FMP10-40 Series Coating Thickness Measuring Instruments€¦ ·  · 2012-09-12FMP10-40 Series...

6
FMP10-40 Series Coating Thickness Measuring Instruments The flexible solution for your measuring applications Coating Thickness Material Testing Microhardness Material Analysis

Transcript of FMP10-40 Series Coating Thickness Measuring Instruments€¦ ·  · 2012-09-12FMP10-40 Series...

Page 1: FMP10-40 Series Coating Thickness Measuring Instruments€¦ ·  · 2012-09-12FMP10-40 Series Coating Thickness Measuring Instruments The flexible solution for your measuring applications

FMP10-40 Series Coating Thickness Measuring Instruments The flexible solution for your measuring applications

Coating Thickness Material TestingMicrohardnessMaterial Analysis

Page 2: FMP10-40 Series Coating Thickness Measuring Instruments€¦ ·  · 2012-09-12FMP10-40 Series Coating Thickness Measuring Instruments The flexible solution for your measuring applications

Instrument Overview

2 FMP10-40 Series Coating Thickness Measuring Instruments

The new generation of our worldwide renowned por-table instruments with plug-in type probes delivers non-destructive, high precision measurements of your coatings.

An instrument selected from our new range of coating thickness measuring instruments, combined with one ofour Smart probes will meet your specific measurements requirements.

The FMP10-40 series is comprised of two model types: The base instrument FMP10-20 and the flexible, user-definable premium class FMP30-40 with up to 100 application settings.

Features•Non-destructive coating thickness measurement according to the magnetic induction method and/ or the eddy current method.•Automaticprobeandbasematerialrecognition.•Largecontrast-richgraphicsdisplayinanewsturdy housing.•Simpleinstrumentoperationandversatileevaluation capabilities.•USB communicationwith a PC, for the FMP30-40 also with a printer.•Innovative probe technology with a large selection for high accuracy and an expanded measurement range.

Magnetic inductionmethod

DELTASCOPE® FMP30

DELTASCOPE® FMP10

DUALSCOPE® FMP40

DUALSCOPE® FMP20

ISOSCOPE® FMP30

ISOSCOPE® FMP10

plug

-in ty

pe

DELTASCOPE® DUALSCOPE® ISOSCOPE®Probes Application Statistics, Evaluation

up to

100

•Statisticsdisplayofcom

mon

an

d sp

ecifi

c ch

arac

teris

tic

valu

es•Toleranc

emon

itorin

g•Graph

icaleva

luation

•Statisticsdisplay

of c

omm

on c

hara

cter

istic

va

lues

1

Eddy current method andmagnetic induction method

Eddy current method

e.g., zinc on iron e.g., paint on aluminum

The measurement range varies depending on the probe in use. It is typically between 0 and 2000 μm.

Top QualityFor more than 50 years, the instruments of the Helmut FischerGmbHInstitute forElectronicsandMetrologyhave offered solutions with the highest quality standards. All instruments continue to be developed and manufactured at the headquarters facility in Sindelf ingen. We are, of course, DIN ISO9001:2000 certified. Our calibration lab is DKD accredited.

Additional Services•Certifiedcalibrationstandards•Calibrationservice•Repairservice•Producttraining

DUALSCOPE® FMP40 – using a support stand, cylindrical parts are positioned and measured with accuracy.

DKD-K-33101

Page 3: FMP10-40 Series Coating Thickness Measuring Instruments€¦ ·  · 2012-09-12FMP10-40 Series Coating Thickness Measuring Instruments The flexible solution for your measuring applications

3

FMP10-20 SeriesCoatingThicknessMeasuringInstruments

The new FMP10-20 generation of proven portableinstruments with wide assortment of plug-in type probes provides precise measurements. In addition to one usercreated calibration application, these easy tooperateand sturdy instruments are suitable for virtually any coating thickness measurement requirement. The spec-trum of requirements that the FMP10-20 is capable ofspans from extensive painted specimens to other veryspecificandcomplexmeasuringchallenges.Commoncharacteristic statistical values are also determined anddisplayed for the measurements on the FMP10-20 Series.

Depending on your measuring application, you can make precise coating thickness measurements accor-ding to the magnetic induction method (DELTASCOPE® FMP10), the eddy current method (ISOSCOPE® FMP10) or according to both methods combined in one instru-ment (DUALSCOPE® FMP20).

DELTASCOPE® FMP10Userforthemeasurementofnon-ferromagneticmetalcoatings, e.g., chrome, copper, zinc, as well as paint, lacquer, enamel or plastic coatings on steel and iron.

ISOSCOPE® FMP10Userforthemeasurementofpaint, lacquerorplasticcoatings on non-ferromagnetic metal substrate materials;used for anodic coatings on aluminium as well as elec-trically anodic coatings on aluminum and electricallyconducting coatings on non conducting carrier materials.

DUALSCOPE® FMP20Due to automatic substrate material recognition and the combination of both measurement methods, this universal instrument is capable of measuring numerous coatings both on iron/steel and on non-ferromagnetic metals and on non-conducting carrier materials.

Characteristic features of the FMP10-20 series.•Forallmagneticinductionandeddycurrentprobes•Automaticproberecognition•Automaticbasematerialrecognition(FMP20)•User-friendlyinstrumentoperation•USBportfordatatransfertoaPC•Large,displayrichincontrastwith240x160pixels•Readytomakemeasurementsrightafterpower-up•Automatic measurement acquisition upon probe placement•Audiblesignalatmeasurementacquisition•Statistical display of common characteristic values such as mean value, standard deviation, min, max, range•Easy adaptation to the shape of the specimen throughanormalizationbymeansoftheZEROkey•Forstrongdifferencesinshape,additionalcorrective calibration using one or two calibration foils•Mastercalibration forexactcharacteristicssettings in case of extreme material and geometric properties•Capability of storing the master calibration in the connected probe•Unitsofmeasurementcanbeswitchedbetweenμm and mils•Adjustable instrument switch-off or continuous operation•Variousstatusdisplays(e.g.,warningmessagewhen batteryvoltagedrops)•Lockablekeyboard/restrictedoperatingmode•Mechanical sliders to cover keys not required for the measurement operation•Variouslanguagesettings

DELTASCOPE® FMP10 –Zinc on iron

ISOSCOPE® FMP10 –Printed circuit boards, copper boards

DUALSCOPE® FMP20 with anodized parts. Measured using a curvature-compensated probe (Fischer patent).

Page 4: FMP10-40 Series Coating Thickness Measuring Instruments€¦ ·  · 2012-09-12FMP10-40 Series Coating Thickness Measuring Instruments The flexible solution for your measuring applications

4

The new FMP30-40 series is even more versatile than the standard models FMP10-20. These instruments integrateadditional features such as more memory for numerous applications as well as extensive statistical and graphi-cal evaluations. Tolerance limits can be entered into the calibratable applications and the production pro-cess can be analyzed statistically. The default mode can be switched to matrix mode for connected multi-point measurements. These are only a few of the many features described below.

Depending on your measuring application, you can makeprecise coating thickness measurements according to the magnetic induction method (DELTASCOPE® FMP30),the eddy current method (ISOSCOPE® FMP30) or accor-ding to both methods combined in one instrument (DUALSCOPE® FMP40). You will be able to measure most standard or special applications with a wideassortment of Fischer plug-in type probes.

DELTASCOPE® FMP30Usedforthemeasurementofnon-ferromagneticmetalcoatings, e.g., chrome, copper, zinc, as well as paint, lacquer, enamel or plastic coatings on steel and iron.

ISOSCOPE® FMP30Usedforthemeasurementofpaint,lacquerorplasticcoatings on non-ferromagnetic metal substrate materials;used for anodic coatings on aluminium as well as an-odic coatings on aluminum and electrically conducting coatings on non-conducting carrier materials.

FMP30-40 SeriesCoatingThicknessMeasuringInstruments

DUALSCOPE® FMP40Due to automatic substrate material recognition and the combination of both measurement methods, this universal instrument is capable of measuring numerous coatings both on iron/steel and on non-ferromagnetic metals and on non-conducting carrier materials.

Characteristic Features of the FMP30-40 Series: (featuresadditionaltothoseoftheFMP10-20series)•Automaticbasematerialrecognition(FMP40).•Memoryforupto20,000readings•Upto100calibratableapplications•Capabilityofallocating readings intoup to4,000 blocks•Dateandtimestampforblocks•Statisticsdisplayofcommoncharacteristicvaluesin the block and final results. Output of characteristic variance-analytical values•Graphicalmeasurementdisplayasahistogramwith aGaussianplot•Capability of enteringprocess tolerance limits and computation of the associated process capability indices cp and cpk

•Audible and visual warning when tolerance limits are exceeded•Free-runningdisplaywithadditionalpresentationof the reading as an analog bar between the tolerance limits•Externalkey-triggeredmeasurementacquisition,e.g., in hollow cylinders with small diameters•Option to calibrate through an unknown coating (withmagneticinductionmethodonly)•Capability toenablematrixmeasurementmodefor connected multi-point measurements•Capability of averaging measurement data: Only the mean value of several readings will be stored•Measurementacquisitionthroughareameasurement possible: Only the single readings until probe lift-off are captured and averaged •Capability tomeasure continuouslywith the probe placed on the specimen•Outlier rejection for the automatic elimination of erroneous measurements•Correctionofanystoredreading•Application linking mode: Ability for common normalization/calibration of applications•Designations for applications through the optional PCprogramMP-Name•USBporttoaprinter•Batteryandlinepoweroperation

DUALSCOPE® FMP40 – With small parts

ISOSCOPE® FMP30 – Light alloy rim

DELTASCOPE® FMP30 – Truck brake disc

Page 5: FMP10-40 Series Coating Thickness Measuring Instruments€¦ ·  · 2012-09-12FMP10-40 Series Coating Thickness Measuring Instruments The flexible solution for your measuring applications

5

Fundamentals.

Magnetic induction methodThe excitation current of the probe generates a low-frequency magnetic field with a strength that is dependent on the coating thickness and is amplified by the magnetic base material. The signal of the measurement coil that captures this amplification is converted to the coating thickness reading by means of the probe characteristic stored in the instrument.

Applications•Electroplated coatings made of zinc, chrome, copper, etc. or •Claddedorsputtered,non-magneticcoatings,or•Paint, lacquer, plastic coatings, etc. on steel and iron

Magnetic induction method according to DIN EN ISO 2178

Soft iron core of the probe

Excitation current I~

Lowfrequencyalternatingmagnetic field

Measurement signal U=f(d)

Steel/iron base material

Th

Non-magneticcoatingmaterial

Standard content of shipment Order no.•Instrument DELTASCOPE®FMP10 604-301 ISOSCOPE®FMP10 604-298 DUALSCOPE®FMP20 604-285 DELTASCOPE®FMP30 604-297 ISOSCOPE®FMP30 604-299 DUALSCOPE®FMP40 604-286•Shortformoperator'smanual,printversion FMP 10-20 901-095* FMP30-40 901-096*•Operator'smanualandUSBdriversonCD•CarryingstrapFMP 604-150*•InterfacecableFMP/PC 604-146*•BatterysetFMP(Alkaline) 604-296*•AdditionallyforFMP30-40:CarryingcaseFMP *available as a replacement part

Eddy current methodThe excitation current of the probe generates a high-frequency primary magnetic field that induces eddy currents in the base material. Its secondary magnetic field weakens the primary field. This weakening effect corresponds to the distance (= coating thickness)between the probe and the base material and is converted to the coating thickness reading by means of the probe characteristic stored in the instrument.

Applications•Paint, lacquer or plastic coatings on non-ferrous metals, e.g., aluminum or stainless steel•Anodizedcoatingsonaluminum• Electrically conducting coatings on electrically non-conducting carrier materials, e.g., copper on printed circuit boards

Optional accessories Order no.CarryingcaseFMP 604-148AdapterE-probe/F-socket 604-214ACadapterFMP30-40 604-290RechargeablebatterysetFMP(NiMH) 604-295ChargerAA/Mignon 604-335PrintercableDK-FMP 604-145PrinterF6100 604-291SoftwarePC-DATEX 602-465SoftwarePC-DATACC 603-028Operator'smanualFMP10-20German 901-093Operator'smanualFMP30-40German 901-094MeasurementstandV12 602-260Measurementstand(motor-driven)V12-AM603-717

Eddy current method according to DIN EN ISO 2360

Ferrite core of the probe

Excitation current I~

High frequencyalternatingmagnetic field

MeasurementsignalU=f(d)

Electrically conducting non-ferrous metal

Induced eddy currents

Th

El. non-conducting, non-magnetic coatingmaterial

Page 6: FMP10-40 Series Coating Thickness Measuring Instruments€¦ ·  · 2012-09-12FMP10-40 Series Coating Thickness Measuring Instruments The flexible solution for your measuring applications

The information in this brochure contains general descriptions or performance features, which maynot apply in the described form in all concreteapplications, or which may change due to product advancements. The desired performance featuresare binding only if the have been agreed uponexpressly in the contract.

DELTASCOPE®, ISOSCOPE®, DUALSCOPE® and FISCHERSCOPE® are registered trademarks of theHelmut Fischer GmbH Institute for Electronics and Metrology, Sindelfingen Germany.

FISCHERSCOPE® X-RAY XDAL® for coating thickness measurements and materials analyses according the X-ray fluorescence method

FISCHERSCOPE® MMS® PC, universal measurement system for the magnetic, magnetic induction, eddycurrent and beta backscatter methods for coatinghickness measurements and general materials testing

The Helmut Fischer GmbH Institute for ElectronicsandMetrologyofSindelfingen,Germany,isaleadingspecialist in the fields of coating thickness measurement,materials analysis, hardness testing, el. conductivity and ferrite content measurement as well as sealing andporositytesting.Basedonitsextensiveexperience,the company is able to offer optimal solutions forprojectsinanyofthesefields.

The instruments available in the company’s extensiveassortmentarebasedontheX-rayfluorescence,betabackscatter, magnetic, magnetic induction, eddycurrent, electrical resistance, or coulometric measuring

Active around the globe

Helmut Fischer GmbH Institut für Elektronik und Messtechnik,71069Sindelfingen,Germany,Tel.+49(0)7031/303-0,[email protected] Instrumentation (G.B.) Ltd.,Lymington/HampshireSO418JD,England,Tel.+44(0)1590684100,[email protected] Technology, Inc.,Windsor,CT06095, USA,Tel.+1-860-683-0781,[email protected]

Sole Agent for Helmut Fischer GmbH Institut für Elektronik und Messtechnik, Germany:Helmut Fischer AG,CH-6331Hünenberg,Switzerland,Tel.+41(0)417850800,[email protected] Offices of Helmut Fischer AG, Switzerland:Fischer Instrumentation Electronique,78180MontignyleBretonneux, France,Tel.+33130580058,[email protected] Fischer S.R.L.,TecnicadiMisura,20128Milano,Italy,Tel.+39022552626,[email protected] Instruments, S.A.,08018Barcelona,Spain,Tel.+34933097916,[email protected] Fischer Meettechniek B.V.,5627GBEindhoven,The Netherlands,Tel.+31402482255,[email protected] Instruments K.K., Saitama-ken 340-0012, Japan,Tel.+81489293455,[email protected] Instrumentation (Far East) Ltd.,KwaiChung,N.T.,Hong Kong,Tel.+85224201100,[email protected] Instrumentation (S) Pte Ltd.,Singapore118529,Singapore,Tel.+6562766776,[email protected] Fischer Instrumentation Ltd.,Shanghai200437,P.R.C.,China,Tel.+862165557455,[email protected] Measurement Technologies (India) Pvt. Ltd.,Pune411036,India,Tel.+912026822065,[email protected]

902-

10508

/08

methods. Helmut Fischer is active around the globe with 13 Fischer subsidiaries and 32 sales offices in all key industrialized countries.

The high quality level of Helmut Fischer-instrumentsis driven through the cooperation with demanding partners. Helmut Fischer is a reliable and competent partner offering appropriate consultation, extensi-ve service, and practice-oriented training events. Today, Helmut Fischer instruments are used with greatsuccess in all technical fields in industry and research.

www.helmut-fischer.com

Coating Thickness Material TestingMicrohardnessMaterial Analysis