Processline By Jenoptik

PROCESSLINE PRESENTATION

AVAILABLE TECHNOLOGY

- Pneumatic

- Contact

- Optical

TYPES OF MEASUREMENTS

- Full range of dimensional and geometric measurements: I.D., O.D., Match, Average,

Taper, Height, Length, Width, Edge Location, Max, Min, Class, Cylindricity, Out of

Round, Symmetry, Barrel Shape, Hour Glass Shape, Perpendicularity.

- Full range of form and positional measurements: Straightness, Roundness, Cylinder

Form, Linear Form, Runout/Axial Runout, Total Runout, Coaxiality/Concentricity,

Squareness, Profile of a line, Angularity.

Company presentation Hommel-Etamic_english.ppt 2009-01-07 Hommel-Etamic GmbH 1

PISTON PIN

2

00E105800

Checks:

Diameters

Taper

Measurements

performed .5” from

leading and trailing

edges of the partSpecial Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

TPE99.1 Air to Electronic Converters

Adjustable Measurement Tooling (9mm tp 61mm diameters)

Reject Station

Wheel Encoder for Measurement Acquisition

Part Blow Off Station

Dual Motor Conveyor System

Wheel Encoder set up

feature

GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE

INJECTOR(Intensifier Body)

3

Checks:

I.D. (Scanning)

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software


Air over Oil Cylinders for Part Advance

Annular Air Tooling

TPE99.1 Air to Electronic Converter


02E063800

INJECTOR(Plunger)

4

Checks:

Diameters

Cylindricity

Measurements

performed .5”

from leading

and trailing

edges of the

part

Special Features:



SPC/SQC Software


Machine Feedback


Adjustable Measurement Tooling (9mm tp 61mm diameters)

Reject Station

Wheel Encoder for Measurement Acquisition


Dual Motor Conveyor System


03E096200

ENGINE(Connecting Rods)

5

Dual Tooled Post Process In-line Gaging

Checks:

Diameters

•Pin I.D.

•Crank I.D.

Squareness

Center Distance

Bend

Twist

Special Features:



Air Saver (Auto)

Overhead Engagement Device

Sequence Start using Sensor Backcheck


SPC/SQC Software



04E023000

ENGINE(Valve Lifter)

6

03E048110

Checks:

Diameters

•I.D.

•O.D.

Length

Special Features:



SPC/SQC Software


Air Saver (Auto)

Automatic Part Engagement Device


ZDB Electronic Contact Probes


ENGINE(Connecting Rod)

7

03E070110

Checks:

Crankbore I.D.

Rough

Semi-finish

Finish

Roundness

Taper

Special Features:



SPC/SQC Software


SDM Electronic Column


Automatic Air Saver

Machine Feedback for size control


ENGINE(Cylinder Liner)

8

03E052930

Special Features:



SPC/SQC Software


TPE99.1 Air to Electronic Converter

(2) Jet Air Spindle

Vertical Mounting Pole

Opto-touch Button

Air over Oil Cylinders for Part Elevation

Checks:

I.D.

Size

Roundness

Cylindricity


ENGINE(Connecting Rod)

9

03E009710

Checks:

I.D. (Crank and Pin)

Roundness

Taper

Bend

Twist

Center Distance

Special Features:



SPC/SQC Software


Automatic Recoil Device (prevents

damage to machine in case of incorrect

part alignment)

Automatic Air Saver

Automatic Fixture Advance


ENGINE(Block)

10

01E023361

Etamic CMZ Industrial

Controller

Cam Bore Spindle

Cylinder Bore

Spindle

Crank Bore Spindle

Extension Shaft

Nozzles for high

pressure air blow off

Brush w/stiff

bristles for iron

chip removal

Safety Recoil

w/proximity

switch

Checks:

Cam bore diameter

Crank bore diameter

Cylinder bore diameters

at 3 different levels


ENGINE Con’t(Block)

This system represents the latest in modern technology and flexibility available only at Hommel-Etamic America

Corporation.

Operation:

Gaging station designed to check 3, 4, 5 and 6 cylinder engine blocks presented randomly to the gaging station.

Thanks to the fast response time of the measuring system, a single Etamic spindle mounted on a servo controlled 3

axis slide mechanism, can inspect all the cylinder bores at multiple levels within the machine cycle time. Each

spindle has air jets specially configured to minimize the influence of surface finish on the measuring accuracy of the

system.

Features:

CMZ200 Etamic Controller

TICN wear resistant coating

Automatic Tool Comp

Profibus Interface

SPC, SQC

Graphic Display

Automatic Mastering

High pressure part blow off

Brush system for removal of iron chips

Recoil system for damage prevention

Post Process In-Line Transfer Stitching Gage for Cam bore, Crank bore and Cylinder bore


ENGINE(Block)

03E122730In-Line Transfer Gage

Special Features:



SPC/SQC Software


Profibus Interface

Automatic Tool Comp

SDM Electronic Column

Air Saver (Auto)



Air Filter Regulator System

TICN wear Resistant Coating

Automatic Mastering

High Pressure Part Blow Off

Recoil System for damage prevention

Checks:

I.D. Bore Size

•0

•90

Ovality of entire length of bore


ENGINE

13

05E080530

Checks:

Diameters at (2) levels

•I.D.

Special Features:

ESZ800 Industrial Controller


Annular Measurement Tooling



ENGINE(Block)

14

02E005410

Special Features:



SPC/SQC Software


Profibus Interface

Automatic Tool Comp

Air Saver (Auto)


Movomatic ARC Air to Electronic Converters

Air Filter Regulator System

TICN wear Resistant Coating

Automatic Mastering

High Pressure Part Blow Off

Recoil System for damage prevention

Checks:

Cylinder Bore Diameters (3 Levels)

•0

•90

Crank Bore Diameters

Ovality

Post Process, Inline Automatic Gage with Machine Feedback


ENGINE(Block)

15

02E063800In-line Automatic Transfer Scan Gage

Checks:

Crank Bore Diameter 0 & 90

•Taper

•Ovality

Cam Bore Diameter 0 & 90

•Taper

•Ovality

Special Features:

CMZ Industrial Controller


SPC/SQC Software


SDM Input Columns

Easy Entry Nose

Recoil Devices for Damage Prevention

Auto Mastering

Part Blow Off

Machine Feedback


ENGINE(Camshaft Sprocket)

16

02E145610

Special Features:



SPC/SQC Software


Machine Feedback to CNZ lathe

ZDB Contact Probes

Air Saver (Auto)

Part Clamp


Part Presence using electronic eyes

Part Reject Arm and Station

Pre-Sort Station

Automatic Part Rotation for measurement

alignment

Checks:

I.D.

Depth

Parallelism

Angular Position


ENGINE(Block)

17

Checks:

Diameter (2 Levels each bore)

Ovality

Taper

Cylindricity

05E038020

Special Features:



SPC/SQC Software


SDM Input Columns

Easy Entry Nose

Recoil Devices for Damage Prevention

Auto Mastering

Part Blowoff

Machine Feedback


INJECTOR(VALVE)

18

03E074700

Checks:

I.D. by scanning entire length

Special Features:

TPE99.1 Air to Electronic

Converters

Automatic Mastering

Machine Feedback

4-20 mA signal direct to

customers controller

Quick Changeover Coupler


REAR AXLE(Housing)

19

03E065500

Special Features:



SPC/SQC Software


Machine Feedback


Tooling Recoil

Floating Gage Head for ease of alignment


Automatic Overhead Engagement Device

Checks:

I.D.

Pitch

Yaw Angles

Bolt Hole Presence


MACHINE CONTROL

20

Checks:

Rough Diameters

Semi Finish Diameters

Finish Diameters

05E087000

Special Features:

Fast response blocks

Movomatic ARC Converters

Knurled Nut Coupling Device

Mean Masters

In-process Control Feedback


In-line Automatic Conveyor Gage(Rotor)

21

04E105240

Special Features:



SPC/SQC Software



ZDB Electronic Contact Probe

Air Filter Regulator


Part Sorting Station

Multiple Machine Feedback

Checks:

I.D.

O.D.

Max Diameter

Average Diameter

Height

Counter Bore Depth


In-line Automatic Gaging Station(Gear)

22

04E078731

Special Features:



SPC/SQC Software


ZDB Electronic Contact Probes

Air Filter Regulator

Part Rotation

Robot Load

Machine Feedback

Checks:

Diameters

Concentricity

Perpendicularity

Parallelism

Runout

Circularity

Distance


Processline By Jenoptik

Business

Transcript of Processline By Jenoptik