folder Cogsdill Layout 1 30.04.2012 10:43 Seite 4 ZX TM … Heads.pdf · Cogsdill’sVersatile ZX...
5
ZX TM COGSDILL Contouring Head System. Cogsdill’s Versatile ZX Contouring Heads provide the ultimate solution in terms of productivity, flexibility, and accuracy for the machining of complex precision components that require multiple operations. The system can perform a variety of internal and external precision machining operations on horizontal boring mills in one simple set-up, including: Boring • Facing • Over-Turning • Contouring • Taper boring Grooving • Spotfacing • Chamfering • Threading
Transcript of folder Cogsdill Layout 1 30.04.2012 10:43 Seite 4 ZX TM … Heads.pdf · Cogsdill’sVersatile ZX...
FOR ADDITIONAL INFORMATION
Cogsdill-Nuneaton Ltd.Tenlons Road
Nuneaton, England CVIO 7HR
Tel. +44 (0) 2476 38 37 92Fax +44 (0) 2476 34 44 33
Email [email protected] www.zx-tools.com
Cogsdill Tool Products, INC.P.O. Box 7007
Camden, SC USA 29021-7007
Ph. (803) 438-4000Fax (803) 438-5263
Email [email protected] www.cogsdill.com
Cogsdill AustriaTel. +43(0) 6991 300 300 9
Email [email protected] www.cogsdill.at
ZX TMCOGSDILL Contouring HeadSystem.
Industry Standard Top Tooling.
ZXTMcontouring head system features a single cross-slide onto which various adaptors can be fitted, such as KM, Capto,
Square shank, and Cylindrical round shank.
Examples of internal configurations machined using ZXTMcontouring head system.
Part geometries shown below are commonly found in parts such as oil valves and blowout preventers, gearboxes, pump housings,compressors, engine housings, aerospace and power generation components, large castings, and heavy equipment components.
Central Mount ‘KM’ End Mount ‘KM’ CAPTO Central Mount
Central MountOpen Ended Square Shank
Side MountCylindrical Shank
CAPTO Side Mount
CaptoC5 C6
•
•
•
•
•
•
ZX200-TC
ZX300-TC
ZX420-TC
ZX500-TC
ZX700-TC
ZX900-TC
KM toolingKM50 KM63 KM80
•
• •
• •
• •
• •
• •
Cylindrical32 mm
•
Cylindrical40 mm
•
Cylindrical50 mm
•
•
•
•
•
•
Cylindrical60 mm
•
•
•
•
•
Square25 mm
•
•
•
•
Special adaptors not stated above can be supplied upon request.
ZX TMCOGSDILL Contouring HeadSystem.
Cogsdill’s Versatile ZX Contouring H eads provide the ultimate solution in terms of productivity, flexibility, and accuracy for the machining of complex precision components that require multiple operations. The system can perform a variety of internal and external precision machining operationson horizontal boring mills in one simple set-up, including:
Boring • Facing • Over-Turning • Contouring • Taper boringGrooving • Spotfacing • Chamfering • Threading
Cogsdill your first choice inmanufacturing solutions.
Benefits that will increase your productivity.• Perform accurate lathe-type operations
on horizontal boring mills• Maximum application flexibility
– machine diameters, faces, tapers, radii, and profiles
• High material removal rates• High quality for long working life• Extremely rigid and durable design• Backlash-free operation
Desi
gn, S
atz
& Dr
uck:
ww
w.p
rode
sign
.cc
· 141
1699
folder_Cogsdill_Layout 1 30.04.2012 10:43 Seite 4
Cam-Lock adaptor is bolted onto the spindlenose/outer quill of machine.
The Cam-Lock adaptor remains permantly on the machine.
When secured it rotates in conjunction with the spindle andspindle nose.
The machine spindle is extended and the ContouringHead’s shank is engaged into the spindle taper.
The machine spindle retracts to a home position andengages the Cam-Lock studs into the Cam-Lock adaptors in the bonnet.
Manually clamp the Cam-Lock studs effectively locking the Contouring Head onto the machine.
Horizontal Boring Mill with live spindle
Installation: Bonnet to outer spindle Installation: Contouring head to bonnet
HBM ’s with RAM: To accomodate the Contouring Head System to RAM-Type Horizontal Boring Mills without live spindle, a SpecialRotary Coupling can be supplied by Cogsdill.
Other Machine types: The Contouring Head System can be also adapted to different machine tool types like Special PurposeMachines and other large Machining Centers utilising a special Drive Unit that provides the actuation of the internal mechanism.
MACHINE TOOL REQUIREMENTS
The ZXTM system requires the use of a horizontal boring mill with a programmable inner spindle (1) that rotates in unison with theouter spindle (3), or milling sleeve.
In most horizontal boring mills, the live spindle is referred to as the “W” axis.
Diameter control: The controlled inner spindle movement (1) is converted within tool into radial cutter movement (2).
Axial Location: Movement of the machine’s column or table parallel to spindle, controls the axial location of the cutting edge.
bonnet
Camlocs
Machine spindlenose
Mounting BoltsInnerspindle
Inner spindledrive keys
Camloc studengagementbore
Optional internal coolant supply, special work lengths, tool slide strokes, tool body diameters, and other special modifications can be accomodated; contact us for a quotation.
ZX TM
COGSDILL Contouring Head System.
TECHNICAL DATA‘A’‘B’
‘C’ radial traverse‘D’‘E’‘F’‘G’‘H’L1L2L3
KM/Capto AdaptorsL4
Maximum speedStroke ratio
FeedMax. Torque
WeightRepeatibility accuracy
BacklashBoring accuracy
Max. chip removal on 080M46 steel
FacingBoring
Rapid traverseRoughness
TECHNISCHE DATEN‘A’‘B’
‘C’ Verstellweg radial‘D’‘E’‘F’‘G’‘H’
L1 max.L2 max.L3 max.
KM/Capto AdaptersL4 max.
Max. DrehzahlAussteuer Verhältnis
VorschubgeschwindigkeitMax. Drehmoment
GewichtWiederholgenauigkeit
UmkehrspielBohrgenauigkeit
Max. Materialabnahmebei Stahl 080M46
PlandrehenAusdrehen
EilgangRauigkeit
DATOS TÉCNICOS‘A’‘B’
‘C’ carrera radial‘D’‘E’‘F’‘G’‘H’
L1 max.L2 max.L3 max.
Adaptadores Capto-KML4 max.
Max. velocidadRatio desplazamiento
AvanceMax. Momento de torsion
PesoPrecisión repetividad
BacklashPrecisión en mandrinadoCap. max. arranque de viruta en acero 080M46
RefrentadoMandrinado
RápidoRugosidad
DONNÉES TECHNIQUES‘A’‘B’
‘C’ course radiale‘D’‘E’‘F’‘G’‘H’
L1 max.L2 max.L3 max.
KM/Capto AdapteursL4 max.
Vitesse maximaleConversion de mouvement
AvanceCouple maxi
PoidsPrécision de répétabilité
Reaction violentePrécision d’alésage
Sect. max. du copeaudans l’acier 080M46
Surfaçage AlésageRapide
Rugosité
DATI TECNICI‘A’‘B’
‘C’ corsa radiale‘D’‘E’‘F’‘G’‘H’
L1 max.L2 max.L3 max.
Adattori KM/CaptoL4 max.
Massimo N° di giriRapporto corsa Mandrino/Utensile
Avanzamento al giroMax. Momento torcente
PesoPrecisione di ripetibilità
Gioco di RipresaPrecisione in alesatura
Massima asportazione su acciaio 080M46
SfacciaturaAlesaturaRapido
Rugositá
TECHNICKE UDAJE‘A’‘B’
Radiální pojezd ‘C’‘D’‘E’‘F’‘G’‘H’
L1 max.L2 max.L3 max.
Adapter KM/CaptoL4 max.
Max. rychlostPomer zdvihu
PosunMax. točivý moment
VahaOpakovatelnost přesnosti
Zpetny odrazPresnost vrtánímax Rez trisek u ocele 080M46
PlanovaniVysoustruzeniRychli posuv
Drsnost
Cogsdill offers a New and Updated extensive range of proven, rugged, durable and precision manufacturedcontouring heads. We can provide a solution for all your manufacturing requirements, from the simple to the very large and complex. Providing adaptors for industry standard tooling as well, expensive tooling set-upsare eliminated.
Slide movement ZX 420
2
mmmmmmmmmmmmmmmmmmmm
mmRPM
mm/Revda Nm
Kgmmmm
D.O.C./mmD.O.C./mm
M/minRa
ZX20020020038
14,29 x 1Centre
70200307
ø 381210
ø 500
65800
2 to 10,4100107
0,0030–0,025
H7
33
0,41,6
ZX30030030075
14,29 x 263,5127248343
ø 650270
ø 800
102500
1 to 10,4800168
0,0030–0,025
H7
44
0,41,6
ZX420420305102
14,29 x 263,5127248343
ø 770310
ø 980
102350
1 to 10,4800175
0,0030–0,025
H7
44
0,41,6
ZX500500400102
14,29 x 263,5127248343
ø 850310
ø 1060
102300
1 to 10,4800205
0,0030–0,025
H7
66
0,41,6
ZX700700500127
14,29 x 263,5127250370
1120310
ø 1330
102250
1 to 10,4
1000170
0,0030–0,025
H7
66
0,51,6
ZX900900700127
14,29 x 263,5127250370
1500310
ø 1700
102150
1 to 10,4
1000200
0,0030–0,025
H7
66
0,51,6
folder_Cogsdill_Layout 1 30.04.2012 10:40 Seite 1
Cam-Lock adaptor is bolted onto the spindlenose/outer quill of machine.
The Cam-Lock adaptor remains permantly on the machine.
When secured it rotates in conjunction with the spindle andspindle nose.
The machine spindle is extended and the ContouringHead’s shank is engaged into the spindle taper.
The machine spindle retracts to a home position andengages the Cam-Lock studs into the Cam-Lock adaptors in the bonnet.
Manually clamp the Cam-Lock studs effectively locking the Contouring Head onto the machine.
Horizontal Boring Mill with live spindle
Installation: Bonnet to outer spindle Installation: Contouring head to bonnet
HBM ’s with RAM: To accomodate the Contouring Head System to RAM-Type Horizontal Boring Mills without live spindle, a SpecialRotary Coupling can be supplied by Cogsdill.
Other Machine types: The Contouring Head System can be also adapted to different machine tool types like Special PurposeMachines and other large Machining Centers utilising a special Drive Unit that provides the actuation of the internal mechanism.
MACHINE TOOL REQUIREMENTS
The ZXTM system requires the use of a horizontal boring mill with a programmable inner spindle (1) that rotates in unison with theouter spindle (3), or milling sleeve.
In most horizontal boring mills, the live spindle is referred to as the “W” axis.
Diameter control: The controlled inner spindle movement (1) is converted within tool into radial cutter movement (2).
Axial Location: Movement of the machine’s column or table parallel to spindle, controls the axial location of the cutting edge.
bonnet
Camlocs
Machine spindlenose
Mounting BoltsInnerspindle
Inner spindledrive keys
Camloc studengagementbore
Optional internal coolant supply, special work lengths, tool slide strokes, tool body diameters, and other special modifications can be accomodated; contact us for a quotation.
ZX TM
COGSDILL Contouring Head System.
TECHNICAL DATA‘A’‘B’
‘C’ radial traverse‘D’‘E’‘F’‘G’‘H’L1L2L3
KM/Capto AdaptorsL4
Maximum speedStroke ratio
FeedMax. Torque
WeightRepeatibility accuracy
BacklashBoring accuracy
Max. chip removal on 080M46 steel
FacingBoring
Rapid traverseRoughness
TECHNISCHE DATEN‘A’‘B’
‘C’ Verstellweg radial‘D’‘E’‘F’‘G’‘H’
L1 max.L2 max.L3 max.
KM/Capto AdaptersL4 max.
Max. DrehzahlAussteuer Verhältnis
VorschubgeschwindigkeitMax. Drehmoment
GewichtWiederholgenauigkeit
UmkehrspielBohrgenauigkeit
Max. Materialabnahmebei Stahl 080M46
PlandrehenAusdrehen
EilgangRauigkeit
DATOS TÉCNICOS‘A’‘B’
‘C’ carrera radial‘D’‘E’‘F’‘G’‘H’
L1 max.L2 max.L3 max.
Adaptadores Capto-KML4 max.
Max. velocidadRatio desplazamiento
AvanceMax. Momento de torsion
PesoPrecisión repetividad
BacklashPrecisión en mandrinadoCap. max. arranque de viruta en acero 080M46
RefrentadoMandrinado
RápidoRugosidad
DONNÉES TECHNIQUES‘A’‘B’
‘C’ course radiale‘D’‘E’‘F’‘G’‘H’
L1 max.L2 max.L3 max.
KM/Capto AdapteursL4 max.
Vitesse maximaleConversion de mouvement
AvanceCouple maxi
PoidsPrécision de répétabilité
Reaction violentePrécision d’alésage
Sect. max. du copeaudans l’acier 080M46
Surfaçage AlésageRapide
Rugosité
DATI TECNICI‘A’‘B’
‘C’ corsa radiale‘D’‘E’‘F’‘G’‘H’
L1 max.L2 max.L3 max.
Adattori KM/CaptoL4 max.
Massimo N° di giriRapporto corsa Mandrino/Utensile
Avanzamento al giroMax. Momento torcente
PesoPrecisione di ripetibilità
Gioco di RipresaPrecisione in alesatura
Massima asportazione su acciaio 080M46
SfacciaturaAlesaturaRapido
Rugositá
TECHNICKE UDAJE‘A’‘B’
Radiální pojezd ‘C’‘D’‘E’‘F’‘G’‘H’
L1 max.L2 max.L3 max.
Adapter KM/CaptoL4 max.
Max. rychlostPomer zdvihu
PosunMax. točivý moment
VahaOpakovatelnost přesnosti
Zpetny odrazPresnost vrtánímax Rez trisek u ocele 080M46
PlanovaniVysoustruzeniRychli posuv
Drsnost
Cogsdill offers a New and Updated extensive range of proven, rugged, durable and precision manufacturedcontouring heads. We can provide a solution for all your manufacturing requirements, from the simple to the very large and complex. Providing adaptors for industry standard tooling as well, expensive tooling set-upsare eliminated.
Slide movement ZX 420
2
mmmmmmmmmmmmmmmmmmmm
mmRPM
mm/Revda Nm
Kgmmmm
D.O.C./mmD.O.C./mm
M/minRa
ZX20020020038
14,29 x 1Centre
70200307
ø 381210
ø 500
65800
2 to 10,4100107
0,0030–0,025
H7
33
0,41,6
ZX30030030075
14,29 x 263,5127248343
ø 650270
ø 800
102500
1 to 10,4800168
0,0030–0,025
H7
44
0,41,6
ZX420420305102
14,29 x 263,5127248343
ø 770310
ø 980
102350
1 to 10,4800175
0,0030–0,025
H7
44
0,41,6
ZX500500400102
14,29 x 263,5127248343
ø 850310
ø 1060
102300
1 to 10,4800205
0,0030–0,025
H7
66
0,41,6
ZX700700500127
14,29 x 263,51272503701120310
ø 1330
102250
1 to 10,4
1000170
0,0030–0,025
H7
66
0,51,6
ZX900900700127
14,29 x 263,51272503701500310
ø 1700
102150
1 to 10,4
1000200
0,0030–0,025
H7
66
0,51,6
folder_Cogsdill_Layout 1 30.04.2012 10:40 Seite 1
FOR ADDITIONAL INFORMATION
Cogsdill-Nuneaton Ltd.Tenlons Road
Nuneaton, England CVIO 7HR
Tel. +44 (0) 2476 38 37 92Fax +44 (0) 2476 34 44 33
Email [email protected] www.zx-tools.com
Cogsdill Tool Products, INC.P.O. Box 7007
Camden, SC USA 29021-7007
Ph. (803) 438-4000Fax (803) 438-5263
Email [email protected] www.cogsdill.com
Cogsdill AustriaTel. +43(0) 6991 300 300 9
Email [email protected] www.cogsdill.at
ZX TMCOGSDILL Contouring HeadSystem.
Industry Standard Top Tooling.
ZXTMcontouring head system features a single cross-slide onto which various adaptors can be fitted, such as KM, Capto,
Square shank, and Cylindrical round shank.
Examples of internal configurations machined using ZXTMcontouring head system.
Part geometries shown below are commonly found in parts such as oil valves and blowout preventers, gearboxes, pump housings,compressors, engine housings, aerospace and power generation components, large castings, and heavy equipment components.
Central Mount ‘KM’ End Mount ‘KM’ CAPTO Central Mount
Central MountOpen Ended Square Shank
Side MountCylindrical Shank
CAPTO Side Mount
CaptoC5 C6
•
•
•
•
•
•
ZX200-TC
ZX300-TC
ZX420-TC
ZX500-TC
ZX700-TC
ZX900-TC
KM toolingKM50 KM63 KM80
•
• •
• •
• •
• •
• •
Cylindrical32 mm
•
Cylindrical40 mm
•
Cylindrical50 mm
•
•
•
•
•
•
Cylindrical60 mm
•
•
•
•
•
Square25 mm
•
•
•
•
Special adaptors not stated above can be supplied upon request.
ZX TMCOGSDILL Contouring HeadSystem.
Cogsdill’s Versatile ZX Contouring H eads provide the ultimate solution in terms of productivity, flexibility, and accuracy for the machining of complex precision components that require multiple operations. The system can perform a variety of internal and external precision machining operationson horizontal boring mills in one simple set-up, including:
Boring • Facing • Over-Turning • Contouring • Taper boringGrooving • Spotfacing • Chamfering • Threading
Cogsdill your first choice inmanufacturing solutions.
Benefits that will increase your productivity.• Perform accurate lathe-type operations
on horizontal boring mills• Maximum application flexibility
– machine diameters, faces, tapers, radii, and profiles
• High material removal rates• High quality for long working life• Extremely rigid and durable design• Backlash-free operation
Desi
gn, S
atz
& Dr
uck:
ww
w.p
rode
sign
.cc
· 141
1699
folder_Cogsdill_Layout 1 30.04.2012 10:43 Seite 4
FOR ADDITIONAL INFORMATION
Cogsdill-Nuneaton Ltd.Tenlons Road
Nuneaton, England CVIO 7HR
Tel. +44 (0) 2476 38 37 92Fax +44 (0) 2476 34 44 33
Email [email protected] www.zx-tools.com
Cogsdill Tool Products, INC.P.O. Box 7007
Camden, SC USA 29021-7007
Ph. (803) 438-4000Fax (803) 438-5263
Email [email protected] www.cogsdill.com
Cogsdill AustriaTel. +43(0) 6991 300 300 9
Email [email protected] www.cogsdill.at
ZX TMCOGSDILL Contouring HeadSystem.
Industry Standard Top Tooling.
ZXTMcontouring head system features a single cross-slide onto which various adaptors can be fitted, such as KM, Capto,
Square shank, and Cylindrical round shank.
Examples of internal configurations machined using ZXTMcontouring head system.
Part geometries shown below are commonly found in parts such as oil valves and blowout preventers, gearboxes, pump housings,compressors, engine housings, aerospace and power generation components, large castings, and heavy equipment components.
Central Mount ‘KM’ End Mount ‘KM’ CAPTO Central Mount
Central MountOpen Ended Square Shank
Side MountCylindrical Shank
CAPTO Side Mount
CaptoC5 C6
•
•
•
•
•
•
ZX200-TC
ZX300-TC
ZX420-TC
ZX500-TC
ZX700-TC
ZX900-TC
KM toolingKM50 KM63 KM80
•
• •
• •
• •
• •
• •
Cylindrical32 mm
•
Cylindrical40 mm
•
Cylindrical50 mm
•
•
•
•
•
•
Cylindrical60 mm
•
•
•
•
•
Square25 mm
•
•
•
•
Special adaptors not stated above can be supplied upon request.
ZX TMCOGSDILL Contouring HeadSystem.
Cogsdill’s Versatile ZX Contouring H eads provide the ultimate solution in terms of productivity, flexibility, and accuracy for the machining of complex precision components that require multiple operations. The system can perform a variety of internal and external precision machining operationson horizontal boring mills in one simple set-up, including:
Boring • Facing • Over-Turning • Contouring • Taper boringGrooving • Spotfacing • Chamfering • Threading
Cogsdill your first choice inmanufacturing solutions.
Benefits that will increase your productivity.• Perform accurate lathe-type operations
on horizontal boring mills• Maximum application flexibility
– machine diameters, faces, tapers, radii, and profiles
• High material removal rates• High quality for long working life• Extremely rigid and durable design• Backlash-free operation
Desi
gn, S
atz
& Dr
uck:
ww
w.p
rode
sign
.cc
· 141
1699
folder_Cogsdill_Layout 1 30.04.2012 10:43 Seite 4
