frac vap presentation by serena march 17 2016
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Transcript of frac vap presentation by serena march 17 2016
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R E D U C I N G W E L L D EV E LOP M EN T C O S T S T H R O U G H N OV E L WATE R TR E AT M E N T T E C H N O LO GY A L LOW I N G WAT E R T O B E
R E C YC L E D W I T H O U T L I M I T D U E T O C O N TA M I N A N T B U I L D - U P
WESTERN FRAC VAP
WFV
FONTUS ENVIRONMENTAL CORP.
PRESENTATION TO:
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TABLE OF CONTENT
I. THE PROBLEM: WATER MANAGEMENT OF FLOW BACK (FRACKING)
II. THE SOLUTION: FracVap TECHNOLOGY – FLOW BACK DISTILLATION
III. STATUS OF WFV: BATCH TESTING OF ENTIRE PROCESS
IV. GOING FORWARD: WAREHOUSE PROTOTYPES (2) AND MOBILE FIELD
UNIT
V. COMMERCIAL PLAN: MOBILE TREATMENT PLANT OPERATIONAL BY END OF
2016
VI. ENDORSEMENTS: EXXON, HUSKY, CULLIGAN, MATRRIX ENERGY......
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■ Fl ow B ack f rom hydr au l i c f rack i ng i s s i gn ifican t l y con tami na ted , bo th i n To ta l Suspended So l i ds ( TSS) and i n To ta l D i sso l ved So l i ds (TDS) , the l a t t e r t yp i ca l l y i n the o r der o f 100 ,000 PPM;
■ Re lease o f t r ea ted Fl ow Back i s p r oh i b i t ed i n bo th Canada & USA;
■ Tru ck i ng o f c l ean wate r to r emote l oca t i ons and d i spos i ng o f con tamina ted wate r off- s i t e i s e conomica l l y unsus ta inab l e a t cur r en t o i l p r i ce s ; and
■ Fl ow Back i s deep - we l l - i n j ec ted i n some cases w i th s i gn i fican t env i r onmenta l r i sk to g r oundwate r qua l i t y.
THE PROBLEM
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■ R e m o v e T S S f r o m F l o w B a c k u s i n g c o n v e n t i o n a l , o ff - t h e - s h e l f a n d e n v i r o n m e n t a l l y a p p r o v e d w a t e r t r e a t m e n t t e c h n o l o g y ;
■ R e c o v e r c r u d e o i l f r o m fl o w b a c k u s i n g c o n v e n t i o n a l o ff - t h e - s h e l f A P I ( d e n s i t y - b a s e d ) t e c h n o l o g y ;
■ R e d u c e T D S l e v e l s f r o m a r o u n d 1 0 0 , 0 0 0 P P M t o 1 0 , 0 0 0 P P M u s i n g c o n v e n t i o n a l o ff - t h e - s h e l f fl o c c u l a t i o n t e c h n o l o g y t o m e e t p u r i t y c r i t e r i a i n a d v a n c e o f r e s i n t a n k s f o r r e m o v e o f s p e c i fi c i o n s t o m i n i m i z e c l e a n i n g c y c l e s f o r r e s i n s ;
■ R e d u c e T D S f r o m 1 0 , 0 0 0 P P M t o l e s s t h a n 5 0 P P M t h r o u g h fl a s h e v a p o r a t i o n p r i o r t o e n t r y i n t o r e - c o n fi g u r e d c o o i n g t o w e r e q u i p m e n t f o r c o n d e n s a t i o n o f v a p o r i n c o n d e n s a t i o n c o i l s , a n d r e - u s e o f d i s t i l l a t e i n f r a c k i n g o p e r a t i o n a n d w e l l c o m p l e t i o n ; a n d
■ L o w e r w e l l c o m p l e t i o n c o s t s b y C d n $ 6 0 0 , 0 0 0 p e r w e l l .
THE SOLUTION
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Mobile FracVap Plant
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Novelties of FracVap
■ Latent heat from the well entering the Frac Vap is captured by a plate and frame heat ex-changer, stored in a thermal bank and used throughout the process;
■ CO2 generated from flocculation step lowers pH from 11.5 to about 8.5 in advance of ion exchange resins;
■ Application of Purolite’s Mixed Bed and Specific Ion Exchange Resins to remove general and specific ions from solution;
■ Re-Configured Cooling Tower from USA Manufacturer: Use of Pall Filters to achieve water quality polishing efficiencies ≈ reverse osmosis
(requiring psi of 30 rather than 1200 psi required for RO)
Adapt cooling tower equipment used in A/C applications for building towers to recover water from back flow produced from hydraulic fracking as distilled water vapor – as pure H2O
Recover water from water vapor as liquid H2O for recycling and reuse in fracking process. No limitation to number of times water is recycled as quality is constant ≈ 100% pure.
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Novel Steps in FracVap Process
Absorption Refrigeration Process Garry to name
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Steps in FracVap Process
a) SOLIDS REMOVAL• HYDRO-CYCLONES• CENTRIFUGE• DRYING OF SOLIDS
b) OIL RECOVERY• API SEPARATION• SELF-CLEANING
ACTIVATED CARBON
c) FLOCCULATION• LIME & SODA ASH• LATENT HEAT• DRYING OF SOLIDS
d) ION EXCHANGE• CO2 – PH REDUCTION• MULTIPLE STEP
RESIN TREATMENT
TSS REMOVAL, OIL RECOVERY & TDS REDUCTION: 100,000 - 10,000 PPM
FLO
W
BA
CK
FE
ED
Stage 1
e) MICRO-FILTRATION• MULTIPLE FILTRATIONS• PALL FILTERS –
EFFICIENCIES SIMILAR TO REVERSE OSMOSIS AT SIGNIFICANTLY LOWER PSI
f) FLASH EVAPORATION OF H2O• MICRO-PARTICLES
DEPOSITED ON TUBES ARE RECOVERED VIA PATENTED PROCESS
g) CONDENSATION OF H2O• CONDENSATION OF
DISTILLED WATER FOR REUSE IN FRACKING (CONDENSATION COILS)
REDUCTION OF TDS FROM 10,000 PPM TO 0 PPM
COOLING TOWER: DISTILLATION & CONDENSATION OF H2O
Stage 2
CONVENTIONAL TSS REMOVAL & MINERAL SALT FLOCCULATION
H2O DISTILLATION USING RE-DESIGNED COOLING TOWER
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FracVap Flow Sheet
Condensation of H2O
Solids Removal
Oil Recovery
Flocculation
Ion Exchange
Micro-Filtration
Flash Evaporation
Solids Dryer Dried SolidsA
Crude OilB
Liquid H2OC
Latent Heat
CaO/Na2CO3
CO2 / H2SO4
Make-Up Heat
Back Flow
Fracking Operation
Fertilizer/ Dried Waste for Disposal
Solids from condenser tubes
Micro-particles
Self-cleaning product
Mineral Salts
TSS
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WFV’s Three Products
WFV produces three (3) products:
A) Solids (dry): Combined solids from centrifuge, resins, filters and cooling tower tubes are dried in a chemical drier.
B) Crude Oil: Returned to client to off-set service cost of water treatment (≈10 bbl/day @ 1.325 m3/minute).
C) Distilled H2O: Condensed H2O is returned to fracking operation for unlimited number of cycles (no contaminant build-up).
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Equipment SuppliersNote: Most are locally supplied, 3 are sole-sourced and 1 is re-designed
STAGE EQUIPMENT SUPPLIERS NEW/USED
TSS REMOVAL HYDRO-CYCLONES, CENTRIFUGE, ETC.
CHINESE SUPPLIER (Cdn$ 80,000/unit compared to $ Cdn$ 750/unit in Alberta)
NEW OR USED
OIL RECOVERY API SEPARATION SYSTEM ISO-THERM INC. NEW OR USED
FLOCCULATIONREACTORS, SETTLING TANKS, CENTRIFUGE, DRYER
NUMEROUS NEW OR USED
ION REMOVAL RESINS & RESIN TANKS PUROLITE NEW
MICRO-FILTRATION
MIXED BED & MICRO-FILTRATION PALL FILTERS NEW
WATER DISTILLATION
USED COOLING TOWER AND STAINLESS STEEL TUBES
BALTIMORE AIRCOIL COMPANY and various Canadian Suppliers
USED (NH3-corroded tubes are removed)
WATER QUALITY CONTROL
IN-LINE TDS MONITORS, pH METERS, ETC. NUMEROUS NEW
MAKE-UP POWER GENSET NUMEROUS USED
MOBILE PLANTCONTAINERS (3) , SEMI FLAT-BED TRUCK, PUMPS, PIPING
NUMEROUS USED
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Major Equipment
Jar Testing Equipment
Decanter Centrifuge API Separation System
Jar Testing Equipment
Garry to name Chemical Drier
Sand Filters Micro-Filters (Pall) Cooling Tower (Tubes)
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■ Process f r om so l i ds r emova l t o m i nera l so l i d s floccu la t i on has been demons t r a ted a t l ab - sca l e i n ba tch te s t s , ach iev ing a 90% r educt i on i n TDS.
■ Alber ta d r i l l i n g co mpan y con t rac ted C u l l i gan to ver i f y da ta on Fr acVap Pr ocess . Ve r i fica t i on was success fu l .
■ Effluen t f r om r es i n ex change tanks was t rea ted i n r e -des i gned coo le r t ower ach i ev i ng d i s t i l l ed H2O l eve l s o f pur i t y i n vapor l eav ing co o l i ng tower (B a tch Tes t s ) .
■ Paten ts have been fi l ed f o r r e s in s teps i n s tage 1 and a l l o f S tage 2 o f Fr acVap Pr ocess .
.
Status of WFV
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■ B u i l d a 3 5 G P M ( 1 / 1 0 t h o f M o b i l e P l a n t c a p a c i t y ) Wo r k i n g P r o t o t y p e ( f r o m A p r i l u n t i l M a y o f 2 0 1 6 ) i n a w a r e h o u s e ;
■ C h a r g e c l i e n t s C d n $ 1 0 0 k f o r 3 0 - d a y d e m o n s t r a t i o n o f F r a c Va p ’ s t r e a t m e n t o f fl o w b a c k u s i n g c l i e n t s ’ w a s t e w a t e r ;
■ B u i l d a n d c o m m i s s i o n M o b i l e P l a n t ( f r o m J u l y u n t i l S e p t e m b e r, 2 0 1 6 ) e a r n i n g C d n $ 2 5 7 K / m o n t h ( a p p r o x ) ;
■ B u i l d s e c o n d Wo r k i n g P r o t o t y p e ( f r o m N o v e m b e r u n t i l D e c e m b e r o f 2 0 1 6 f r o i n d u s t r i a l w a t e r t r e a t m e n t d e m o n s t r a t i o n s ; a n d
■ R e c o v e r y o f i n v e s t m e n t c a p i t a l b y M a r c h o f 2 0 1 7 .
Commercial Plan
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Warehouse Prototype Mobile Plant
Treats 35 GPM (0.132 m3/minute);
Water is heated to temperature encountered in fracking operation;
Clients are charged Cdn$ 100K for a 30-day 24-hour demonstration of FracVap system;
Second Prototype shares control room with first;
Operating staff of first plant run the second prototype; and
Second prototype is used to treat industrial water sources.
Treats 350 GPM (1.32 m3/minute);
Client pays for all chemical reagents and utilities;
Oil is returned to the client without charge;
Client is charged Cdn 8.50/m3 for treatment of flow back plus approximately Cdn$ 0.83/m3 for reagents after subtraction for recovered oil;
EBITDA is Cdn$ 4.67/m3; and EBITDA is Cdn$ 357,597/month.
WFV’s Business Model: Terms, Conditions & Assumptions
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Projected First Year Financials (April 2016 – April 2017
Financial Item2016 2017 TOTALS
(Cdn$)Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb MarINVESTMENT Warehouse Prototype Capital ($120,1
75)($120,17
5) ($120,175)
($120,175)
Working Capital ($80,000)
($252,000) ($80,000
)($80,000
)
Sub-Total ($200,175)
($372,175) $0 $0 $0 $0 $0 ($200,17
5)($372,17
5) $0 $0 $0 Mobile FracVap Plant Capital
($396,262)
($396,262)
($396,262)
Working Capital ($104,000)
($104,000)
($104,000)
Sub-Total ($500,262)
($500,262)
($500,262)
Total Capital Investment
($200,175)
($372,175) $0 ($500,26
2)($500,26
2)($500,26
2) $0 ($200,175)
($372,175) $0 $0 ($2,645,487
)REVENUE Working Prototype $100,00
0$100,00
0$100,00
0 $100,000$100,000$100,000$100,000$200,000 $200,000 $200,000 Mobile FracVap Plant $257,597$257,597$257,597$257,597 $257,597 $257,597
Total Revenue $0 $0 $100,000
$100,000
$100,000
$100,000
$357,597
$357,597
$357,597
$457,597
$457,597
$457,597
$2,845,581
EBITDA (Cdn$) ($200,175)
($372,175)
$100,000
($400,262)
($400,262)
($400,262)
$357,597
$157,422
($14,578)
$457,597
$457,597
$457,597 $200,094
1st Warehouse Prototype
Mobile Plant
2nd Warehouse Prototype Recovery of
capital in 12 months
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OPEX Cdn$/year Cdn$/day Cdn$/m3Service Charge Paid by Client Revenue for WFV (Cdn$/m3)
Cdn/m3 % Cdn$/m3 %Operators (4) $ 180,000 $ 493.15 $ 0.26 Not Applicable -$0.26 Supervisors (4) $ 180,000 $ 493.15 $ 0.26 Not Applicable -$0.26 Management $ 905,000 $ 2,479.45 $ 1.30 Not Applicable -$1.30 Other (contracted) $ 150,000 $ 410.96 $ 0.22 Not Applicable -$0.22 WFV's Plant Consumables
Make-Up Energy $ 438,000 $ 1,200.00 $ 0.63 -$0.63 7% Not Applicable Carbon $ 50,000 $ 136.99 $ 0.07 -$0.07 1% Not Applicable
Resin $ 50,000 $ 136.99 $ 0.07 -$0.07 1% Not Applicable Cao $ 50,000 $ 136.99 $ 0.07 -$0.07 1% Not Applicable
Na2CO3 $ 50,000 $ 136.99 $ 0.07 -$0.07 1% Not Applicable Refrigerant (if necessary) $ 50,000 $ 136.99 $ 0.07 -$0.07 1% Not Applicable
WFV's Non-Labor-based OPEX Not Applicable -$2.03 -44%WFV's Labor-based OPEX Not Applicable -$1.80 -39%
OPEX TOTAL (Cdn$) $ 2,103,000 $ 5,761.64 $ 15.79 -$0.99 -$3.83
Service charge (WFV) $ 8.50 -$8.50 91% $ 8.50 182%
Recovery of Crude Oil* $ 300.000 $ 0.16 -2%
TOTAL (Cdn$) -$9.33 100% $4.67 100%
Back Flow Treatment Rate
* Assuming a flow back treatment rate of
1.325 m3/minute
1908 m3/day
Crude Oil Recovered from Flow Back
** Assuming a crude oil recovery rate of
10.0 bbl/day $ 30.00 Cdn$/bbl
Unit Cost & Revenue Estimates
* Estimated from batch test results
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Endorsements
Company Contact Position StatusChevron Rudy Tamayo Water Engineer
Husky Roy Guan
ExxonMobil Mark Mcouat Working Prototype
MATRRIX Robert Van Bostelen VP, Operations
Culligan Chris Larson, Technical Sales
XTO Energy Canada Darrell McOuat Water
Management JJ Crew Collaboration
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Letter of Support: XTO Energy Canada
Subject: Western Frac VapFrom: "Mcouat, Darrell /C" <[email protected]>Date: Mon, May 04, 2015 11:22 amTo: "[email protected]" <[email protected]>Cc: "Taylor, Jamie A" <[email protected]>, "Bruce,Dean F" <[email protected]>Spencer , As per our conversation, XTO Energy Canada has expressed interest in the water conversion process that Western Frac Vap has introduced to us , your ability to covert flow back frac fluid to meet the AER “Test and Release” criteria. This would allow XTO to store the converted flow back water in larger and more economical storage containment and reuse this fluid for additional fracs.
XTO has offered Western Frac Vap the opportunity to set up their equipment on a couple of XTO’s locations to execute a pilot with their mobile equipment . If this technology meets the expectations of the Producer there would be a potential for a long term relationship with Western Frac Vap.Thanks and look forward to working with you in the future Darrell McOuat Water Management XTO Energy Canada Suite 400321-6th Ave SWOffice 403.766.1057Cell 587.439.4887