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1 CURRICULUM FOR THE MODULE OF Basic Turner Module-I (For Newly Designed Apprenticeship Course) UNDER SKILL DEVELOPMENT INITIATIVE (SDI) SCHEME Based on MODULAR EMPLOYABLE SKILLS (MES) GOVERNMENT OF INDIA MINISTRY OF SKILL DEVELOPMENT AND ENTREPRENEURSHIP DIRECTORATE GENERAL OF TRAINING

Transcript of (For Newly Designed Apprenticeship Course) - …For Newly Designed Apprenticeship Course) ... Lathe...

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1

CURRICULUM

FOR THE MODULE OF

Basic Turner Module-I (For Newly Designed Apprenticeship Course)

UNDER

SKILL DEVELOPMENT INITIATIVE (SDI) SCHEME

Based on

MODULAR EMPLOYABLE SKILLS (MES)

GOVERNMENT OF INDIA

MINISTRY OF SKILL DEVELOPMENT AND ENTREPRENEURSHIP DIRECTORATE GENERAL OF TRAINING

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PREFACE

1. The Basic Training under Block – I & Block - II are designated as module – I &

module – II respectively.

2. The basic Modules (module – I & module – II) of the designated trades have

been developed to fulfill the requirement of Basic Training under

Apprenticeship Training.

3. Basic Module – I is of 03 months duration and after successful completion of

the module, the trainee will be eligible for On Job Training of duration 09

months in industries to complete Block – I of Apprenticeship Training.

4. Basic Module – II is also of 03 months duration and candidate will be eligible to

join the module – II only after successful completion of (03+09 months)

training duration of Block – I.

5. The sequence of training should be such that Basic Module – II should be taken

up after completion of Basic Module – I & 09 months of On Job Training for

better understanding.

6. The courses are designed especially for Apprenticeship Training and NSQF

compliance certificate in the specific trade will be issued only after successful

completion of Basic Module – I & II and On Job Training of both the blocks.

7. Assessment of Basic module will be conducted as per the pattern of MES

modules in practice. Separate certificate will be issued for each module after

successful completion of course & clearing the assessment. Rebate of 03

months duration of Apprenticeship training period will be provided against each

module for the period of basic training.

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CONTENTS

Sl.

No. Topics Page No.

1. General Information and Course Structure 3

2. Syllabus of Professional Skills &Professional Knowledge 5

3. Detail Syllabus of Core Skill 9

4. Syllabus of Employability Skills 12

5. List of Trade Committee Members 14

6. Infrastructure for Professional Skill 15

7. Infrastructure for Core & Employability Skill 18

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1. GENERAL INFORMATION AND COURSE STRUCTURE

1 Name of the Module : Basic Turner Module-I

2 MES Code No. : MAN 103

3 Duration of Modular Training: 520 hrs.

4 Entry Qualification : Passed 10th

Class with Science and

Mathematics under10+2 system of

Education or its equivalent

5 Trainees per unit : 16

6 Power Norms : 18.5 KW for Workshop

7 Space Norms : 110 Sq.m.

8 Examination : The assessment will be held on

completion of module.

9 Instructor Qualification :

A) For trade :

i) Degree/Diploma in Mechanical Engg. from recognized university/Board

with one/two year post qualification experience respectively in the relevant

field.

OR

ii) NTC/NAC in the trade of Turner with three year post qualification

experience in the relevant field.

Preference will be given to a candidate with Craft Instructor Certificate (CIC)

B) For Engineering Drawing and WSC :

Degree/Diploma in Mechanical Engg. from recognized university/Board

with one/two year post qualification experience respectively in the relevant

field.

C) For Employability skills :

i) MBA/BBA with two years experience or graduate in sociology/social

welfare/Economics with two years experience and trained in Employability skill

from DGET Institute.

And

Must have studied in English/Communication Skill and Basic Computer at 12th

/diploma level

OR

ii) Existing Social Study Instructor duly trained in Employability Skill from

DGET Institute.

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10. Tools, Equipments & Machinery required : - As per Annexure – I

11. Distribution of training on Hourly basis:

Sl. No.

Broad components to be covered Duration (in Hrs)

1 Syllabus of Professional Skills &Professional Knowledge 415

2 SYLLABUS of CORE SKILL 50

3 Syllabus of EMPLOYABILITY SKILLS 55

Total 520

12. Terminal Competency: - After completion of the module the candidate will

be eligible for On Job Training under newly designed Apprenticeship Training

of Turner trade.

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2. Syllabus of Professional Skills &Professional Knowledge

FOR THE MODULE OF BASIC TURNER MODULE-I (Module Code No. P N M ---------)

Week

No. Professional Skills Professional Knowledge

1. Demonstration to:

Safety equipments and their uses.

First Aid Box.

Personal Protective Equipments (PPEs).

Safety signs.

Operation of Electrical mains.

Preventive measures for electrical Accidents &

steps to be taken in such accidents.

Use of Fire extinguishers.

Disposal procedure of waste materials like cotton

waste, metal chips/burrs etc.

Use of basic Hand tools e.g. Pliers, Spanners,

hammers, etc. & Measuring tools e.g. Steel Rule,

Calipers, etc.

Wire bending exercises to the given shape and

dimensions.

Marking out lines with Prick punch & Centre Punch.

Gripping in vice jaws.

Hack Sawing to given dimensions by Hand – De

burring

Use of Pedestal Grinder.

Use of scale and outside calipers for measurement.

Importance of trade training.

Safety and General precautions observed

in the industry/shop floor and Training

Centre.

All necessary guidance to be provided to

the new comers to become familiar with

the working of Basic Training Centre

system including stores procedures.

Introduction of First Aid, Health & Safety.

Response to emergencies e g. power

failure, fire, and system failure.

Housekeeping as per 5 S Principles.

Electrical Hazards & their avoidance.

Types , Classification & Use of -

Hammer, Prick Punch & Centre Punch,

Scriber & Scribing block, Steel rule,

Calipers, Vice,

2

Chipping.

Chisel Grinding.

Filing practice on plain surfaces.

Filing practice at Right angle.

Use of Try square.

Hack Sawing to given dimensions by Power Hack

saw.

Marking Practice (Including on Round jobs).

Use of Scriber & Scribing block.

Drilling operation on Drilling Machine.

Threading with the help of Taps (Hand).

Threading with the help Dies(Hand).

Types , Classification & Use of –

Chisel, Files, Try square, V– block,

Surface plate.

Hacksaw & Hacksaw blades, Power

Hacksaw.

Vernier Caliper – Parts, Principles, Least

Count and Reading

Drill machine- different types, Parts.

Drilling machine operations

Material & Nomenclature of Drills &

Taps, sleeves, Drill chuck.

Calculation involved to find Out drill

size (Metric and Inch) w.r.t. tap size.

Vernier Height Gauge.

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3

Lathe parts and functions, Lubrication points, Lever

positions, Starting/Stopping and safety stoppers.

Cleaning of Lathe.

Preventive maintenance of lathe- Demonstration of

different Check points.

Dismounting & mounting of 3- jaw chuck, 4-jaw

chuck.

Job holding and Truing of job in 3-jaw and 4-jaw

chuck.

Turning of round stock on 3-jaw chuck.

Grinding of Centre Punch, Drill bits, single point

cutting tool RH, side knife tools and parting off tool.

Facing operation to correct length.

Center drilling operation.

Truing & turning on 4-jaw chuck.

Measurement with Scale, Outside Caliper, Vernier

caliper.

Lathe – Types, Different parts & their

Functions, Drivers, Head stock, 3-Jaw &

4-jaw chuck,

Combination Set, Bevel Protractor and

Vernier Bevel Protractor – Uses and

reading.

Lathe Cutting Tools- Material, Types,

Shapes and different angles ( clearances and

rake),

Digital vernier caliper.

Micrometer – Types, Parts, Least Count and

Reading. Error & how to avoid them.

Types of grinding wheel and dressers used

in pedestal grinders.

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Parallel Turning.

Step Turning.

Under Cutting, Grooving and Parting off.

Step Turning practice within +/- O.5 mm

with SQ. shoulder.

Measurement with vernier caliper & Outside

micrometer.

Knurling practice in lathe (Diamond, straight,

helical & square).

Different methods of truing.

Cutting speed, feed and depth of cut.

Calculation of speed & feed.

Factors affecting in deciding speed, feed

and depth of Cut.

Combination drill- appropriate selection of

size from chart of combination drill.

Digital micrometer.

Coolant-types, necessity,

Knurling- necessity, types, grade,

cutting speed for knurling.

5 Drilling on Lathe-step drilling, Reaming

Drill grinding practice.

Boring practice-Plain & step, internal recessing.

Boring and stepped boring (within +/- O.O5 mm).

Reaming in lathe using solid and adjustable reamer.

Measurement with scale and inside caliper.

Measurement with inside micrometer

Counter sinking and Counter boring.

Reamers-types and uses.

Lathe accessories - Types, Construction and

uses.

Lathe mandrel- different types and their

uses.

Marking table-Construction and function.

Angle plate- Construction and function.

Eccentricity checking.

Concept of feed and recommended feed

rate in drilling.

Calculation of spindle speed using formula.

Inside micrometer – Construction, Use etc.

Coolant and Cutting Fluid – properties of

Ideal fluid, selection of coolant for

different material.

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6. External and Internal taper turning by compound slide

Swiveling method

External and Internal taper turning by taper turning

attachment.

Blue matching.

Checking of angles with angle gauge / bevel

protractor.

Checking alignment of lathe centers.

Mounting job in between centers.

Turning practice-between centers on mandrel (Gear

blanks).

Testing of accuracy of alignment.

Procedure of checking accuracy of lathe.

Taper – different methods of expressing

tapers, different standard tapers.

Different methods of taper turning,

important dimensions of taper and related

calculation.

Head stocks with different drives and back

gear arrangements.

Lathe centers-types and their uses.

Lathe carrier-function, types & uses.

7 Taper turning by swiveling tail stock method.

Use of sine bar & slip gauges.

Morse taper- different number.

Use ring gauge / suitable MT sleeve.

Internal taper turning by taper turning attachment /

cross slide.

Taper matching exercise (application of Prussian

blue, Plug gauge)

Sine bar.

Slip Gauges- uses and selection.

Checking of taper with sin bar and roller-

calculation involved

Driving plate, Face plate, Fixed &

Traveling steadies- construction and use.

8 Use of Faceplate, Driving Plate.

Eccentric marking practice.

Eccentric turning.

Use of Vernier height Gauge and V-block.

Practice square block turning using 4-jaw

chuck.

Templates-its function and construction.

Methods of Eccentric turning.

Mechanism in lathe – Half Nut Mechanism,

Apron Mechanism, Nut & Gear box

Mechanism

Jig and fixture.

Chip breaker on tool-purpose and type

Effect of Centre height of tool – on

Tool angle, On job and on machine.

9 Turning and boring practice on CI and cast steel.

Soft jaw boring.

Trepanning operation.

Preventive maintenance and Preventive

maintenance schedule.

10 Screw thread cutting (B.S.W) external R/H &

L/H, threading tool Grinding,

Checking of thread by using thread gauge.

Screw thread cutting (B.S.W) internal R/H &

L/H, checking of thread by using thread gauge

Fitting of male & female threaded components

(BSW)

Screw thread-definition, purpose & its

different elements.

Fundamentals of thread cutting on lathe.

Different types of screw thread- their forms

and elements. Application of each type of

thread. Gear train. Chain gear formula

calculation.

Different methods of forming threads.

Calculation involved in finding core dia.,

gear train (simple gearing) calculation.

Calculations involving driver-driven, lead

screw pitch and thread to be cut.

Thread chasing dial function, construction

and use.

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11 Screw thread cutting ( External ) metric & threading

tool grinding

Screw thread (Internal) metric & threading tool

Grinding

Fitting of male and female thread components

(Metric)

Calculation involving pitch related to ISO

profile.

Conventional chart for different profiles,

metric, B.A., Whitworth, pipe etc.

Calculation involving gear ratios and

gearing (Simple & compound gearing)

12. Tool grinding for Square thread with the concept of

leading and trailing angle (External & Internal),

Square threading (External & Internal) practice

Fitting of external and internal square threaded

components.

Turning at high speed using tungsten carbide

tools including throw-away tips.

Lubricant-function, types. Frequency of

Lubrication. Methods of lubrication.

13. Revision

Assessment/Examination

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3. DETAIL SYLLABUS OF CORE SKILL

Topic

No.

a) Engineering Drawing Duration

(in hours)

b) Workshop Science &

Calculation

Duration

(in hours)

30 20

1 Engineering Drawing:

Introduction and its importance

- Viewing of engineering drawing

sheets.

- Method of Folding of printed

Drawing Sheet as per BIS

SP:46-2003

Unit: Systems of unit- FPS, CGS,

MKS/SI unit, unit of length,

Mass and time, Conversion of

units

2 Drawing Instruments : their uses

Drawing board, T-Square, Drafter

(Drafting M/c), Set Squares,

Protractor, Drawing Instrument Box

(Compass, Dividers, Scale, Diagonal

Scales etc.), Pencils of different

Grades, Drawing pins / Clips.

Fractions: Fractions, Decimal

fraction, Addition, Subtraction,

Multiplication and Division of

Fractions and Decimals,

conversion of Fraction to Decimal

and vice versa. Simple problems

using Calculator.

3 Lines :

- Definition, types and applications

in Drawing as per BIS SP:46-

2003

- Classification of lines (Hidden,

centre, construction, Extension,

Dimension, Section)

- Drawing lines of given length

(Straight, curved)

- Drawing of parallel lines,

perpendicular line

Methods of Division of line segment

Properties of Material :

properties -Physical &

Mechanical, Types –Ferrous &

Non-Ferrous, difference between

Ferrous and Non-Ferrous metals,

introduction of Iron, Cast Iron,

Wrought Iron, Steel, difference

between Iron and Steel, Alloy

steel, carbon steel, stainless steel,

Non-Ferrous Alloys.

4 Drawing of Geometrical Figures:

Drawing practice on:

- Angle: Measurement and its

types, method of bisecting.

- Triangle -different types

- Rectangle, Square, Rhombus,

Parallelogram.

- Circle and its elements.

Average : Problems of Average.

Ratio &Proportion : Simple

calculation on related problems.

Mass, Weight and Density:

Mass, Unit of Mass, Weight,

difference between mass and

weight, Density, unit of density.

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5 Dimensioning:

- Definition, types and methods

of dimensioning (functional,

non-functional and auxiliary)

- Types of arrowhead

- Leader Line with text

6 Free hand drawing of

- Lines, polygons, ellipse, etc.

- geometrical figures and blocks

with dimension

- Transferring measurement from

the given object to the free hand

sketches.

7 Method of presentation of

Engineering Drawing

- Pictorial View

- Orthogonal View

- Isometric view

Percentage: Introduction, Simple

calculation. Changing percentage

to decimal and fraction and vice-

versa.

8 Symbolic Representation (as per BIS

SP:46-2003) of :

- Fastener (Rivets, Bolts and Nuts)

- Bars and profile sections

- Weld, brazed and soldered joints.

- Electrical and electronics element

- Piping joints and fittings

- Forces definition.

- Definition and example of

compressive, tensile, shear forces,

axial and tangential forces. Stress, strain, ultimate strength,

factor of safety for MS. Speed and Velocity: Rest and

motion, speed, velocity,

difference between speed and

velocity, acceleration, retardation.

9 Dimensioning practice:

- Position of dimensioning

(unidirectional, aligned,

oblique as per BIS SP:46-

2003)

- Symbols preceding the value

of dimension and dimensional

tolerance.

Mensuration: Area and perimeter

of square, rectangle,

parallelogram, triangle, circle,

semi circle.

Volume of solids – cube, cuboids,

cylinder and Sphere.

Surface area of solids – cube,

cuboids, cylinder and Sphere.

- Area of cut-out regular surfaces:

circle and segment and sector of

circle.

- Volume of cut-out solids: hollow

cylinders, frustum of cone, block

section.

- Volume of simple solid blocks.

10 Construction of Geometrical

Drawing Figures:

- Polygons and their values of

included angles.

Algebra : Addition, Subtraction,

Multiplication, Division,

Algebraic formula, Linear

equations (with two variables).

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Conic Sections (Ellipse) - Circular Motion: Relation

between circular motion and

Linear motion, Centrifugal force,

Centripetal force.

11 Projections:

- Concept of axes plane and

quadrant.

- Orthographic projections

- Method of first angle and third

angle projections (definition and

difference)

- Symbol of 1st angle and 3

rd angle

projection as per IS specification.

Drawing of Orthographic projection

from isometric/3D view of blocks

Work, Power and Energy: work,

unit of work, power, unit of

power, Horse power, mechanical

efficiency, energy, use of energy,

potential and kinetic energy,

examples of potential energy and

kinetic energy.

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4. SYLLABUS OF EMPLOYABILITY SKILLS

Topic

No.

Topic Duration

(in hours)

English Literacy 20

1 Pronunciation :

Accentuation (mode of pronunciation) on simple words, Diction (use of word and

speech)

2 Functional Grammar :

Transformation of sentences, Voice change, Change of tense, Spellings.

3 Reading :

Reading and understanding simple sentences about self, work and environment

4 Writing :

Construction of simple sentences Writing simple English

5 Speaking / Spoken English :

Speaking with preparation on self, on family, on friends/ classmates, on know,

picture reading gain confidence through role-playing and discussions on current

happening job description, asking about someone's job habitual actions. Cardinal

(fundamental) numbers ordinal numbers. Taking messages, passing messages on and

filling in message forms Greeting and introductions office hospitality, Resumes or

curriculum vita essential parts, letters of application reference to previous

communication.

I.T. Literacy 20

1 Basics of Computer :

Introduction, Computer and its applications, Hardware and peripherals, Switching

on-Starting and shutting down of computer.

2 Computer Operating System :

Basics of Operating System, WINDOWS, The user interface of Windows OS,

Create, Copy, Move and delete Files and Folders, Use of External memory like pen

drive, CD, DVD etc, Use of Common applications.

3 Word processing and Worksheet :

Basic operating of Word Processing, Creating, opening and closing Documents, use

of shortcuts, Creating and Editing of Text, Formatting the Text, Insertion & creation

of Tables. Printing document. Basics of Excel worksheet, understanding basic commands, creating simple

worksheets, understanding sample worksheets, use of simple formulas and functions,

Printing of simple excel sheets

4 Computer Networking and INTERNET :

Basic of computer Networks (using real life examples), Definitions of Local Area

Network (LAN), Wide Area Network (WAN), Internet, Concept of Internet (Network

of Networks),

Meaning of World Wide Web (WWW), Web Browser, Web Site, Web page and

Search Engines. Accessing the Internet using Web Browser, Downloading and

Printing Web Pages, Opening an email account and use of email. Social media sites

and its implication. Information Security and antivirus tools, Do's and Don'ts in

Information Security, Awareness of IT - ACT, types of cyber crimes.

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Communication Skill 15

1 Introduction to Communication Skills :

Communication and its importance

Principles of Effective communication

Types of communication - verbal, non verbal, written, email, talking on phone. Non verbal communication -characteristics, components-Para-language Body - language

Barriers to communication and dealing with barriers.

Handling nervousness/ discomfort.

2 Listening Skills :

Listening-hearing and listening, effective listening, barriers to effective listening

guidelines for effective listening.

Triple- A Listening - Attitude, Attention & Adjustment.

Active Listening Skills.

3 Motivational Training :

Characteristics Essential to Achieving Success

The Power of Positive Attitude

Self awareness

Importance of Commitment

Ethics and Values

Ways to Motivate Oneself

Personal Goal setting and Employability Planning.

4 Facing Interviews :

Manners, Etiquettes, Dress code for an interview

Do's & Don'ts for an interview

5 Behavioral Skills :

Problem Solving

Confidence Building

Attitude

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5. LIST OF TRADE COMMITTEE MEMBERS

Sl.

No.

Name & Designation

Sh/Mr./Ms.

Organization Expert Group

Designation

1. Jayant Krishnan, Principal

Consultant

TATA Consultancy Services Ltd.,

Lucknow

Chairman

2. T.C.Saravanabava, DDG(AT) MSDE, New Delhi Member

3. Mrs. Sandhya Salwan,

Director (AT)

MSDE, New Delhi Member

4. Narinder Kumar, Works Manager Rail Coach Factory, Kapurthala Member

5. Satish Babu.V, Group Leader Toyota Kirloskar Motor Pvt. Ltd.,

Bangalore

Industry expert

6. Anandaram, Ex – JGM,

R & D Centre

HMT Ltd. , Bangalore Industry expert

7. P.Dinesh, Manager Sands Precision (P) Ltd.,

Bangalore

Industry expert

8. Abdul Goffer, Manager HMT Machine Tools Ltd.,

Bangalore

Industry expert

9. G. Seetharamu, Manager

(Training)

BOSCH Ltd., Bangalore Industry expert

10. Kashinath,

Lead Advisor, Tech Centre

Micromatic Machine Tools,

Bangalore

Industry expert

11. Sathya Shankar. B.P., Director CSTARI, Kolkata Addl. Member

12. M. Thamizharasan, Jt. Director of

Training

CSTARI, Kolkata Addl. Member

13. Nirmalya Nath

Asstt. Director (Trg.)

CSTARI, Kolkata Addl. Member

14. R. N. Manna, Training Officer CSTARI, Kolkata Member

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Annexure - I

MODULE: Basic Turner Module –I

INFRASTRUCTURE FOR PROFESIONAL SKILL

LIST OF TOOLS & EQUIPMENTS FOR 16 TRAINEES

A : TRAINEES TOOL KIT:-

B : TOOLS INSTRUMENTS AND GENERAL SHOP OUTFITS

Sl. No. Name of the items Quantity

(Indicative)

11. Surface plate 45 X 45 cm CI/Granite 0l no.

12. Work bench 240 X 120 X 90 cm 01 no.

13. Marking table 91 X 91 X 122 cm 01 No.

14. Bench vice 12 cm jaws 04 nos.

15. V-Block with clamp 7 cm and 15 cm 02 pair

16. Chisel cold 19 mm flat 02 nos.

17. Hacksaw Frame Fixed 30 cm 04 nos.

18. File flat rough 20 cm 05 nos.

19. File flat 2nd cut 25 cm 05 nos.

20. File flat smooth 25 cm 05 nos.

21. Knurling tool revolving head (Rough, med, fine) diamond

and Straight

02 Sets

22. Combination set 30 cm blade 02 Nos.

23. Caliper transfer inside l50mm 02 nos.

24. Micrometer Outside 0 to l inch Reading 0.0001 inch 02 set

25. Micrometer Outside 0 to 25 mm Reading 0.01 mm 02 sets

26. Micrometer Outside above 25mm 02 sets

27. Angle Gauge for tool grinding 04 Nos

Sl. No. Name of the items Quantity

(Indicative)

1. Caliper out side (15 cm spring) 05 nos.

2. Caliper inside (15 cm spring) 05 nos.

3. Caliper odd-leg 15 cm 05 nos.

4. Steel Rule l50 mm & 300 mm 05 nos.

5. Scriber 15 cm 05 nos.

6. Hammer ball peen 0.45 kg with handle 05 nos. 7. Centre punch 10 cm 05 nos.

8. Prick punch 10 cm 05 nos.

9. Divider (15 cm spring) 05 nos.

10. Safety goggles clear glass (Good quality) 05 nos.

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28. Micrometer Inside 25-50 mm with extension rods 02 sets

29. Vernier Caliper with metric & inch scale 15 cm 05 nos.

30. Vernier Bevel Protractor 15 cm 02 nos.

31. Vernier Micrometer 0 - 25 mm o/s LC 0.001mm 02 nos.

32. Feeler Gauge l00 mm blade metric set 02 sets

33. Radius Gauge l to 7 mm 02 Sets

34. Radius Gauge 7.5 to l5 mm 02 Sets

35. Centre Gauge com. 60°, 55° and 29° 02 sets

36. Screw Pitch Gauge Whitworth & Metric each 02 sets

37. Drill Angle Gauge 02 sets

38. Dial Test Indicator 0.01 mm with magnetic base 02 sets

39. Vernier Height Gauge 30 cm 01 set

40. Try Square 15 cm blade 04 nos.

41. Magnifying Glass 02 nos.

42. Plain Ring and Plug Gauge 02 set each

43. Wheel Dresser Huntingon-type with star cutter 01 no.

44. Wheel Dresser Diamond 02 Nos.

45. Screw Driver 15 cm 02 nos.

46. Spanners Double Ended 6-26 mm set of 10 pcs. 02 sets

47. Adjustable Spanner 15 cm 02 nos.

48. Morse Taper Plug & Ring Gauge no. 0 to 7 MT 01 set

49. Sin Bar with centers 10 cm 01 no

50. Slip Gauge metric set (Workshop grade) 01 set

51. Morse Taper Sleeves 1-2, 2-3, 3-4 01 set

52. Taps & Dies 3-18 mm set of 10 02 nos.

53. Reamer machine straight flute 9, 12 and 18 mm 01 set

54. Reamer Adjustable 01 set.

55. Tool Holder RH, LH & straight for 6, 8 and 10 mm square

tool bit 02 sets.

56. Parting Tool Holder with H.S.S. blade 05 nos.

57. Tool Bits 6 mm, 8mm and 10 mm 05 nos.each

58. Boring Tool holder 04 nos.

59. Dog Carrier 5cm and 10 cm 04 nos each

60. Angle Plate with slots 10 X 20 cm 02 nos.

61. Combination Drill 01 set

62. Revolving Center ( to suit Lathe tailstock ) 04 nos

63. Tool Cemented carbide 0l no.

64. Thread Plug Gauge 01 set

65. Thread Ring Gauge 01 no.

66. Gauge Drill Grinding 01 no

67. Magnetic Chuck 01 set

68. Lathe Mandrels (Diff. Types) 0l set.

69. Fire Extinguisher and buckets 02 nos.each

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18

C : GENERAL MACHINERY INSTALLATIONS:-

Sl.

No.

Name & Description of Machines Quantity

(Indicative)

0l. Lathe S.S. & S.C. ( All geared head stock ) with

minimum specifications:

Machine to be motorized and supplied with coolant

installation, 4-jaw Independent chuck, 3-jaw self-

centering chuck, fixed steady, traveling steady, face plate,

driving plate, 4-way tool post, quick change gear box for

Metric or British threads, live and dead centers with taper

attachments.

5 Nos.

(Out of 5 lathes one

should be High

Speed.)

02. Lathe Gap bed S.S & S.C.(all geared type). 1 No.

03. Lathe tool room S.S. & S.C. (all geared type) 1 No.

04. Grinding machine pedestal 1 No.

05. Drill machine pillar type sensitive 0-20 mm cap with swivel

table motorized

1 No.

06. Power saw machine 1 No.

07. Computer system having minimum configuration : Quad core

Intel / Core 13, 2 GB RAM, 10 GB space, Display 1024 X

768 VGA with open GL, Windows OS 7 or higher

16 nos.

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19

INFRASTRUCTURE FOR CORE & EMPLOYABILITY SKILL

1) Space Norms : 45 Sq. m.(For Engineering Drawing)

2) Infrastructure:

A : TRAINEES TOOL KIT:-

B : FURNITURE REQUIRED

Sl.

No. Name of the items

Quantity

(indicative)

1 Drawing Board 16 nos.

2 Models : Solid & cut section as required

3 Drawing Table for trainees as required

4 Stool for trainees as required

5 Cupboard (big) 01 no.

6 White Board (size: 8ft. x 4ft.) 01 no.

7 Trainer’s Table 01 no.

8 Trainer’s Chair 01 no.

Sl.

No. Name of the items

Quantity

(indicative)

1. Draughtsman drawing instrument box 16 sets

2. Set square celluloid 45⁰ (250 X 1.5 mm) 16 sets

3. Set square celluloid 30⁰-60⁰ (250 X 1.5 mm) 16 sets

4. Mini drafter 16 sets

5. Drawing board (700mm x500 mm) IS: 1444 16 sets