The professional simulation platform for designing innovative transmission systems

FVA Workbench

© FVA GmbH •• www.fva-service.de

Additional product information, news, and downloads are available atwww.fva-service.de/en

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FVA GmbH is a joint venture of Forschungvereinigung Antriebstechnik e.V. (the German research association for drive technology) and the GzF (Gesellschaft zur Förderung des Maschinenbaues mbH) within VDMA (Verband Deutscher Maschinen- und Anlagenbau e.V., the German engineering association).

Research Made Real – Under this motto, we apply the results of FVA advanced research to innovative simulation software, services, and training for the drive technology industry. At the intersection of research and industry, we enable the practice-oriented application of the latest research findings, in order to sustainably strengthen the innovative capabilities of our customers.

FVA GmbH is DIN EN 9001:2008 certified as a sign of our commitment to quality and customer focus.

About Us:

FVA Workbench Highlights

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FVA Workbench

Unique Simulation Capabilities PromoteInnovation

The FVA Workbench is a simulation platform for all aspects of designing drive systems. The software bundles an unparalleled range of calculation and simulation methods for individual machine components up to the entire system that have been developed over decades within the expert network of the German research association for drive technology.

Information Where You Need It

The FVA Workbench includes the “FVA KnowledgeBase,” an integrated knowledge management platform, and a context-sensitive help system. These useful tools provide illustrations and precise information on input fields, along with access to examples, tutorials, FAQs, and much more. This makes it simple for new and occasional users to perform complex simulations using the FVA Workbench quickly and easily.

Intuitive Operation Increases Productivity

The input logic of the FVA Workbench is designed around simulation objectives. The user is guided intuitively through the input process, assisted by system help and notifications. The software automatically bundles the functionality of multiple FVA modules according to the selected objective, providing you with consistent results in less time.

3D Animation Reduces Complexity

The FVA Workbench uses a professional CAD kernel to generate 3D models. Very detailed, geometrically correct representations allow direct, visual verification of results. High-quality animations make complex movements and power flows intuitive and easy to understand. In addition to supporting many open interfaces, gear models can also be exported in a neutral .SAT format for use with external CAD programs.

Visit our website to learn more about the features of the FVA Workbench:www.fva-service.de/fva-workbench

The FVA Workbench can perform simulations in accordance with national and international standards, classification societies, and advanced FVA calculation and simulation methods (often the basis for later standards). This powerful range of simulations allows you to create high-quality transmission systems in shorter cycles.

FVA Workbench Simulation Capabilities at a Glance

Spur Gear Geometry & Load Carrying Capacity

Load Distribution & Flank Modification

Simulation of Shafts &Shaft-Hub Connenctions

Tooth Flank & Root Stress

Simulation of Planetary Gears

Simulation of Worm Gears

Bevel Gear Geometry &Load Carrying Capacity

Simulation of Plain & Rolling Bearings

Scope of Simulations

The FVA Workbench can be used for efficientsimulation of:

• Spur gear stages• Planetary gears• Free planetary stages• Bevel gear stages• Worm gear stages• Spiral gear stages• Press-fit connections• Feather key connections• Shafts• Rolling bearings• Plain bearings• … and the entire system.

Always Up-to-Date

Regular updates offer powerful new features based on the latest research.

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© FVA GmbH •• www.fva-service.de •• Page 05

For a quick introduction to the world of FVA simulations, the integrated FVA KnowledgeBase knowledge management system offers easy access to all information related to the simulation methods and functions of the FVA Workbench. Context-sensitive help, tutorials, and graphical content provide targeted help as you use the system.

The FVA KnowledgeBase includes:

• Concise, context-sensitive information on input attributes• Notes on special aspects of data entry• Tutorials and example models• FAQs for quick assistance• Page-specific links to kernel documentation• Instructions for advanced features such as scripting,

batch operation, and user-defined reports

Cross-Platform Knowledge with a Single Click

In addition to the standard help text, many entries also include direct links to FVA‘s THEMIS communication & knowledge platform. You can access standards, research reports, and technical literature related to your question from the leading drive technology network.*

Knowledge Management

FVA Workbench

*Specifically for FVA members

2D Schematic Drawings of TransmissionComponents

This practical representation offers clear design solutions for gearbox components.

3D Views and Animation of Gearbox Models

The 3D visualisation feature of the FVA Workbench makes it possible to create very detailed, geometrically correct representations of the gear model. Multiple views and animated motion sequences make complex relationships easy to understand. CAD models can be exported (in SAT format) for use in other process stages.

Automatic Creation of Reports of Simulation Results

The system can create complete reports of the simulation results in either Microsoft Word or PDF format. The results are clearly organised according to calculation objectives.

Presentation and Evaluation of ResultsThe FVA Workbench provides you with a practical representation of your simulation results. From the first graphical review of individual transmission components or the entire gear model through to the creation of a detailed report of all results, the simulation platform offers helpful solutions for your design tasks.

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The FVA Workbench offers three different tools for saving time while performing repetitive tasks.

Scripting

This useful tool allows the user to control the FVA Workbench via a JavaScript-based scripting language. In contrast to automation, control structures and loops can also be used with scripting.

Scripting can be used to:• Perform simulations• Assign attributes• Compare values• Program loops and decision-making structures• Document key figures• Read data and write results

Typical applications include:• Optimisation calculations• Calculus of variations• Mass calculations

Example:Variation of the number of teeth and module with subsequent simulation of load carrying capacity.

Automation

Automation plans can be used to quickly automate recurring tasks via a convenient user interface.

Example:Multiple simulation objectives can automatically be executed one after another, and the results can be saved in a central folder.

Batch Processing

Batch processing can be used to seamlessly integrate the FVA Workbench into existing workflows with other programs. The FVA Workbench is automatically started and simulations are performed. The results are subsequently stored in a central directory to be accessed by other programs.

Scripting/Automation/Batch Processing

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FVA Workbench

For almost 50 years, the FVA expert network has paired the best research centres and leading companies of the drive technology industry to develop innovative calculation and simulation methods. With the FVA Workbench, you get the pooled expertise of an entire industry combined with the latest software standards in a powerful tool for developing innovative and future-oriented drive systems.

Company Consortium Members

The range of functions and simulation methods of the FVA Workbench are continually defined and developed within the cooperative industrial research community, and are validated by a wide spectrum of users in the FVA network. An association of leading companies from the drive technology industry participate with great dedication in the continuous development of the simulation platform. This close collaboration helps us to systematically develop ground-breaking features that encourage innovative development processes and support the sustainable advancement of our customers.

Community Development Professional Development

KLINGELNBERG GmbH

RENK AG

Volkswagen AG

Lenze SE

SEW-EURODRIVE GmbH & Co KG

WITTENSTEIN AG

REINTJES GmbH

Siemens AG

ZF Friedrichshafen AG

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FVA GmbH software solutions are continually updated to respond to the demands of the drive technology industry and cutting edge research. In order to share these developments with our customers, we offer licensing subscriptions for our software services.

Benefits:• Free maintenance• Direct access to our expert support team• Free software updates and upgrades• Flexibility and investment protection

Licensing Models

Client Licence• For individuals• Bound to specific hardware• Bound to a specific location• One licence per user

The number of FVA Workbench installations is identical to the number of licences. Every user must obtain an individual licence from lizenz(at)fva-service.de. This licence is only valid for the specific hardware on which the licence key was generated. The licence cannot be transferred to different hardware. If the hardware needs to be replaced (either in part or the full workstation), a new licence must be requested. In this case, the costs are waived for the remaining licence period, but the licensee must certify in writing that the original licence has been destroyed.

Floating Licence• For institutions• Hardware independent• Bound to a specific location• Parallel users

With this type of licensing, the number of computers on which the FVA Workbench is installed is irrelevant. The software can be accessed by multiple users simultaneously, corresponding to the number of licences that have been purchased. It is essential that the FVA Workbench has an active network connection to the licensing server. It is not necessary to obtain a new licence when changing hardware. This type of licensing requires that an additional piece of software, the Server Licence Manager, is installed on a server. This software manages the licences which are used at the company site. A licence key must be generated for the server hardware during installation of the Server Licence Manager. It is also necessary to specify the number of licences the company will be using simultaneously.

Maintenance SubscriptionLicensing Models

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FVA Workbench

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Different support levels guarantee professional help related to your individual question.

With our technical support, you get direct access to experts from the FVA network.

Software Support

1st Level

First point of contact for all incoming support requests.Support for general usage and simple technical questions.

2nd Level

Specialist technical support for complex application, calculation, and simulation issues.

3rd Level

Support for in-depth questions regarding calculation methodology and technical implementation.

ContactSupport:

support@fva-service.de

Hotline: +49 69 6603-1991

FVA SeminarsFVA software and technical seminars provide the knowledge necessary to be successful in the field of drive technology, from the basics to the latest expertise, in a straightforward and practice-oriented manner. Experts from the FVA community share globally unique knowledge on many drive technology-related topics. Seminar contents are taken from the FVA pool of knowledge and are continually updated by subject matter experts to reflect the latest research findings.

fva-service.de/en/service/seminars

FVA Custom Seminars – Flexible and tailored directly to your needs

Do you need training in a specialised topic or area of application related to drive technology?

We would be happy to work with you to develop a seminar tailored to your individual requirements. You can also decide whether your seminar should be held at our training centre in Garching near Munich or at your location.

Send us your needs and we will be happy to assist you.

“Our goal is your total satisfaction.”

© FVA GmbH •• www.fva-service.de •• Page 11

FVA Workbench

FVA GmbH •• Lyoner Straße 18 •• 60528 Frankfurt •• Germany T +49 69 6603-1663 •• F +49 69 6603-2663info@fva-service.de •• www.fva-service.de/en St

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Research Made Real