead Part Handling

System


Air Saver (Auto)

Sequence Start using Sensor

Backcheck

ZDB Electronic Contact Probes

Air Filter Regulator System

Machine Tool Compensation

Checks: Mounting Distance to “A”

Mounting Distance Run Out to “A”

Green Boor Ø near top of gear

Green Bore Ø near bottom of gear

Runout of Bore to Ø “A”

Shaft Ø


Gaugeline Differential Gear

06E126330


Con’t

06E126330 pg2

Gaugline Transmission Station

16


17

Special Features:


CMZ Measurement Software

SPC/SQC Software




Overhead Engagement Device

Opto-Touch Button for manual

sequence start

Automatic Air Saver

Checks:

Spacer Selection

Gaugeline Injector Spacer


03E024620

18

Special Features:



SPC/SQC Software





Opto-Touch Button for manual

sequence start

Automatic Air SaverChecks:

Spacer Thickness

Verification of chosen spacer

Gaugeline Injector Solenoid Spacer


03E024620

19

Special Features:

CMZ Industrial Computer


SPC/SQC Software



Annular Air Spindle

X, Y, Z Float for mechanical centering

Automatic Part Pallet

Checks:

Size

Cylindricity

Gaugeline Injector Body


20

Special Features:



SPC/SQC Software


Multi Station Rotating Part Table

Robot Load

Automatic Part Clamping Fixture

Automatic Mastering

Checks:

Flow

Leak Test

Gaugeline Injector


03E044220

21

Special Features:



SPC/SQC Software




Motorized Part Rotation

Opto-Touch Buttons for manual

sequence startChecks:

Ø120n6 Datum C

Ø282H7 Datum B

0.03 Dynamic Concentricity

of A to B-D

0.025 Dynamic Parallelism

of Datum D.

Gaugeline Gear


04E041410

22

Capable of sorting 30 different class sizes

Vibratory Bowl Feeders (2)

Special Features:



SPC/SQC Software


Allen Bradley Controller

Vibratory Bowl Feeds for parts

Robot Gripper and sorter

Class sorting bins (30 different classes)


Gaugline Measurement Sorting Station

00E062810

Continued

23

Gaging Fixture Part No. Description of Measurements

Fixture #1 118-9138 19.975/19.825 mm Thickness

Part class (26 classes)

0.025 mm class tolerance

100-7965 18.800/19.175 mm Thickness



Fixture #2 165-6481 2.890/3.270 mm Thickness



6I-2131 2.000/2.600 mm Thickness



150-1666 2.150/2.410 mm Thickness



9Y-9028 2.150/2.410 mm Thickness



Robot Grippers (2)

Robot Gripper above part sorting bins


00E062810 pg2

24

Checks:

I.D. (Scanning)

Special Features:



SPC/SQC Software


Air over Oil Cylinders for Part Advance

Annular Air Tooling



Gaugline Intensifier Body

02E063800

25

Checks (Armature Selection):

Top of Armature to top of Housing

(Distance)

Special Features:



SPC/SQC Software


ZDB Electronic Contact Probe


Automatic Overhead Engagement

Device

Sequence Start off Sensor Backcheck


Gaugeline Injector Armature

02E046410

26

Checks:

Distance of spring cage to top of

needle

Special Features:



SPC/SQC Software


Overhead Part Engagement Device

Automatic Mastering

Automated Part Slide


Gaugeline Injector Spring Cage

02E137420

27

Checks (shim Selection):

Bore Size (I.D. on 8 separate bores)

True Position of all 8 bores to

manufacturing Datum

Special Features:



SPC/SQC Software


SDM Communication Columns

Allen Bradley Controllers


Sequence Start off Sensor Backcheck

Measurement Applicators mounted on

vertical slides

Part Blow Off


Gaugeline Engine Block

04E006420

28


04E006420

ContinuedGauging Station

ContinuedControllers

29


04E006420

30

Checks:

Diameters

„Pin I.D.

„Crank I.D.

Squareness

Center Distance

Bend

Twist

Special Features:



Air Saver (Auto)




SPC/SQC Software



Gaugeline Connecting Rods

04E023000

31

Checks:

Diameters

„I.D.

„O.D.

Length

Special Features:



SPC/SQC Software


Air Saver (Auto)

Automatic Part Engagement Device




Gaugeline Valve Lifter

03E048110

32

Special Features:



SPC/SQC Software


SDM Communication Columns

Aluminum Extrusion Frame

ZDB Contact Probes



Automatic Mastering

Checks:

Diameters

„I.D.

„O.D.

Position

Pseudo Total Runout (2)

Distance (2)

Gaugeline Swashplate


06E020300

33

Multi-Spindle Robot Measurement Station

See handout for application specific

information


Gaugeline Engine Cylinder Head

34

Special Features:



SPC/SQC Software


Machine Feedback to CNZ lathe

ZDB Contact Probes

Air Saver (Auto)

Part Clamp


Part Presence using electronic eyes

Part Reject Arm and Station

Pre-Sort Station

Automatic Part Rotation for

measurement alignment

Checks:

I.D.

Depth

Parallelism

Angular Position


Gaugeline Camshaft Sprocket

02E145610

35

Special Features:



SPC/SQC Software


Machine Feedback


Tooling Recoil

Floating Gage Head for ease of alignment


Automatic Overhead Engagement Device

Checks:

I.D.

Pitch

Yaw Angles

Bolt Hole Presence


Gaugeline Rear Axle

03E065500

36

Checks:„M001

Ø at 56 mm from shoulder 0.004 mm

„M002

Ø at 8.74 mm from shoulder 0.004 mm

„M003


„M004


For Part #2

„M005


„M006


„M007


„M008


Special Features:



SPC/SQC Software


(2) Three State Air Pot Fixtures

Opto Touch Start Buttons


Automatic Part Elevators

Carbide Machine Centers


Gaugeline Impeller and Shaft Assembly

05E087610

37

Special Features:



SPC/SQC Software



ZDB Electronic Contact Probe

Air Filter Regulator

Part Blow Off Station

Part Sorting Station

Multiple Machine Feedback

Checks:

I.D.

O.D.

Max Diameter

Average Diameter

Height

Counter Bore Depth


Gaugeline Automatic Conveyor System

04E105240

In-line Automatic Gaging Station(Gear)

38

Special Features:



SPC/SQC Software



Air Filter Regulator

Part Rotation

Robot Load

Machine Feedback

Checks:

Diameters

Concentricity

Perpendicularity

Parallelism

Runout

Circularity

Distance


04E078731

Gageline by Jenoptik

Technology

Transcript of Gageline by Jenoptik