FIREX Emergency Egress System - Power Step · PSA PC8000 FIREX 23-12-11 Pg6 FIREX Emergency Egress...
Transcript of FIREX Emergency Egress System - Power Step · PSA PC8000 FIREX 23-12-11 Pg6 FIREX Emergency Egress...
PSA PC8000 FIREX 23-12-11
FIREX Emergency Egress System
For Komatsu PC8000 Excavator
Model No.:PSA-PC8000-FIREX
Serial No.: PC8000-001-003
Date Manufactured: Dec 2011
Pg2PSA PC8000 FIREX 23-12-11
CONTENTS
Page 3 Section 1 Installation and Mounting - Drawings & Notes
-General Assembly
-Upper & Lower Landings & Frames
-Ladders
-Latch
Section 2 Drawings and Repair Parts lists
12 2 Assembly Complete
13 2-1 Upper Landing & Mounting
Parts List
15 2-2 Cage and Fixed Ladder Assembly
Parts List
17 2-3 Lower Landing & Hinged Ladder
Parts List
19 2-4 Latch Assembly
Parts List
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Pg3PSA PC8000 FIREX 23-12-11
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 1. Installation and Mounting Arrangement Drawing
Pg4PSA PC8000 FIREX 23-12-11
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 1. Installation and Mounting Upper Mounting PS-24083
PROCEDURE.
1. Remove OEM emergency exit ladder and if necessary bolting blocks from
enclosure wall.
2. Fit Mounting Frame (per all views) and End Web (per Details X and W).
3. Use safe working and lifting procedures at all time, eg the mounting frame can be
slung from the Landing above until welded into place.
NOTE
Follow all on-site/Mine lifting and safety procedures when fitting the
Emergency ladder fabrications to Excavator.
Pg5PSA PC8000 FIREX 23-12-11
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 1. Installation and Mounting Lower Mounting PS-24084/5
PROCEDURE.
1. Fit Mounting Frame (per all views) and End Web (per Details X and W).
2. Use safe working and lifting procedures at all time, eg the mounting frame can be slung from the landing
above until welded into place.
PS-24084
PS-24085
Pg6PSA PC8000 FIREX 23-12-11
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 1. Installation and Mounting Lower Mounting cont. PS 24086
1. Fit the two Lower Landing Support Arms to the isolators fitted per Drg 24 085.
2. Fit the Lower Landing to the support arms then the handrails and kickboard to the
lower landing.
NOTE
Follow all on-site/Mine lifting and safety procedures when fitting the
Emergency ladder fabrications to Excavator.
Pg7PSA PC8000 FIREX 23-12-11
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 1. Installation and Mounting Upper Mounting PS-24087
PROCEDURE - Landing.
1. Fit the two Top Landing Support arms to the isolators fitted per Drg 24 085, per
Views Z & Y.
2. Fit the Top Landing to the Landing Supports and then the Handrails to the Landing.
3. Cut away the existing toeboard from the OEM cabin landing the full width of the
new top landing and down to the level of the floor or 5mm below the level of the
floor - eliminate any part of the toeboard that might be a trip hazard during urgent
use of the fire escape as shown in View Y.
4. Cut away/re-model the OEM handrails on the cabin landing to suit the position of
the new landing handrails. Material from the original handrails can be re-used for
re-modelling and/or Handrail Stock per Drg P30 374. See View Y.
5. Fit Gate Bar 24 054 99, per View Y.
Pg8PSA PC8000 FIREX 23-12-11
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 1. Installation and Mounting Ladders Dwg. PS-24088
NOTE
Follow all on-site/Mine lifting and safety procedures when fitting the
Emergency ladder fabrications to Excavator.
PROCEDURE.
See Drawing Pge 8
1. Fit the Fixed Ladder as shown in View Z. At the top the ladder attaches (using
isolators) to the protruding top front mounting arm. The isolators are be bolted to
plates clamped to the support arm, per View Z. At the bottom the ladder is to be
attached to the lower landing as shown in View X and Detail W - the Ladder Base
Link is be attached to flanges on the landing using isolators bolted to the flange,
and the ladder is to be attached to the Link again using isolators.
2. Move the ladder horizontally sideways at the top so it aligns with the bottom of the
ladder by moving the clamp plates on the support arm. Tighten the clamp bolts.
Choose holes for the ladder-mounted isolators at the bottom so that the ladder
inclines at about 75° to the horizontal.
3. Fit the Ladder Cage to the Fixed Ladder.
4. Fit the Hinged Ladder to the back of the lower landing per View Z. Fit balance
springs between the end cleats of the tubular crossbeam on the ladder and cleats
on the protruding fixed arms at the back of the landing. Using chain at the end/s of
the springs, adjust the spring tension so the ladder can easily belifted (with a rope)
from the deployed position to the horizontal stow position. The springs and chains
must stay tight when the ladder is horizontal and allow the ladder to descend to or
near its’ fully deployed position
under its’ own weight.
Pg9PSA PC8000 FIREX 23-12-11
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 1. Installation and Mounting Ladders Dwg. PS-24088
Pg10PSA PC8000 FIREX 23-12-11
PROCEDURE
1. Fit the Latch Mountings to the landing of the Power Step stair, per Views X, Y & Z.
Note that the holes on the side of the landing were originally provided for another
purpose and must be drilled out to ~14 to suit the mounting flange, per View X.
2. Using the adjustments provided in the Latch Mounting adjust the height of the latch
to make the stowed ladder level and lying parallel with the excavator.
3. Per View W, adjust the position of the latch so that the top of the Rear Jaw Plate is
vertical when the latch is engaged on the rung - the Rear Jaw Plate must be
buttressed buy the rung so that the latch will release when the release lanyard is
pulled.
4. Run the Latch Release Lanyard from the attachment on the front jaw of the latch,
through the lanyard guide and up to the front handrail of the new top landing. Tie it
to the handrail in a position to suit. The lanyard must be loose, but not so loose as
to allow it to tangle in any part of the access system, emergency exit or excavator.
5. Tie another piece of rope to the ladder in a suitable place where it won't interfere
with use of the exit ladder in an emergency, or stow it near the stair's power unit, to
facilitate lifting the ladder to its' stowed position after use. Not shown on this rawing.
6. Test the whole system and ensure it works in an acceptable way.
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 1. Installation and Mounting Latch Drg. PS-24089
Pg11PSA PC8000 FIREX 23-12-11
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 1. Installation and Mounting Latch Arrangement
NOTE
Follow all on-site/Mine lifting and safety procedures when fitting the
Emergency Ladder fabrications to Excavator.
Dwg. PS 24089
Pg12PSA PC8000 FIREX 23-12-11
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 2 Assembly Complete
Pg13
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 2-1 Upper Landing & Mounting
PSA PC8000 FIREX 23-12-11
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 2-1 Upper Landing & Mounting
See Drawing Page 12
PSA PC8000 FIREX 23-12-11
Pg14
Item Part No. Part Name Qty
1
2
3
4
5A
5B
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PS-24050
PS-24062
PS-24061
PS-24056
PS-24052
PS-24053
PS-24054-99
PS-22136
PS-P30227A
PS-24054-07
PS-24078
CPS-M16X35
CPS-M12X85ZP
CPS-M12X35ZP
CPS-M12X20ZP
CPS-M5X30ZP
CPS-M12NZP
CPS-M12NN
CPS-M5NN
CPS-M16WH
CPS-M12WH
CPS-M5WH
PS- 24058-00
TOP LANDING
HANDRAIL-UPPER-FRONT
HANDRAIL-UPPER-REAR
MOUNTING FRAME-TOP LANDING
SUPPORT-FORWARD
SUPPORT-REAR
GATE BAR
ISOLATOR BRACKET
ISOLATOR ASSEMBLY
ANTI-VIBRATION WRAP (rubber)
ISOLATOR PIN
BOLT-M16 x 35
BOLT-M12 x 85
BOLT-M12 x 35
BOLT-M12 x 20
BOLT-M5 x 30
NUT-M12
NUT-NYLOC-M12
NUT-NYLOC-M5
WASHER-HARDENED-M16
WASHER-HARDENED-M12
WASHER-HARDENED-M5
ASSEMBLY SPANNER
1
1
1
1
1
1
1
8
8
1
4
8
1
20
40
3
16
9
3
8
82
6
1
spanner&Isolators
See pg 6
Pg15PSA PC8000 FIREX 23-12-11
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 2-2 Cage and Fixed Ladder Assembly
Parts List Pg14.
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 2-2 Cage and Fixed Ladder Assembly
See Drawing Page 14.
PSA PC8000 FIREX 23-12-11 Pg16
Item Part No. Part Name Qty
1
2
3
4
5
6
7
8
9
10
PS-24066
PS-24063
PS-24077-01
PS-24077-02
PS-P30227A
PS-22136
CPS-M12X120ZP
CPS-M12X25ZP
CPS-M12NN
CPS-M12WH
FIXED LADDER CAGE
FIXED LADDER
LADDER BASE LINK
LINK ARM
ISOLATOR ASSEMBLY
ISOLATOR BRACKET
BOLT- M12 x 120
BOLT- M12 x 25
NUT-NYLOC-M12
WASHER-HARDENED-M12
1
1
1
2
6
2
6
16
4
22
Pg17PSA PC8000 FIREX 23-12-11
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 2-3 Lower Landing & Hinged Ladder
Parts List Pg. 17
Pg18PSA PC8000 FIREX 23-12-11
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 2-3 Lower Landing & Hinged Ladder
See Drawing Page 16
Item Part No. Part Name Qty
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
22
23
24
25
26
PS-24047
PS-24059
PS-24060
PS-24055
PS-24049
PS-24043
PS-22136
PS-P30227A
PS-24047
PS-24079
PS- 21746
CPS-M20X90
CPS-M16X35
CPS-M12X35ZP
CPS-M12X20ZP
CPS-M8X50ZP
CPS-M8X12ZP
CPS-M20NN
CPS-M12NN
CPS-M12NZP
CPS-M8NN
CPS-M20WH
CPS-M16WH
CPS-M12WH
CPS-M8WH
LOWER LANDING
HANDRAIL-OUTER
HANDRAIL-INNER
MOUNTING FRAME
SUPPORT ARMS
HINGED LADDER
ISOLATOR BRACKET
ISOLATOR ASSEMBLY
ISOLATOR PIN
LADDER CUSHION
FIREX SPRING
BOLT-M20 x 90
BOLT-M16 x 35
BOLT-M12 x 35
BOLT-M12 x 20
BOLT-M8 x 50 C/S (bucket elev. bolt or similar)
BOLT-M8 x 12(hinge bolt keeper)
NUT-NYLOC-M20
NUT-NYLOC-M12
NUT-M12
NUT-NYLOC-M8
WASHER-HARDENED-M20
WASHER-HARDENED-M16
WASHER-HARDENED-M12
WASHER-HARDENED-M8
1
1
1
1
1
1
8
8
2
1
2
2
8
16
36
4
4
2
8
16
4
4
4
92
4
Pg19
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 2-4 Latch Assembly
PSA PC8000 FIREX 23-12-11
Pg20
FIREX Emergency Egress System
To suit Komatsu PC8000 Excavator
Section 2-4 Latch Assembly
See Drawing Page 18
PSA PC8000 FIREX 23-12-11
Item Part No. Part Name Qty
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PS-24068-99
PS-24068-98
PS-24068-97
PS-24071
PS-24074
PS-24073
PS-24072-01
PS-24072-02
PS-24070-04
PS-24070-01
PS-1066553
PS-24075-ROPE-10M
PS-39008
CPS-M12X120ZP
CPS-M12X75ZP
CPS-M12X65ZP
CPS-M8X65P
CPS-M8X50ZP
CPS-M8X30NZP
CPS-M12NZP
CPS-M12NZP
CPS-M6NZP
CPS-M12WH
CPS-M8WH
CPS-M6WH
POST LATCH MOUNTING
LATCH-SHORT ARM
LATCH-LONG ARM
LATCH-STUB ARM
LATCH JAW PLATE-FRONT
LATCH JAW PLATE-REAR
LATCH SHEET -REAR
LATCH SHEET-FRONT
TRAVEL CONTROLLER
PACKER STRIP
BUFFER Mackay 12252555M6
LATCH LANYARD 12mm x 10M
LATCH SPRING (Tension 3.5mm x 30OD)
BOLT-M12 x 120
BOLT-M12 x 75
BOLT-M12 x 65
BOLT-M8 x 65
BOLT-M8 x 50
BOLT-M8 x 30 (bucket elev. bolt)
NUT-NYLOC-M12
NUT-NYLOC-M8
NUT-M6
WASHER-HARDENED-M12
WASHER-HARDENED-M8
WASHER-HARDENED-M6
1
1
1
1
1
1
1
1
1
3
4
1
2
6
4
8
8
4
22
14
34
4
28
20
4