Final Report - HMI-PLC Project
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Transcript of Final Report - HMI-PLC Project
24 June 2015 Nitin Bhardwaj 7145139
Factory Talk Automation Project – 1
(Report)
Nitin Bhardwaj
7145139
Robotics and Industrial
Automation
SUBMITTED To: C. Burns
24 June 2015 Nitin Bhardwaj 7145139
Table of Contents: List of screens
List of untaught features
Flow chart of screen navigation
Display screenshots
List of alarms
List of HMI Tags
List of parameters
24 June 2015 Nitin Bhardwaj 7145139
List of Screens 1. Main Control Screen
2. Manual Control Display
3. Auto - Mode Display
4. Production Report Display
5. Production Trend Pop-Up Display
6. Settings Display
7. Drill Setting Pop-up Display
8. Trending Display
9. Alarm Status Display
10. Alarm History Display
11. Drill Status Pop-Up Display
12. Attention Pop-Up Display
24 June 2015 Nitin Bhardwaj 7145139
Untaught Features:
1. Blinking of buttons/texts to grab attention of the
user.
2. The List indicator is employed with incorporating
accurate expression that would depict the start of
all the five drills within the machine. The current
state would be highlighted on the list.
3. Animation parameters like horizontal
position,visibilty are employed to show the
movement of the part nest from the operator to
the robot and vice – versa. 4. Legends are used in the trending screen to keep
track of the torque values of all the drills
simultaneously. Thus, making the screen more
efficient, informative and visually appealing.
5. Use of 3-D button as E-stop on the auto – mode
screen.
6. Appropriate use of symbols like conveyor, parts
from the symbol libraries.
Flow-Chart Screen Navigation
24 June 2015 Nitin Bhardwaj 7145139
Mai
n C
on
tro
l Scr
een
Auto Mode
Production Report
Settings
Manual
Alarm Status
Production
Drill Status
Manual Mode
Setting
Auto Mode
Alarm
Production
Production Report
Setting
Auto Mode
Alarm
Trending
Settings
Drill Settings
Alarm
auto mode
Manual
Trending
Trending Auto and Settings
Alarm StatusSetting, Auto , Manual ,
Trending
24 June 2015 Nitin Bhardwaj 7145139
1.Main Control Screen
This screen includes all of the navigation buttons that the
application possesses. This screen opens at startup which
enables the opportunity to the operator to navigate to any of
the screens presented. It also enables the opportunity for the
maintenance and the management officials to login to the
system and check for their respective agendas.
24 June 2015 Nitin Bhardwaj 7145139
2.Manual Control Display
This Screen contains all the operations to be taken place
in manual mode of the machine. It also includes status of
drills to which the operator does not have manual
control. On the Left side, there are push buttons which
performs specific tasks with their respective indicators on
the right side.
24 June 2015 Nitin Bhardwaj 7145139
3.Auto - Mode Display
This screen is basically the main screen and shows all of
the necessary things required to be monitored when the
machine is switched to Auto – mode. It includes all of the
sensors, status indicator lists, animation, 3-D e- stop and
the Shutdown button.
24 June 2015 Nitin Bhardwaj 7145139
4.Production Report Display
This screen incorporates the basic production parameters that
are shown with the help of numeric displays. A button is also
provided to the operator to reset the data for the next
shift/day.
24 June 2015 Nitin Bhardwaj 7145139
5.Production Trend Pop-Up Display
This screen enables us to see the production trend
depending on the percentage of parts finished and rejected.
It makes it handy for the management to easily examine the
downward or upward slope of the products produced in a
specific period of time.
24 June 2015 Nitin Bhardwaj 7145139
6.Settings Display
This screen navigates us to various pop-up screens where we
can change upper and lower limits of torques of all the drills
using ramp buttons.
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7. Drill Setting Pop-up Display
This screen acts as a pop-up which is put on the settings screen.
Here, we can change the limits for torques for all the drills.
24 June 2015 Nitin Bhardwaj 7145139
8.Trending Display
The trending screen shows the trend that is followed by the
torque values of all the drills using legends. With the help of
next pen, we can examine each value individually.
24 June 2015 Nitin Bhardwaj 7145139
9. Alarm Status Display
The Alarm Status display depicts the list of all the alarms
presently triggered. With the help of the ramp buttons on the
right hand side, we can highlight the specific alarm of our
choice.
24 June 2015 Nitin Bhardwaj 7145139
10. Alarm History Display
This screen contains the history of all the silenced and
acknowledged alarms. It helps us to know the exact time at
which any of the alarms got triggered.
24 June 2015 Nitin Bhardwaj 7145139
11. Drill Status Pop – Up
This screen shows the status of all the drill’s operations
namely, waiting, torque passed and torque failed along
with the numeric values and the drill operation time side
by side.
24 June 2015 Nitin Bhardwaj 7145139
12. Attention Pop- Up
This screen pop’s up when the rejected part’s percentage is
more than 50% of the total production.
The Settings and Manual screen is not available to the operator.
They are only available to users from maintenance (maint
{0000}) and management (manage{1111}). The production
trend pop-up is only available for management.
24 June 2015 Nitin Bhardwaj 7145139
Alarm Triggers:
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HMI Tags:
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Parameters:
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PLC CODE CHANGE:
Using e- stop within the first rung to deactivate the cycle.
Changing value of both the part nest extended and retracted
timer to 10000 ms for clear animation of the part on the
conveyor.
24 June 2015 Nitin Bhardwaj 7145139