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OISD-STD-117Revision : August2007
FOR RESTRICTED CIRCULATION
FIRE PROTECTION FACILITIESFOR
PETROLEU DEPOTS! TERINALS! PIPELINE INSTALLATIONSAND
LU"E OIL INSTALLATIONS
P#e$%#e& "'
FUNCTIONALCOITTEE ON FIRE PROTECTION
OIL INDUSTR( SAFET( DIRECTORATE)O*ERNENT OF INDIA
INISTR( OF PETROLEU AND NATURAL )AS7T+FLOOR! NE, DEL+I +OUSE!
27! "ARA+A"A ROAD!CONNAU)+T PLACE! NE, DEL+I . 110001/
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NOTE
OISD publications are prepared for use in the oil and gas industry under Ministry ofPetroleum & Natural Gas, Govt of India !hese are the property of Ministry ofPetroleum & Natural Gas and shall not be reproduced or copied and loaned ore"hibited to others #ithout #ritten consent from OISD
!hough every effort has been made to assure the accuracy and reliability of thedata contained in these documents, OISD hereby e"pressly disclaims any liabilityor responsibility for loss or damage resulting from their use
!hese documents are intended to supplement rather than replace the prevailingstatutory re$uirements
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FORE,ARD
!he oil industry in India is nearly % years old 's such a variety of practiceshave been in vogue because of collaboration(association #ith different foreign companiesand governments Standardi)ation in design philosophies and operating andmaintenance practices at a national level #as hardly in e"istence !his, coupled #ithfeed bac* from some serious accidents that occurred in the recent past in India andabroad, emphasi)ed the need for the industry to revie# the e"isting state of art indesigning, operating, and maintaining oil and gas installations
+ith this in vie#, Oil Industry Safety Directorate OISD- #as established in %./0staffed from #ithin the industry in formulating and implementing a series of self regulatorymeasures aimed at removing obsolescence, standardi)ing and upgrading the e"istingstandards to ensure safer operations 'ccordingly OISD constituted a number offunctional committees comprising e"perts nominated from the industry to dra# upstandards and guidelines on various sub1ects
!he present document on fire protection facilities for petroleum Depots, !erminalsand Pipeline installations is the amended edition of the document prepared by the
2unctional 3ommittee on 42ire 2ighting and Safety4 #hich #as published in 5uly, %./.!his document is prepared based on the accumulated *no#ledge and e"perience ofindustry members and the various national and international codes and practices It ishoped that the provision of this document #ill go a long #ay to improve the safety andreduce accidents in the Oil and Gas Industry
!his document #ill be revie#ed periodically for improvements based on the ne#e"periences and better understanding Suggestions may be addressed to 67
!he 3oordinator3ommittee on 82ire 2ighting & Safety8
Oil Industry Safety Directorate9th2loor, Ne# Delhi :ouse,
;9, %%%
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FUNCTIONAL COITTEECo$ete Revision : August! 20073
???????????????????????????????????????????????????????????????????
N%e O#g%ni4%tion ???????????????????????????????????????????????????????????????????
Le%&e#
Shri 'rvind @umar Angineers India Bimited
e5e#s
% Shri P 5 !i*e*ar Indian Oil 3orporation Bimited
; Shri 5 C Punegar :industan Petroleum 3orporation Bimited
Shri S P Garg Gas 'uthority of India Bimited
E Shri Shashi Dua Indian Oil 3orporation Bimited
F Shri 5 5aisinghani Indian Oil
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FUNCTIONAL COITTEESe6on& E&ition : August! 20003
???????????????????????????????????????????????????????????????????
N%e O#g%ni4%tion ???????????????????????????????????????????????????????????????????
Le%&e#
Shri = P
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FIRE PROTECTION FACILITIESFOR
PETROLEU DEPOTS! TERINALS AND PIPELINE8LU"E OIL INSTALLATIONS
1/0 INTRODUCTION
!he petroleum depots, terminals &
pipeline(lube oil installations are
generally located in the remote
areas and near rail#ay sidings
:o#ever, the e"perience sho#s that
#ith the passage of time, these get
surrounded by residential(industrial
installations !he inventory of
flammable materials stored therein
necessitates inbuilt fire protection
facilities
It can be impractical and
prohibitively costly to design fire
protection facilities to control
catastrophic fires !he usual
re$uirement of a good system is to
prevent emergencies from
developing into ma1or threat to the
oil installation and surroundings
2/0 SCOPE
;% !his standard lays do#n the
minimum re$uirement of fire
protection facilities at Petroleum
Depots, !erminals, Pipeline
Installations #ith or #ithout
Storages, 3entral !an* 2arms
3!2- Bube Oil Installations,
Grease Manufacturing & 2illing
2acilities
;; !his standard does not cover the
fire protection facilities for 67
i- Depots, !erminals(Installations
inside the =efineries and(or Oil(Gas
Processing Plants under the same
management for #hich OISD7S!D7
%%0 shall be referred
ii- Installations handling Bi$uefied
Petroleum Gas BPG- Storage,
:andling and
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distribution by tan*ers, pipelines,
tan* #agons, tan* truc*s, portable
tan*s or containers
9/1/1 PIPELINE INSTALLATIONS
Pipeline Installations are those
facilities on cross7country pipelines#hich have pumping and(or delivery
station #ith or #ithout storages
9/1/2 LU"E OIL INSTALLATIONS
!he facilitiesmeant for receipt,
storage and blending of base oils &
additives into finished Bube
products It includes lube7blending
plants, grease manufacturing plants
& small can filling plants
9/1/9 A*IATION FUELLIN) STATIONS
!he facilities #here '!2 is received
by tan* #agons, tan* truc*s &
pipeline and stored in bul* for
dispatch of product by refuellers &
pipeline It include also storage of
Methanol('HG'S & other additives
in drums
9/1/; INFRASTRUCTURE8OT+ER
FACILITIES
!hese are the facilities such as
3ontrol =oom
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above itJs flash point, 3lass 3
product shall be considered as
3lass < product and 3lass %6e >o% ine6tion
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!his s'ste is for protection of
fi"ed roof storage tan*s It
comprises of high bac* pressure
foam generator connected through
product lines or separate lines near
the bottom of the tan*
v3 Un&e# te Se% Fo% %$$i6%tion
!his is a system for floating roof tan*
#here the foam travels through a
fle"ible pipe inside the tan* upto the
center of the tan* roof and e"its at
the seal rim of the floating roof
precisely #here the fire is located
thus rapidly flooding the seal rim area
and $uic*ly e"tinguishing the fire
;/;/; FLOATIN) ROOF TANPROTECTION
2or floating roof tan*, foam shall be
poured at the foam dam to blan*et
the roof seal 2eatures of foam
system for floating roof tan*
protection shall be as follo#s 67
i- System be designed to
create foam blan*et on the burning
surface in a reasonably short period
ii- 2oam shall be applied to the
burning ha)ard continuously at a rate
high enough to overcome the
destructive effects of radiant heat
iii- 2oam ma*ers(foam pourers
shall be located not more than ;E m
apart on the shell perimeter based
on 0 mm foam dam height
iv- ' minimum of t#o foam
pourers shall be provided
;/;/< FIED ROOF TAN PROTECTION
2oam conveying system shall have
same features as of floating roof
tan* e"cepting that a vapor seal
chamber is re$uired before the foam
discharge outlet
2eatures of the foam system for
fi"ed roof protection shall be as
follo#s6
i- !he vapor seal chamber shall be
provided #ith an effective anddurable seal, fragile under lo#
pressure, to prevent entrance of
vapour into the foam conveying
piping system
ii- +here t#o or more pourers are
re$uired these shall be e$ually
spaced at the periphery of the tan*
and each discharge outlet shall be
si)ed to deliver foam at
appro"imately the same rate
iii- !an*s should be provided #ith foam
discharge outlets(pourers as
indicated belo# 67
T%n &i%ete# Fo% Pou#e#
In 3 in/ Nos/3
'bove %/ up to ; ;
'bove ; up to ;F
'bove ;F up to E
'bove up to F F'bove F up to E 0
'bove E up to EF /
'bove EF up to F %
In case foam pourers are provided
on tan*s having diameter up to %/
m, minimum ; nos foam pourers
shall be provided
!he estimation of number of foam
discharge outlet is based on pourer
capacity of % lpm at a pressureof 9 *g(cm;g- upstream of eductor
!his can be suitably ad1usted for
different pourer capacity in
accordance #ith section EEE iii-
;/;/? FLOATIN) CU FIED ROOF
TAN PROTECTION
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Protection facilities shall be provided
as re$uired for fi"ed roof tan*
;/;/7 PROTECTION FOR D(E
AREA8SPILL FIRE
Portable monitors(foam hosestreams shall be considered for
fighting fires in dy*ed area and
spills
;/;/@ FOA APPLICATION RATE
!he minimum delivery rate for
primary protection based on the
assumption that all the foam
reaches the area being protected
shall be as indicated belo# 67
2or cone roof tan*s containing li$uid
hydrocarbons, the foam solution
delivery rate shall be at least F
lpm(m; of li$uid surface area of the
tan* to be protected
2or floating roof tan*s containing
li$uid hydrocarbons foam solution
delivery rate shall be at least %;
lpm(m; of seal area #ith foam dam
height of 0 mm of the tan* to be
protected
In determining total solution flo#
re$uirements, potential foam losses
from #ind and other factors shall be
considered
;/;/ DURATION OF FOA DISC+AR)E
!he e$uipment shall be capable of
providing primary protection at the
specified delivery rates for the
follo#ing minimum duration
i- !an*s containing 3lass 8'8 &
8
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!he aggregate $uantity of foam
solutions should be largest of
EE%%i-, EE%%ii- and EE%% iii- as
above for a minimum period of 0F
minutes 2rom this the $uantity of
foam based on R or 0R proportionshould be calculated :o#ever, for
installation having aggregate
storage not more than %, @B,
the foam concentrate storage shall
be based on EE%i- only
:o#ever, in case of 'viation 2uelling
Stations #here aggregate product
storage capacity is less than %
@B, foam $uantity for spill fire
protection of minutes shall be
made
;/;/12 FOA COPOUND STORA)E
2oam compound should be stored
as e"plained in IS7E./.6;0(B7
%0;
!ype of foam compound used can
be protein or fluro7protein or '222
'lcohol =esistant 2oam shall beused for handling methanol( ethanol
or furfural fires Minimum % @B of
'lcohol =esistant 2oam compound
shall be maintained at the
installation to handle
methanol(ethanol or furfural fire
Shelf life of foam compound shall be
ta*en from manufacturer8s data
2oam compound shall be tested
periodically as per OAM guidelinesto ensure its $uality and the
deteriorated $uantity replaced !he
deteriorated foam compound can be
used for fire training purposes 2or
details of type of tests & their
periodicity, refer IS E./. 6 ;0(B7
%0; or A$uivalent Standard
uantity of foam compound e$ual to
%R of re$uirement as calculated
in EE%%should be stored in the
Installation Note 2!his $uantity may
be suitably reduced if mutual aid for
foam supply is available 2or
sample calculation, refer 'nne"ure7 III-
;/< CLEAN A)ENT FIRE
PROTECTION S(STE
;/
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;/? FIRST AID FIRE FI)+TIN) EGUIPENT
;/?/1 Po#t%5e Fi#e Etinguise#s
i- 'll fire e"tinguishers shall conform to respective IS(B or A$uivalent codes, vi) % @g D3P !ypeIS6;%9%(B ;..-, EF(0,/ @g 3O; !ype IS6;/9/(B %FE- & ;F(F(9F @g D3P !ype IS6%0F/(B
;..- and bear ISI(B mar*
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vii- !an* +agon loading
and unloading gantry(siding
% No % @g D3P e"tinguisher for every m of
(siding plus % No 9F @g D3P e"tinguisher for
each gantry(siding
viii- '(G !an* 2arm ; Nos % @g D3P e"tinguishers for each tan*
plus E Nos ;F @g D3P e"tinguishers for each
!an* 2arm positioned at four corners In case of
ad1oining tan* farms, the no of ;F @g e"tinguishers may be reduced by ; nos per
tan* farm
i"- (G !an* 2arm ; Nos % @g D3P e"tinguisher for each !an*
2arm
"- Other Pump :ouses % No % @g D3P e"tinguisher for every t#o
pumps or min ; Nos % @g D3P e"tinguisher for
each Pump :ouse #hichever is higher
"i- 'dmin
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2or pipeline installations, the portable e"tinguisher shall be provided as per the above list
E0%- suitably amended along #ith follo#ing additions 67
S#/ No/ T'$e o> A#e% S6%e o> Po#t%5e Fi#e Etinguise#s
i- Main line pump shed
Angine(Motor Driven-
% No 9F @g D3P, % @g D3P & 0/ @g 3O;
e"tinguishers per t#o pumps up to a ma"imum ofE nos
ii-
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;/?/9 +OSES! NO==LES ACCESSORIES
i3 +oses
i- =einforced rubber lined canvas or
Non7percolating synthetic fire hoses
conforming to IS7 00( B %. !ype ' or
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vii- !he post drill analysis shouldbe carried out & discussedemphasi)ing areas of improvements
viii- !he record of such drills shouldbe maintained at the location
7/0 FIRE EER)ENC( ANUAL
i- Aach installation shall prepare a
comprehensive fire emergency
manual covering all emergency
scenarios detailing the actions to be
ta*en in the event of fire emergency
for effective handling
ii- !he *ey action points of this manual
shall be displayed at strategic
locations in the installation for ready
reference
@/0 FIRE PROTECTION S(STE!INSPECTION AND TESTIN)
i- !he fire protection e$uipmentshall be *ept in good #or*ingcondition all the time
ii- !he fire protection system shallbe periodically tested for proper
functioning and logged for record andcorrective actions
iii- One officer shall be designatedand made responsible for inspection,maintenance & testing of fireprotection system
iv- !he responsibilities of eachofficer shall be clearly defined,e"plained and communicated to allconcerned in #riting for role clarity
v- In addition to the follo#ingroutine chec*s(maintenance, there$uirements of OISD7S!D7%E; inrespect of periodic inspection,maintenance & testing of fire fightinge$uipment shall be complied #ith
@/1 FIRE ,ATER PUPS
i- Avery pump shall be test run for at least half an hour or as per OAMguidelines, #hichever is higher t#ice a#ee* at the rated head & flo#
ii- Aach pump shall be chec*ed,tested and its shut7off pressureobserved once in a month
iii- Aach pump shall be chec*ed &tested for its performance once in si"month by opening re$uired nos ofhydrants(monitors depending on thecapacity of the pump to verify that thedischarge pressure, flo# & motor loadare in conformity #ith the designparameters
iv- Aach pump shall be test runcontinuously for E hours at its rated
head & flo# using circulation line offire #ater storage tan*s andobservations logged once a year
v- !he testing of standby 1oc*eypump, if provided shall be chec*ed#ee*ly 2re$uent starts & stops of thepump indicates that there are #aterlea*s in the system #hich should beattended to promptly
@/2 FIRE ,ATER RIN) AINS
i- !he ring mainshall be chec*ed for lea*s once in ayear by operating one or more pumps& *eeping the hydrant pointsclosed toget the ma"imum pressure
ii- !he ringmains, hydrant, monitor & #ater sprayheader valves shall be visuallyinspected for any missingaccessories, defects, damage andcorrosion every month and recordsmaintained
iii- 'll valves onthe ring mains, hydrants, monitors ater spray headers shall be chec*edfor lea*s, smooth operation andlubricated once in a month
@/9 FIRE ,ATER SPRA( S(STE
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1+) !S-44 9 'ode o" Pra/ti/e on
!nstallation o" !nternal ydrants
in 5ltistory :ildin$
1,) 8!S3-;3N-11% 9 ;idelines on
Fire Fihtin Eone 3epletion Sstan/es
elation = 'ontrol les -2000 5inistry o" En?ironment =
Forests@ ;o?ernment o" !ndia$
21) 7yoto Proto/ol$
;;- !S-1%+ 9 Standard on
Portale Fire Extinishers -
Per"orman/e = 'onstr/tion -
Spe/i"i/ations$
;- !S940 9 Standard on 3ry
'hemi/al Powder "or Fihtin := ' 'lass Fires *
Spe/i"i/ations$
;E- !S914+0. 9 Standard on 3ry
'hemi/al Powder "or Fihtin
A@:@' 'lass Fires *
Spe/i"i/ations$
;F- !S94.. 9 Standard on Foam
'on/entrate "or Prod/in
5e/hani/al Foam "or Fire
Fihtin Flammale Li
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ANNEURE- I
SAPLE CALCULATION OF FIRE ,ATER FLO, RATE FOR STORA)E TANS
1/ DESI)N "ASIS
!he fire #ater system in an installation shall be designed to meet the fire #ater flo#
re$uirement of fighting single largest fire scenario
2/ FIRE ,ATER DEAND FOR SIN)LE LAR)EST FIRE
3onsider various areas under fire and calculate fire #ater demand for each area based
on design basis
2/1 FIRE ,ATER FLO, RATE FOR FLOATIN) ROOF TAN PROTECTION
D%t%
!otal storage capacity in one dy*e area U ;, m
No of tan*s U ;3apacity of each tan* U %0, m
Diameter of each tan* U E m
:eight of each tan* U %EE m
%3 Cooing B%te# >oB #%te
Cooing B%te# #eHui#e& >o# t%n on >i#e
3ooling #ater rate U lpm(m;of tan* area for tan* on fire
3ooling #ater re$uired U %E; " E m " %EE m " lpm(m;
U FE;0 lpm
U FE;0 " 0 mV(hr U 92? 8#
%
'ssuming that second tan* is located #ithin the tan* dy*e at a distance more than m
from the tan*s shell !herefore, in such case cooling re$uired is at the rate of % lpm(m ;of
tan* shell area
Cooing B%te# #eHui#e& >o# t%n >%ing 5e'on& RJ903 >#o 6ent#e o> t%n on >i#e
3ooling #ater rate U % lpm(m;of tan* area
3ooling #ater re$uired U %E; " E m " %EE m " %lpm(m;
U %/. lpm
U %/. " 0 mV(hr U 10 8#/
%
53 Fo% B%te# >oB #%te2oam solution application rate U %; lpm(m; of rim seal area of tan*
2oam solution re$uired U %E; " E m " / m " %; lpm(m;
2oam #ater re$uired R- U %;9 lpm
U .9 " %;9 lpm U %%9%lpm
U %%9% " 0 mV(hr U 71 8#/
%
63 Tot% B%te# >oB #%te
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!an* cooling U ;0 K %. U EFmV(hr
2oam solution application U 9% mV(hr
!otal U F0 mV(hr
Say U oB #%te
Cooing B%te# #eHui#e& >o# t%n on >i#e
3ooling #ater rate U lpm(m;of tan* area for tan* on fire
3ooling #ater re$uired U %E; " 9F m " %; m " lpm(m;U E;E; lpm
U E;E; " 0 mV(hr U 2o# t%ns >%ing Bitin RJ903 >#o 6ent#e o> t%n on >i#e
3ooling #ater rate U lpm(m;of tan* area
3ooling #ater re$uired U %E; " 9F m " %; m " lpm(m;"
U %;9;0 lpm
U %;9;0 " 0 mV(hr U 7?; 8#/
%
!otal cooling #ater re$uired U ;FE K 90; U 101 98#/
53 Fo% B%te# >oB #%te
2oam solution application rate U F lpm(m of li$uid surface area
2oam solution re$uired U %E; " %/9F m- " F lpm(m;
U FF; lpm
2oam #ater re$uired U .9 " FF; lpm U FF9 lpm
U FF9 " 0 mV(hr U 921 8#/
%
!otal foam #ater re$uired U 101 98#/
63 Tot% B%te# >oB #%te
!an* cooling U %%. mV(hr
2oam solution application U ;% mV(hr!otal U 19;0 8#/
2/9 FIRE ,ATER FLO, RATE FOR COOLIN) POL TAN ,A)ON LOADIN) )ANTR(
=ef 'nne" 7 II- 6 !otal #ater re$uirement U 92 98#/
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2/; FIRE ,ATER FLO, RATE FOR SUPPLEENTAR( +OSE STREAS
+ater for E single hydrant streams U E " 0 U %EE m(hr
+ater for % monitor stream U %EE m(hr
!otal #ater re$uirement U 2@@ 9 8 #/
9/0 TOTAL DESI)N FIRE ,ATER FLO, RATE
!otal design fire #ater flo# rate #ould be the largest of fire #ater flo# rates calculated as
per ;%, ;;, ; and ;E above
Design fire #ater rate U 19;0 98#/
----- 3 0 0 -----
ANNEURE - II
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SAPLE CALCULATION OF FIRE ,ATER FLO, RATE FOR POL TAN ,A)ON LOADIN)
)ANTR(
a- Data
!otal No of loading points U 9; 3onventional or
3onsider ; loading points on each side U E/
+idth of tan* #agon gantry U %; m
3ooling t#o spur other distance
b- 3ooling #ater flo# rate
Divide total area of gantry into ;E segments, each segment admeasuring ;.; m W %; m
and consider segments operating at a time
+ater rate re$uired U " ;.; " %; " %;
U 0EE cum(hr
!otal #ater re$uirement U 0EE cum(hr K ;// cumincluding hydrant(monitors- U 92 6u8#/
----- 3 0 0 -----
ANNEURE III
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SAPLE CALCULATION OF FOA COPOUND REGUIREENT FOR A DEPOT8TERINAL
1/0 FOA COPOUND CALCULATION FOR SIN)LE LAR)EST FLOATIN) ROOF OR
CONED ROOF TAN IN A D(E! ,+IC+E*ER IS +I)+ER/
1/1 Fo% 6o$oun& 6%6u%tion >o# singe %#gest >o%ting #oo> t%n in % &'e/
T%n D%t%
!otal storage capacity in one dy*e area U %,;, m
No of tan*s U ;
3apacity of each tan* U 0, m
Diameter of each tan* U 9. m
:eight of each tan* U %EE m
Fo% 6o$oun& #eHui#eent >o# t%n
2oam solution application rate U %; lpm(m; of rim seal area of tan*
2oam dam height U / mm
2oam solution re$uired U %E; " 9. m " / m " %; lpm(m;2oam compound re$uired R- U " ;/ lpm U 9%E. lpm
2oam compound re$uired for 0F minutes U 0F min "9%E. lpm U ;?;7 it#es
1/2 Fo% 6o$oun& 6%6u%tion >o# singe %#gest 6one& #oo> t%n in % &'e/
T%n D%t%
!otal storage capacity in one dy*e area U F, m
No of tan*s U E
3apacity of each tan* U %;,F m
Diameter of each tan* U 9F m
:eight of each tan* U %; m
Fo% 6o$oun& #eHui#eent >o# t%n
2oam solution application rate U F lpm(m; of li$uid surface area of tan*
2oam solution re$uired U %E; " %/9F-; m; " F lpm(m;
2oam compound re$uired R- U " FF; lpm U %0F0. lpm
2oam compound re$uired for 0F minutes U 0F min "%0F0. lpm U 10770 i#es
2/0 FOA COPOUND CALCULATION FOR INSTALLATION +A*IN) A))RE)ATE
PRODUCT STORA)E CAPACIT( ORE T+AN 2
Fo% 6o$oun& #eHui#eent >o# tBo $o#t%5e >o% onito#s o> 2;00 $ 6%$%6it'
2oam solution re$uired U ; ";E lpm2oam compound re$uired R- U " E/ lpm U %EE lpm
2oam compound re$uired for 0F minutes U 0F min"%EE lpm U 9?0 it#es
9/0 FOA COPOUND CALCULATION FOR T,O +OSE STREAS OF FOA EAC+
,IT+ A CAPACIT( OF 11;0 LP/
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Fo% 6o$oun& #eHui#eent >o# tBo >o% ose st#e%s o> 11;0 $ 6%$%6it'
2oam solution re$uired U ; "%%E lpm
2oam compound re$uired R- U " ;;/ lpm U 0/E lpm
2oam compound re$uired for 0F minutes U 0F min" 0/E lpm U ;;;?it#es
Te %gg#eg%te Hu%ntit' o> >o% 6on6ent#%te s% 5e %#gest o> te 1! 2! o# 9 %s %5ove/
----- 3 0 0 -----
ANNEURE-I*
"RIEF DESCRIPTION OF FIRE FI)+TIN) FOA
1/0 FIRE FI)+TIN) FOA
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2ire fighting foam is a homogeneous mass of tiny air or gas filled bubble of lo# specific
gravity, #hich #hen applied in correct manner and in sufficient $uantity, forms a compact
fluid and stable blan*et #hich is capable of floating on the surface of flammable li$uids
and preventing atmospheric air from reaching the li$uid
2/0 T(PES OF FOA COPOUND
!#o !ypes of foams are used for fighting li$uid fires6
2/1 C+EICAL FOA
+hen t#o or more chemicals are added the foam generates due to chemical reaction
!he most common ingredients used for chemical foam are sodium bicarbonate and
aluminum sulphate #ith stabili)er !he chemical foam is generally used in 2ire
e"tinguishers
2/2 EC+ANICAL FOA
It is produced by mechanically mi"ing a gas or air to a solution of foam compound
concentrate- in #ater Harious types of foam concentrates are used for generating foam,depending on the re$uirement and suitability Aach concentrate has its o#n advantage
and limitations !he brief description of foam concentrates is given belo#
9/0 EC+ANICAL FOA COPOUND
Mechanical foam compound may be classified in to categories based on it8s e"pansion
ratio
9/1 LO, EPANSION FOA
2oam e"pansion ratio may be upto F to %, but usually bet#een F6% to %F6% as typically
produced by self aspirating foam branch pipes
!he lo# e"pansion foam contains more #ater and has better resistant to fire It is suitable
for hydrocarbon li$uid fires and is #idely used in oil refinery, oil platforms, petrochemical
and other chemical industries
9/2 EDIU EPANSION FOA:
2oam e"pansion ratio vary from F%6% to F6% as typically produced by self aspirating
foam branch pipes #ith nets !his foam has limited use in controlling hydrocarbon li$uid
fire because of it8s limitations # r t poor cooling, poor resistant to hot surface(radiant
heat etc
9/; +I)+ EPANSION FOA
2oam e"pansion ratio vary from F%6% to %F6%, usually bet#een 9F6% to %6% as
typically produced by foam generators #ith air fans !his foam has also very limited use
in controlling hydrocarbon li$uid fire because of its limitations # r t poor cooling, poor
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resistant to hot surface(radiant heat etc It is used for protection of hydrocarbon gases
stored under cryogenic conditions and for #arehouse protection
;/0 T(PES OF LO, EPANSION FOA
;/1 PROTEIN "ASE FOA
!he foam concentrate is prepared from hydroly)ed protein either from animals or
vegetable source !he suitable stabili)er and preservatives are also added
!he concentrate forms a thic* foam blan*et and is suitable for hydrocarbon li$uid fires,
but not on #ater miscible li$uids !he effectiveness of foam is not very good on deep
pools or lo# flash point fuels #hich have had lengthy preburn time unless applied very
gently to the surface
!he concentrate is available for induction rate of to 0R !he shelf life of concentrate is
; years
;/2 FLUORO PROTEIN FOA
!his is similar to protein base foam #ith fluro7chemical #hich ma*es it more effective than
protein base foam
!he concentrate forms a thic* foam blan*et and is suitable for hydrocarbon li$uid fires,
but not on #ater miscible li$uids !he foam is very effective on deep pools of lo# flash
point fuels #hich have had lengthy pre burn time
!he concentrate is available for induction rate of to 0R and the shelf life is similar to
that of protein base foam
;/9 AGUEOUS FIL FORIN) FOA AFFF3
!he foam concentrate mainly consists of fluoro carbon surfactants, foaming agent and
stabili)er !his can be used #ith fresh #ater as #ell as #ith sea #ater
It produces very fluid foam, #hich flo#s freely on li$uid surface !he a$ueous film
produced suppresses the li$uid vapour $uic*ly !he foam has $uic* fire *noc* do#n
property and is suitable for li$uid hydrocarbon fires 's the foam has poor drainage rate,
the effectiveness is limited on deep pool fires of lo# flash point fuels #hich have lengthy
pre burn time
!he concentrate is available for induction rate of to 0R and the shelf life is more than
% years !his can also be used #ith non aspirating type no))les
;/; ULTIPURPOSE AFFF
Multipurpose '222 concentrate is synthetic, foaming li$uid designed specially for fire
protection of #ater soluble solvents and #ater insoluble hydrocarbon li$uids !his can be
used either #ith fresh #ater of sea #ater
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+hen applied it forms foam #ith a cohesive polymeric layer on li$uid surface, #hich
suppresses the vapour and e"tinguishes the fire !he foam is also suitable for deep pool
fires because of superior drainage rate and more resistive to hot fuels(radiant heat
!he R induction rate is suitable for li$uid hydrocarbon fires and FR for #ater miscible
solvents !he shelf life of concentrate is not less than % years !his can also be used#ith non aspirating type no))les
;/< FIL FORIN) FLOURO PROTEIN FFFP3
222P combines the rapid fire *noc* do#n $uality of conventional film forming '222 #ith
the high level of post fire security and burn bac* resistance of flouro protein foam !he
concentrate can either be used #ith fresh #ater or sea #ater
!he foam is suitable for hydrocarbon li$uid fires including deep pool fires of lo# flash
point fuels #hich have had lengthy pre burn time
!he concentrate is available for induction rate of to 0R and the shelf life is not less thanF years !his can also be used #ith non aspirating type no))les
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ANNEURE- *
T(PICAL S(STE OF AUTOATIC ACTUATED FOA8CLEAN A)ENT FLOODIN) S(STE
FOR RI SEAL OF LAR)ER FLOATIN) ROOF TANS
!he automatic actuated foam flooding system is a system designed to automatically detect and
e"tinguish the floating roof tan* rim seal fire at its incipient stage !he system is mounted on the
roof of the tan*
Fi#e Etinguising e&i%
'utomatic 'ctuated rim seal fire e"tinguishing system may be any of the follo#ing type 67
1/0 2oam 2looding System2/0 3lean 'gent 2looding System
1/0 Fo% Foo&ing S'ste
Selection and design of foam based rim seal fire protection system should be as defined inthe latest N2P' > %% & %%' Standard for Bo# and Medium A"pansion 2oam 2ilm 2orming2luroprotein 2oam 222P- ( '$ueous 2ilm 2orming 2oam '222- type concentrate isnormally used in the system
1/1 Fo% A$$i6%tion S'ste
' large storage tan* #ould re$uire more than one modular units for foam application in theentire rim seal Aach such unit may typically consist of a long foam distribution pipe, laidalong the tan* perimeter over the rim seal area !he spray no))les for foam application aremounted on the distribution pipe at suitable intervals Distribution pipe is permanently
connected to a storage vessel containing pre7mi" foam and both are placed on the roof !hefoam is *ept pressuri)ed #ith nitrogen !he premi" foam solution is contained in a vessel#hich is *ept charged #ith nitrogen !he system is designed for minimum foam applicationrate of %/ lpm(m; of rim seal area 2or effective control, foam is applied for a period of Eseconds
1/2 A%# Auto-%6tu%tion S'ste
In case of fire on the rim seal, it is automatically detected by a device capable to sense heat,flame, smo*e, combustible vapors or an abnormal condition in the ha)ard area #hich couldproduce fire !he device then actuates the spray system for application of foam in theaffected )one of rim seal to $uic*ly e"tinguish the fire in its incipient stage 'n audio7visual
alarm is also coupled #ith the detection system for necessary fire alert
!he system includes a fire detector net#or* #hich senses fire and actuates the automaticrelease of the e"tinguishing medium on the rim seal area
!he validity of the approach must be demonstrated by the designer for an effective totalflooding e"tinguishing system #hich $uic*ly detects and e"tinguishes fire in its incipientstage #ithout re7flash 'lso, the design considerations should include the impact of the#eight of the modules placed on the floating roof
1/9 T'$i6% C%6u%tions >o# o&u%# Fo% A$$i6%tion S'ste
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??=im seal area of tan* U (( W 9. W U 9EF M;3onsidering a fle"ible seal area of typically mm-=ate of foam application %/ BPM(M; U %E% BPM!otal foam solution re$uired in E sec U /.E B!otal nos of modular unit re$uired U 9 Nosconsidering a vessel of %F B capacity containing %F B of 2oam-
2/0 Ce%n Agent Foo&ing S'ste
Selection of 3lean 'gent and system design for fire protection of rim seal should be in line#ith the LStandard on 3lean 'gent 2ire A"tinguishing Systems > N2P' ;%Adition ;E-and the latest !ypically, any clean agent listed in the latest N2P' ;% can be used innormally unoccupied areas li*e floating roof top 3lean agents li*e !rifluroiodide can be usedas fire suppressant for floating roof rim seal fire protection system
2/1 Ce%n Agent A$$i6%tion S'ste
' large storage tan* #ould re$uire more than one modular units for clean agent applicationfor the entire rim seal !he pre7engineered system as outlined at %E;% of N2P' ;%
;E Adition- may typically consist of a long distribution pipe, laid along the tan* perimeterover the rim seal area !he spray no))les for the clean agent are mounted on the distributionpipe at suitable intervals Aach distribution pipe is permanently connected to a storagevessel containing clean agent and both are placed on the roof !he clean agent is *eptpressuri)ed #ith nitrogen Design capacity of each modular unit #ill be based on the flamee"tinguishing concentration for the particular fuel and clean agent used
In case of fire on the rim seal, it is automatically detected by a device capable to senseheat(flame(smo*e( combustible vapors or an abnormal condition in the ha)ard area #hichcould produce fire refer E;% of N2P' ;%- !he device then actuates the spray systemfor discharge of clean agent in the affected )one of rim seal at appropriate rate anddischarge time re$uired to attain the flame e"tinguishing concentration for the particular fuelbased on the design considerations for $uic* control of fire It is non7electrically operated
system & suitable for installation in lightening prone areas
2/2 A%# Auto A6tu%tion S'ste
'n audio7visual alarm is also coupled #ith the detection system for necessary alert !hevalidity of the approach must be demonstrated by the designer for a clean agent basedeffective automatic actuated e"tinguishing system #hich $uic*ly detects and e"tinguishesfire in its incipient stage #ithout re7flash 'lso, the design considerations should include theimpact of the #eight of the modules placed on the floating roof
2/9 T'$i6% C%6u%tion >o# o&u%# Ce%n Agent A$$i6%tion S'ste??
'ssuming rimseal perimeter U (( " 9. M U ;E/ M
Aach module to cover U E MNumber of modules re$uired U ;E/ ( E U 0 NosDischarge time for clean agent U %7; seconds
T'$i6% &i%g#% o> Auto%ti6 A6tu%te& Etinguising S'ste is %tt%6e& 5eoB/
----- 3 0 0 -----
T'$i6% &i%g#% o> Auto%ti6 A6tu%te& Fo% 5%se& Etinguising S'ste
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T'$i6% &i%g#% o> Auto%ti6 A6tu%te& Ce%n Agent 5%se& Etinguising S'ste