Final Radar ultrasonic
-
Upload
shivansh-kansal -
Category
Documents
-
view
221 -
download
2
Transcript of Final Radar ultrasonic
-
7/30/2019 Final Radar ultrasonic
1/59
ACKNOWLEDGMENT
We own our regards and heartiest gratitude to Dr. I.P Singh (Director) and Er. ManojArora (Head of Department of Electronics and Communication) for their guidance, constant
encouragement, constructive suggestions, thought provoking decisions and guidance to
complete the project in entire duration of this work. At the very outset, we are highly
indebted to JMIT, Radaur for giving us an opportunity to carry out our project on
ULTRASONIC RADAR.
We would specially thank Er. Vishal Chaudhary (Asst. Professor in ECE Dept.), our
Project Guide, for giving time and guidance throughout our project period without whom it
would have been impossible to attain success.
No good work can be done alone, as the saying goes is truly applicable. A friend,
Philosopher and Our Guide always acts source of inspiration and motivation to accomplish a
given task. Our humble and sincere thanks to our project guide for his guidance and
direction, which helped, escalate our practical knowledge.
The co-operation and our combined efforts lead to the completion of the project.
Our heartiest debts to our parents for their encouragement and understanding which has been
a timely factor in completion of this project.
SHIVANSH KANSAL (1209099)
VISHAL KAKKAR (1209121)
VARUN HOODA (1209113)
1
-
7/30/2019 Final Radar ultrasonic
2/59
ABSTRACT
The goal of our project is to design an Ultrasonic Radar, which is used for the purpose ofObject Detection via transmission and reception of Ultrasonic waves.
The circuit of Ultrasonic Radar generates (transmits) ultrasonic sound of frequency between
40 and 50 kHz. As with any other remote control system this circuit comprises of a mini
transmitter and a receiver circuit. Transmitter generates ultrasonic sound and the receiver
senses ultrasonic sound from the transmitter and switches on a relay which further actuates
Buzzer and few LEDs attached to it.
The ultrasonic transmitter uses a 555 based astable multivibrator. It oscillates at a frequency
of 40-50 kHz. An ultrasonic transmitter transducer is used here to transmit ultrasonic sound
very effectively. The ultrasonic receiver circuit uses an ultrasonic receiver transducer to
sense ultrasonic signals. It also uses a two-stage amplifier, a rectifier stage, and an
operational amplifier in inverting mode. Output of op-amp is connected to a relay through a
complimentary relay driver stage. The relay can be used to control any electrical or
electronic equipment.
Although the project aimed only at transmitting and receiving through ultrasonic radar but its
implementations and applications are vast. Ultrasonic Radar can be made of use in Security
Alarms, Anti-theft Cars, Missile Launching, Detection of Enemies, Air Traffic Control,
Defence and many more.
TECHNICAL SPECIFICATIONS :-
Working voltage : 12VDC
Current: 30 mA
The above description gives a brief view about our project ULTRASONIC RADAR.
2
-
7/30/2019 Final Radar ultrasonic
3/59
TABLE OF FIGURES
Figure No. Figure Name Page No.Fig-1 Ultrasonic radar project(Top view) 10
Fig-2 Ultrasonic radar project(side view) 11
Fig-3 Circuit Diagram of ultrasonic radar 15-16
Fig-4 PCB Layout 17
Fig-5 Pin Diagram Of HEF4017BMSI 18
Fig-6 Functional Diagram OF HEF4017BMSI 19
Fig-7 Logic Diagram of 5 STAGE JOHNSON COUNTER21
Fig-8 555 TIMER IC22
Fig-9 555 MONOSTABLE MODE 22
Fig-10 555 ASTABLE MODE 23
Fig-11 Pin diagram of ULN2803A 24
Fig-12 Logic diagram 25
Fig-13 Schematci (each darlington pair) 25
Fig-14 Power supply 26
Fig-15 DC power supply 27
Fig-16 Ammeter 28
Fig-17 Voltmeter of 10 V 29
Fig-18 Voltmeter of 150 V 29
Fig-19 Multimeter as a Ammeter 30
Fig-20 Multimeter as Voltmeter 31
Fig-21 Symbol of LED 32
Fig-22 Circuit of LED 32
Fig-23 Seven Segment Display 33
Fig-24 Stepper Motor 34
Fig-25 Poles of Motor 34
Fig-26 Ultrasonic Sensor 35
Fig-27 TO-220(T),TO-3(k) 37
Fig-28 PCB Layout 38
Fig-29 Resistor 39
Fig-30 Colour Coding 40
Fig-31 Colour Coding Table 41
3
-
7/30/2019 Final Radar ultrasonic
4/59
Fig-32 Transistor 42
Fig-33 Symbol Of Transistor 43
Fig-34 Capacitor 44
Fig-35 Types of Capacitors 44Fig-36 Symbols of Capacitor 45
Fig-37 Coding in Capacitor 45
Fig-38 105k Capacitor 46
Fig-39 IC Socket 46
Fig-40 Relay 47
Fig-41 Types of relays 48
Fig-42 Soldering Iron50
Fig-43 Soldering Stand 51Fig-44 Soldering Wire 52
4
-
7/30/2019 Final Radar ultrasonic
5/59
TABLE OF CONTENTS
CHAPTER
NO.
NAME OF THE CHAPTER PAGE NO.
1.
ULTRASONIC RADAR
1. INTRODUCTION
2. CONSTRUCTION
3. COMPONENTS
4. WORKING
5. CIRCUIT DIAGRAM OF ULTRASONIC RADAR
6. PCB LAYOUT OF ULTRASONIC RADAR
7-15
2.
IC USED
1. HEF4017BMSI
2. 555 TIMER IC
3. ULN2803
16-22
3.
COMPONENTS USED
1. POWER SUPPLY
2. TESTING & CALIBRATION OF EQUIPMENT
3. LIGHT-EMITTING DIODE (LED)
4. SEVEN SEGMENT DISPLAY
5. STEPPER MOTOR
6. ULTRASONIC SENSOR
7. LM78XX (SERIES VOLTAGE REGULATORS)
8. PCB LAYOUT
9. RESISTORS
10. TRANSISTORS
11. CAPACITORS
12. IC SOCKET
13. RELAY
23-46
4. 47-49
5
-
7/30/2019 Final Radar ultrasonic
6/59
TOOLS USED
1. SOLDERING IRON
2. SOLDERING STAND
3. SOLDER WIRE
5.
PRINTED CIRCUIT BOARD
1. CLEANING
2. TIPS
3. PCB PREPARATION
4. TESTING 50-52
6. CONCLUSION 53
7. REFERENCE 54
6
-
7/30/2019 Final Radar ultrasonic
7/59
CHAPTER-1
ULTRASONIC RADAR
1.1 INTRODUCTION
This is a very interesting project with many practical applications in security and alarm
systems for homes, shops and cars. It consists of a set of ultrasonic receiver and transmitter
which operate at the same frequency. When something moves in the area covered by the
circuit the circuits fine balance is disturbed, the alarm is triggered and LEDs starts
glowing. The circuit is very sensitive and can be adjusted to reset itself .
An electronic circuit consist of interconnection of various electrical or electronic
components or devices to fulfill a desired function. In electronic circuit, symbols are used to
represent these components or devices. It includes active and passive components.
A circuit designer must have knowledge of different types of components, there working
application, characteristics, operation range, inputs, outputs and other working conditions.
The frequent knowledge of all components being used by a designer in a circuit is essential
for designer.
During designing a new circuit, a designer must have an idea of the features of the final
products and also know about the working condition, range and other essential characteristic.
Such as environmental conditions; as most of component/devices change their characteristics
with change in environment, to be desired for the final equipment. During designing circuit;
the temperature conditions of the place where the equipment is to be placed must also be
taken into account as it has tremendous effect on the performance of the circuit.
A designer should always remain in touch with latest inventions and developments which are
taking place in the field of circuit designer. At the time of selection of a component in a
circuit, a designer must keep in mind about the substitute components which will give better
performance and high accuracy to the final equipment.
1.2 CONSTRUCTION
First of all let us consider a few basics in building electronic circuits on a printed
circuit board. The board is made of a thin insulating material clad with a thin layer of
conductive copper that is shaped in such a way as to form the necessary conductors between
the various components of the circuit. The use of a properly designed printed circuit board is
7
-
7/30/2019 Final Radar ultrasonic
8/59
very desirable as it speeds construction up considerably and reduces the possibility of
making errors. Smart Kit boards also come pre-drilled and with the outline of the
components and their identification printed on the component side to make construction
easier. To protect the board during storage from oxidation and assure it gets to you in perfect
condition the copper is tinned during manufacturing and covered with a special varnish that
protects it from getting oxidised and also makes soldering easier. Soldering the components
to the board is the only way to build your circuit and from the way you do it depends greatly
your success or failure. This work is not very difficult and if you stick to a few rules you
should have no problems. The soldering iron that you use must be light and its power should
not exceed the 25 Watts.
The tip should be fine and must be kept clean at all times. For this purpose come very
handy specially made sponges that are kept wet and from time to time you can wipe the hot
tip on them to remove all the residues that tend to accumulate on it. DO NOT file or
sandpaper a dirty or worn out tip. If the tip cannot be cleaned, replace it. There are many
different types of solder in the market and you should choose a good quality one that
contains the necessary flux in its core, to assure a perfect joint every time. DO NOT use
soldering flux apart from that which is already included in your solder. Too much flux can
cause many problems and is one of the main causes of circuit malfunction. If nevertheless
you have to use extra flux, as it is the case when you have to tin copper wires, clean it very
thoroughly after you finish your work. In order to solder a component correctly you should
do the following:
Clean the component leads with a small piece of emery paper. Bend them at the correct
distance from the components body and insert the component in its place on the board.
You may find sometimes a component with heavier gauge leads than usual, that are too thick
to enter in the holes of the p.c. board. In this case use a mini drill to enlarge the holes
slightly. Do not make the holes too large as this is going to make soldering difficult
afterwards.
Take the hot iron and place its tip on the component lead while holding the end of the
solder wire at the point where the lead emerges from the board. The iron tip must touch the
lead slightly above the p.c. board.
When the solder starts to melt and flow wait till it covers evenly the area around the
hole and the flux boils and gets out from underneath the solder. The whole operation shouldnot take more than 5 seconds. Remove the iron and allow the solder to cool naturally without
8
-
7/30/2019 Final Radar ultrasonic
9/59
blowing on it or moving the component. If everything was done properly the surface of the
joint must have a bright metallic finish and its edges should be smoothly ended on the
component lead and the board track. If the solder looks dull, cracked, or has the shape of a
blob then you have made a dry joint and you should remove the solder (with a pump, or a
solder wick) and redo it.
Take care not to overheat the tracks as it is very easy to lift them from the board and
break them. When you are soldering a sensitive component it is good practice to hold the
lead from the component side of the board with a pair of long-nose pliers to divert any heat
that could possibly damage the component.
Make sure that you do not use more solder than it is necessary as you are running the
risk of short-circuiting adjacent tracks on the board, especially if they are very close
together.
When you finish your work cut off the excess of the component leads and clean the
board thoroughly with a suitable solvent to remove all flux residues that may still remain on
it.
There are quite a few components in the circuit and you should be careful to avoid
mistakes that will be difficult to trace and repair afterwards. Solder first the pins and the IC
sockets and then following if that is possible the parts list the resistors the trimmers and the
capacitors paying particular attention to the correct orientation of the electrolytic.
Solder then the transistors and the diodes taking care not to overheat them during
soldering. The transducers should be positioned in such a way as they do not affect each
other directly because this will reduce the efficiency of the circuit. When you finish
soldering, check your work to make sure that you have done everything properly, and then
insert the ICs in their sockets paying attention to their correct orientation and handling IC3
with great care as it is of the CMOS type and can be damaged quite easily by static
discharges.
Do not take it out of its aluminum foil wrapper till it is time to insert it in its socket,
ground the board and your body to discharge static electricity and then insert the IC carefully
in its socket. In the kit you will find a LED and a resistor of 560 which will help you to make
the necessary adjustments to the circuit. Connect the resistor in series with the LED and then
connect them between point 9 of the circuit and the positive supply rail (point 1).
9
-
7/30/2019 Final Radar ultrasonic
10/59
Connect the power supply across points 1 (+) and 2 (-) of the p.c. board and put P1 at
roughly its middle position. Turns then P2 slowly till the LED lights when you move your
fingers slightly in front of the transducers. If you have a frequency counter then you can
make a much more accurate adjustment of the circuit. Connect the frequency counter across
the transducer and adjust P2 till the frequency of the oscillator is exactly the same as the
resonant frequency of the transducer. Adjust then P1 for maximum sensitivity. Connecting
together pins 7 & 8 on the p.c. board will make the circuit to stay triggered till it is manually
reset after an alarm. This can be very useful if you want to know that there was an attempt to
enter in the place which are protected by the radar.
10
-
7/30/2019 Final Radar ultrasonic
11/59
Fig .1 Ultrasonic radar project
1.2 COMPONENTS
Transmitter Parts:
IC1 NE555 timer IC
VR1 10k variable resistor
R1 4.7k resistor
R2 18k potentiometer
R3 1k resistor
R4, R5 220 ohm resistor
C1 680 picofarad capacitor
C2 0.01uf capacitor
D1, D2 1N4148 Diode
T1 SL100 NPN transistor T2 SK100 PNP transistor
11
-
7/30/2019 Final Radar ultrasonic
12/59
S1 SPST momentary contact switch
XMTR ultrasonic transmitter 40-50khz
Receiver Parts:
RCVR Ultrasonic Receiver 40-50khz
RL1 6volt 200ohm resistor
IC2 CA3140
VR2 250k Variable Resistor
R6 390k Resistor
R7 470k Resistor
R8, R12 15k Resistor
R9 12k
R10, R13 10k
R11 4.7k
R14 100k Resistor
R15 33 ohm Resistor
C3 0.22uf ceramic capacitor
C4 0.1uf ceramic capacitor
C5 560n ceramic capacitor
T3,T4 BC548 NPN Transistor
T5 BC558 PNP Transistor
T6 SL100 NPN Transistor
D3,D4,D5 1N4148 Diode
STEPPER MOTOR
BUZZER
1.3 WORKING
The circuit described generates (transmits) ultrasonic sound of frequency between 40 and 50
kHz. As with any other remote control system this circuit comprises of a mini transmitter
12
-
7/30/2019 Final Radar ultrasonic
13/59
and a receiver circuit. Transmitter generates ultrasonic sound and the receiver senses
ultrasonic sound from the transmitter and switches on a relay.
The ultrasonic transmitter uses a 555 based astable multivibrator. It oscillates at a frequency
of 40-50 kHz. An ultrasonic transmitter transducer is used here to transmit ultrasonic sound
very effectively. The transmitter is powered from a 9-volt power supply made from AC
220v. The ultrasonic receiver circuit uses an ultrasonic receiver transducer to sense
ultrasonic signals. It also uses a two-stage amplifier, a rectifier stage, and an operational
amplifier in inverting mode. Output of op-amp is connected to a relay through a
complimentary relay driver stage. A 9-volt battery eliminator can be used for receiver
circuit, if required. When switch S1 of transmitter is pressed, it generates ultrasonic sound.
The sound is received by ultrasonic receiver transducer. It converts it to electrical variations
of the same frequency. These signals are amplified by transistors T3 and T4. The amplified
signals are then rectified and filtered. The filtered DC voltage is given to inverting pin of op-
amp IC2. The non- inverting pin of IC2 is connected to a variable DC voltage via preset
VR2 which determines the threshold value of ultrasonic signal received by receiver for
operation of relay RL1. The inverted output of IC2 is used to bias transistor T5. When
transistor T5 conducts, it supplies base bias to transistor T6. When transistor T6 conducts, it
actuates the relay. The relay can be used to control any electrical or electronic equipment.
Important hints:
1. Frequency of ultrasonic sound generated can be varied from 40 to 50 kHz range by
adjusting VR1. Adjust it for maximum performance.
2. Ultrasonic sounds are highly directional. So when you are operating the switch the
ultrasonic transmitter transducer of transmitter should be placed towards ultrasonic receiver
transducer of receiver circuit for proper functioning.
3. Use a 9-volt PP3 battery for transmitter. The receiver can be powered from a battery
eliminator and is always kept in switched on position.
4. For latch facility use a DPDT relay if you want to switch on and switch off the load. A
flip-flop can be inserted between IC2 and relay. If you want only an ON-time delay use a
555 only at output of IC2. The relay will be energised for the required period determined by
the timing components of 555 monostable multivibrator.
5. Ultrasonic waves are emitted by many natural sources. Therefore, sometimes, the circuit
13
-
7/30/2019 Final Radar ultrasonic
14/59
might get falsely triggered, espically when a flip-flop is used with the circuit, and there is no
remedy for that.
Now,In this project we needed to stop the stepper motor when obstacle reflect the waves
from transmitter,for some period of time and also we want to switch on the alarm(buzzer) for
the same period.these both processes can be controlled by a relay R1 which further is
attached with potentiometer which control the time for which stepper motor turn off and
buzzer turn on.
Actually to accomplish that we used 2 555-timer,one of which provide the clock pulse
needed for further operation,and other provide the time for which that clock pulse is allowed
to move on.
1.4 CIRCUIT DIAGRAM OF ULTRASONIC RADAR
14
-
7/30/2019 Final Radar ultrasonic
15/59
15
-
7/30/2019 Final Radar ultrasonic
16/59
Fig: 1 Circuit Diagram of Ultrasonic Radar
16
-
7/30/2019 Final Radar ultrasonic
17/59
1.6 PCB LAYOUT OF ULTRASONIC RADAR
Fig: 2 PCB Layout
17
-
7/30/2019 Final Radar ultrasonic
18/59
CHAPTER 2
IC USED
2.1 HEF4017BMSI
FIG: 3 PIN DIAGRAM OF HEF4017BMSI
DESCRIPTION
The HEF4017B is a 5-stage Johnson decade counter with ten spike-free decoded
active HIGH outputs (Oo to O9), an active LOW output from the most significant flip-flop
(O5-9), active HIGH and active LOW clock inputs (CP0, CP1) and
an overriding asynchronous master reset input (MR). The counter is advanced by either a
LOW to HIGH transition at CP0 while CP1 is LOW or a HIGH to LOW
transition at CP1 while CP0 is HIGH (see also function table).
When cascading counters, the O5-9 output, which is LOW while the counter is in
states 5, 6, 7, 8 and 9, can be used to drive the CP0 input of the next counter. (Oo = O5-9 =
HIGH; O1 to O9 = LOW) independent of the clock inputs (CP0, CP1). Automatic code
correction of the counter is provided by an internal circuit: following any illegal code the
counter returns to a proper counting mode within 11 clock pulses. Schmitt-trigger action in
the clock input makes the circuit highly tolerant to slower clock rise and fall times.
18
-
7/30/2019 Final Radar ultrasonic
19/59
Fig: 4
Functional Diagram OF HEF4017BMSI
PINNING
CP0 clock input (LOW to HIGH triggered)
CP1 clock input (HIGH to LOW triggered)
MR master reset input
O0 to O9 decoded outputs
O5-9 carry output (active LOW)
HEF4017BP(N): 16-lead DIL; plastic (SOT38-1)
HEF4017BD(F): 16-lead DIL; ceramic (cerdip) (SOT74)
HEF4017BT(D): 16-lead SO; plastic (SOT109-1)
( ): Package Designator North America
19
-
7/30/2019 Final Radar ultrasonic
20/59
20
-
7/30/2019 Final Radar ultrasonic
21/59
5 STAGE JOHNSON COUNTER
Fig: 5
Logic Diagram of 5 STAGE JOHNSON COUNTER
21
-
7/30/2019 Final Radar ultrasonic
22/59
Fig: 6
Function Table
1. H = HIGH state (the more positive voltage)
2. L = LOW state (the less positive voltage)
3. X = state is immaterial
4. = positive-going transition
5. = negative-going transition
Some examples of applications for the HEF4017B are:
Decade counter with decimal decoding
1 out of n decoding counter (when cascaded)
Sequential controller
Timer.
22
-
7/30/2019 Final Radar ultrasonic
23/59
2.2 PIN DIAGRAM OF 555 TIMER IC
0V
TRIGGER
OUTPUT
RESET
+Vs
DISCHARGE
THRESHOLD
CONTROL
top view
1
2
3
4 5
6
7
8
555
IKES0902
FIG: 7
555 TIMER IC
2.4 ASTABLE AND MONOSTABLE GENERATORS THE 555 TIMER:-
1) THE 555 MONOSTABLE:
Vin
Vout
0V
C
R RESET +Vs
TRIGGER
DISCHARGE
THRESHOLD
OUTPUT
GND CONTROL
+Vs
10nF
IKES0902
Fig: 8 555 MONOSTABLE
23
-
7/30/2019 Final Radar ultrasonic
24/59
In theory any combination of R and C is possible to achieve a required time period. In
practice, however, there are several things to remember.1. The transistor connected to the DISCHARGE terminal, as well as having to conduct the
short-circuit current of the timing capacitor when the monostable resets, also has to carry
the current flowing through the timing resistor. To prevent destruction of this transistor
the minimum value of R should be 1k.
2. The minimum value ofC should be considered as 100pF, since any smaller value will be
similar to the input capacitance of the timer circuit and so the time periods will be
inaccurate.
3. There are two factors to consider when looking at the maximum value of C. The first is
that any large value capacitors will be electrolytic and so have a leakage current which
must pass through R. If the leakage current is too large for the value ofRthen the time
period will be inaccurate. It could well happen, if there is a large leakage current, that
the voltage across C never reaches 2 3Vsand so the threshold switching voltage level is
neverreached!
2) THE 555 ASTABLE
0V
C
RESET
TRIGGER
DISCHARGE
THRESHOLD
OUTPUT
GND CONTROL
10nF
R1
R2
+Vs
Vout
+Vs
IKES0902
Fig: 9 555 ASTABLE
24
-
7/30/2019 Final Radar ultrasonic
25/59
When first switched on the capacitor, C, is discharged and so the voltage across this
capacitor is less than the TRIGGER voltage and so the output goes to Vs
. The capacitor, C,
charges through R1 and R2 until the voltage across C is greater than the THRESHOLD
switching level, at which point the output voltage becomes 0V and the DISCHARGE
terminal becomes connected to 0V.
The capacitor now discharges through R2 until the voltage across C becomes less
than the TRIGGER switching voltage. When this happens, the output voltage becomes Vs
and the process repeats. It should be noted that the first pulse is longer than the remainder,
since C has to charge from 0V and not 13Vs. The same restrictions apply to the values ofC
and R (R1 and R2) as for the monostable.
2.3 ULN2803A (DARTINGTON TRANSISTOR ARRAY)
Description/ordering information
The ULN2803A is a high-voltage, high-current Darlington transistor array. The deviceconsists of eight npn Darlington pairs that feature high-voltage outputs with common-
cathode clamp diodes for switching inductive loads. The collector-current rating of each
Darlington pair is 500 mA. The Darlington pairs may be connected in parallel for higher
current Capability.
Applications include relay drivers, hammer drivers, lamp drivers, display drivers (LED and
gas discharge), line drivers, and logic buffers. The ULN2803A has a 2.7-k series base
resistor for each Darlington pair for operation directly with TTL or 5-V CMOS devices.
25
-
7/30/2019 Final Radar ultrasonic
26/59
fig .pin diagram of ULN2083A
Logic Diagram
fig. Logic Diagram
26
-
7/30/2019 Final Radar ultrasonic
27/59
fig. Schematic (each Darlington pair)
CHAPTER-3
COMPONENTS USED
3.1 POWER SUPPLY
1. All electronic circuits need a power source to work.
2. For electronic circuits made up of transistors and/or ICs, this power source must be a
DC voltage of a specific value.3. A battery is a common DC voltage source for some types of electronic equipment
especially portables like cell phones and iPods.
4. Most non-portable equipment uses power supplies that operate from the AC power.
Main circuits in most power supplies.
Fig: 10
27
-
7/30/2019 Final Radar ultrasonic
28/59
Power Supply
DC Power Supply- an Introduction
In this section we are going to study how the AC mains supply is converted into the DC
supply required for operating many of the common electronic equipments. As you all may be
aware almost all of the electronic equipments require DC power supply for their operation.
Even those equipments to which we provide AC mains supply, convert it internally into DC
supply to power the electronic circuits
Fig: 11 dc power supply
So, almost all electronic circuits require DC power supply and we have AC supply
commonly available in our homes, offices etc. Now, if we somehow convert the AC mains
supply to DC, then we can run our equipments using this converted DC supply.
The process of converting the AC mains supply to DC supply is called rectification and
the circuit used for this purpose is called rectifier. Using the rectifier circuit and some
other electronic components one can make a power supply to provide DC power to our
electronic equipments.
Let us now see that are those components that together with the rectifier make a complete
power supply.
1) Step Down Transformer
2) Rectifier Circuit
3) Filter Circuit
4) Regulator Circuit
1) Step Down Transformer
28
-
7/30/2019 Final Radar ultrasonic
29/59
The step down transformer is used to reduce or step down the mains AC supply voltage to a
low value. The output from the step down transformer is still in the AC form, only the
voltage is reduced.
2) Rectifier Circuit
In the next section, this reduced AC voltage is fed to a rectifier circuit. The job of this
rectifier is to convert this AC supply into DC. The output of the rectifier will be a DC
supply, but it will be a pulsating DC supply, i.e. this DC supply will contain small amount of
pulses.
3) Filter Circuit.
To remove these pulses from the DC supply and to make it a clean DC supply, this pulsating
DC supply is next fed to a filter circuit. It is the job of this filter circuit to convert this DC
with pulses into a pure DC.
4) Regulator Circuit
This final DC output when given to equipment must provide a constant DC supply. But the
DC output from the filter circuit changes according to change in the load value or according
to change in the input AC mains voltage. To keep this DC output constant irrespective of
change in input AC mains voltage and the load, a circuit known as regulator circuit is used.
3.2 TESTING & CALIBRATION OF EQUIPMENT
1) Physical testing
1) Check front panel.
2) Check power cord.
3) Check the cabinet.
2) Calibration
1) Analog Voltmeter - For checking analog voltmeter regulated power supply,Digital multimeter is used. The Digital multimeter gives accurate voltage but the
meter which connected to the equipment not gives proper accurate voltage.
2) Analog ammeter - For checking analog ammeter regulated power supply,Digital multimeter is used. Power supply points connected to the multi meter then
connected ammeter series with multimeter output of analog multimeter depend
upon the scale of analog ammeter.
29
-
7/30/2019 Final Radar ultrasonic
30/59
Fig: 13Ammeter
Fig: 14 Voltmeter of 10 V
30
-
7/30/2019 Final Radar ultrasonic
31/59
Fig: 15 Voltmeter of 150 V
3) Component Checking- All the component like resistance,capacitor,Transistor,
Diode, Continuity, Voltage, Current measure with the help ofMultimeter
4) Digital Multimeter
A meter is a measuring instrument. An ammeter measures current, a voltmeter measures
the potential difference (voltage) between two points, and an ohmmeter measures
resistance. A multimeter combines these functions, and possibly some additional ones as
well, into a single instrument.
1) Multimeter as a Ammeter
1. Turn Power Off before connecting multimeter
2. Break Circuit
3. Place multimeter in series with circuit
4. Select highest current setting, turn power on, and work your way down.
5. Turn power off
6. Disconnect multimeter.
7. Reconnect CircuitPOWER
Ammeter mode measures current in Amperes. To measure current you need to power off the
circuit, you need to break the circuitso that the ammeter can be connected in series. All the
current flowing in the circuit must pass through the ammeter. Meters are not supposed to
alter the behavior of the circuit, so the ammeter must have a very low resistance. The
diagrams below show the connection of a multimeter to measure current.
Fig: 16 Multimeter as a Ammeter2) Multimeter as a Voltmeter
31
-
7/30/2019 Final Radar ultrasonic
32/59
To use a multimeter as a voltmeter it is connected in parallel between the two points where
the measurement is to be made. The voltmeter provides a parallel pathway so it needs to be
of a high resistance to allow as little current flow through it as possible. Voltage
measurements are the most common measurements. Processing of electronic signals is
usually thought of in voltage terms. Voltage messurements are easy to do because you do not
need to change the original circuit you only need to touch the points of interests
Fig: 17 Multimeter as Voltmeter
1. Select the DC or AC Volts
2. If not a auto-ranging mutimeter then start at the highest volts scale and work your way
down.
3. Be very careful to not touch any other electronic components within the equipment and
do not touch the metal tips.
Multimeter uses
1. With the help of multimeter we can easily measure resistance
2. With the help of multimeter we can also measure the forward voltage
across the diode. With the help of multimeter we alsofind the terminal of transistors.
Review
1) A meter capable of checking for voltage, current, and resistance is called a
multimeter,
2) As voltage is always relative between two points, a voltage-measuring meter
("voltmeter") must be connected to two points in a circuit in order to obtain a good
reading. Be careful not to touch the bare probe tips together while measuring voltage,
as this will create a short-circuit!
32
-
7/30/2019 Final Radar ultrasonic
33/59
3) Remember to always check for both AC and DC voltage when using a
multimetercheck for the presence of hazardous voltage on a circuit. Make sure you
check for voltage between all pair-combinations of conductors, including between
the individual conductors and ground!
3.3 LIGHT-EMITTING DIODE (LED)
3.4
A LED is a diode made from the semi-conductor material gallium arsenide
phosphide. Its component outline and symbol are shown below.
lens
flat
cathode
lead anodelead
anode
cathode
IKES0902
Fig: 18 Symbol of led
When forward biased it conducts and emits light of a certain color depending on its
composition. No light emission occurs in reverse bias and if the reverse voltage exceeds
approximately 5V then the LED may be damaged.
R
+Vs
0V0VIKES0902
Fig: 19 Circuit of led
33
-
7/30/2019 Final Radar ultrasonic
34/59
A LED requires a series resistor to ensure the current does not exceed its maximum rating,
which should be taken as 20mA.
3.4 SEVEN SEGMENT DISPLAY
a
b
c
d
e
f
g
IKES0902
Fig: 20 Seven segment display
Electronic calculators, clocks, cash registers and measuring instruments often have seven-
segment LED displays as numerical indicators. Each segment is an LED and by lighting up
different segments all numbers from 0 to 9 can be displayed. Each segment needs a separate
current limiting resistor to prevent damage to the segment by excess power dissipation.
All the cathodes (common cathode type) or all the anodes (common anode type) are joined
to form a common connection. If the driving circuit is made from transistors, so that the
seven-segment display segments are connected in the collector circuits, then a common
anode display will be required
3.5 STEPPER MOTOR
A stepper motor is an electromechanical device which converts electrical pulses into
discrete mechanical movements. The shaft or spindle of a stepper motor rotates in discrete
step increments when electrical command pulses are applied to it in the proper sequence.
The motors rotation has several direct relationships to these applied input pulses. The
sequence of the applied pulses is directly related to the direction of motor shafts rotation.
34
-
7/30/2019 Final Radar ultrasonic
35/59
The speed of the motor shafts rotation is directly related to the frequency of the input pulses
and the length of rotation is directly related to the number of input pulses applied.
Fig: 21 Fig: 22
Stepper Motor Poles of Motor
In addition to being classified by their step angle stepper motors are also classified according
to frame sizes which correspond to the diameter of the body of the motor. For instance a size
11 stepper motor has a body diameter of approximately 1.1 inches. Likewise a size 23
stepper motor has a body diameter of 2.3 inches (58 mm), etc. The body length may
however, vary from motor to motor within the same frame size classification. As a general
rule the available torque output from a motor of a particular frame size will increase with
increased body length.
35
-
7/30/2019 Final Radar ultrasonic
36/59
3.6 ULTRASONIC SENSOR
Ultrasonic sensors (also known as transceivers when they both send and receive)
work on a principle similar to radar or sonar which evaluate attributes of a target by
interpreting the echoes from radio or sound waves respectively. Ultrasonic sensors generate
high frequency sound waves and evaluate the echo which is received back by the sensor.
Sensors calculate the time interval between sending the signal and receiving the echo to
determine the distance to an object.
Fig: 23 Ultrasonic Sensor
This technology can be used for measuring: wind speed and direction (anemometer),
fullness of a tank and speed through air or water. For measuring speed or direction a device
uses multiple detectors and calculates the speed from the relative distances to particulates in
the air or water. To measure the amount of liquid in a tank, the sensor measures the distance
36
http://en.wikipedia.org/wiki/Radarhttp://en.wikipedia.org/wiki/Sonarhttp://en.wikipedia.org/wiki/Anemometerhttp://en.wikipedia.org/wiki/Sonarhttp://en.wikipedia.org/wiki/Anemometerhttp://en.wikipedia.org/wiki/Radar -
7/30/2019 Final Radar ultrasonic
37/59
to the surface of the fluid. Further applications include: humidifiers, sonar, medical
ultrasonography,burglar alarms and non-destructive testing.
An ultrasonic transducer is a device that converts energy into ultrasound, or sound
waves above the normal range of human hearing. While technically a dog whistle is an
ultrasonic transducer that converts mechanical energy in the form of air pressure into
ultrasonic sound waves, the term is more apt to be used to refer to piezoelectric transducers
that convert electrical energy into sound. Piezoelectric crystals have the property of changing
size when a voltage is applied, thus applying an alternating current(AC) across them causes
them to oscillate at very high frequencies, thus producing very high frequency sound waves.
Systems typically use a transducer which generates sound waves in the ultrasonic
range, above 18,000 hertz, by turning electrical energy into sound, then upon receiving the
echo turn the sound waves into electrical energy which can be measured and displayed.
The technology is limited by the shapes of surfaces and the density or consistency of
the material. For example foam on the surface of a fluid in a tank could distort a reading.
3.7 LM78XX (SERIES VOLTAGE REGULATORS)
GENERAL DESCRIPTION
The LM78XX series of three terminal regulators is available with several fixed
output voltages making them useful in a wide range of applications. One of these is local on
card
regulation, eliminating the distribution problems associated with single point regulation. The
voltages available allow these regulators to be used in logic systems, instrumentation, HiFi,
and other solid state electronic equipment. Although designed primarily as fixed voltage
regulators these devices can be used with external components to obtain adjustable voltages
and currents.
The LM78XX series is available in an aluminum TO-3 package which will allow
over 1.0A load current if adequate heat sinking is provided. Current limiting is included to
limit the peak output current to a safe value. Safe area protection for the output transistor is
provided to limit internal power dissipation. If internal power dissipation becomes too high
for the heat sinking provided, the thermal shutdown circuit takes over preventing the IC from
overheating.
37
http://en.wikipedia.org/wiki/Humidifierhttp://en.wikipedia.org/wiki/Sonarhttp://en.wikipedia.org/wiki/Sonarhttp://en.wikipedia.org/wiki/Medical_ultrasonographyhttp://en.wikipedia.org/wiki/Medical_ultrasonographyhttp://en.wikipedia.org/wiki/Burglar_alarmshttp://en.wikipedia.org/wiki/Non-destructive_testinghttp://en.wikipedia.org/wiki/Ultrasoundhttp://en.wikipedia.org/wiki/Ultrasoundhttp://en.wikipedia.org/wiki/Dog_whistlehttp://en.wikipedia.org/wiki/Piezoelectricityhttp://en.wikipedia.org/wiki/Voltagehttp://en.wikipedia.org/wiki/Alternating_currenthttp://en.wikipedia.org/wiki/Alternating_currenthttp://en.wikipedia.org/wiki/Humidifierhttp://en.wikipedia.org/wiki/Sonarhttp://en.wikipedia.org/wiki/Medical_ultrasonographyhttp://en.wikipedia.org/wiki/Medical_ultrasonographyhttp://en.wikipedia.org/wiki/Burglar_alarmshttp://en.wikipedia.org/wiki/Non-destructive_testinghttp://en.wikipedia.org/wiki/Ultrasoundhttp://en.wikipedia.org/wiki/Dog_whistlehttp://en.wikipedia.org/wiki/Piezoelectricityhttp://en.wikipedia.org/wiki/Voltagehttp://en.wikipedia.org/wiki/Alternating_current -
7/30/2019 Final Radar ultrasonic
38/59
Considerable effort was expanded to make the LM78XX series of regulators easy to
use and minimize the number of external components. It is not necessary to bypass the
output, although this does improve transient response. Input bypassing is needed only if the
regulator is located far from the filter capacitor of the power supply. For output voltage other
than 5V, 12V and 15V the LM117 series provides an output voltage range from 1.2V to
57V.
3.10.2 Features
1.Output current in excess of 1A
2.Internal thermal overload protection
3.No external components required
4.Output transistor safe area protection
5.Internal short circuit current limit
6.Available in the aluminum TO-3 package
Voltage Range
LM7805C 5V
LM7812C 12V
LM7815C 15V
Connection diagram:
38
-
7/30/2019 Final Radar ultrasonic
39/59
Fig: 24 TO-220(T),TO-3(k)
Selecting the Best Regulator For Your Application:
The best choice for a specific application can be determined by evaluating the
requirements such as:
Maximum Load Current
Type of Input Voltage Source (Battery or AC)
Output Voltage Precision (Tolerance)
Quiescent (Idling) Current
Special Features (Shutdown Pin, Error Flag, etc.)
3.8 PCB LAYOUT
Printed Circuit Boards (PCB) are used to both mechanically support and electrically
connect electronic components by either surface mount (SMT) or though hole assembly
using conductive pathways, or traces, etched from copper sheets laminated onto a non-
conductive substrate.
Alternative names are:
Printed wiring board's (PWB)
Etched wiring boardSwitchboard
39
-
7/30/2019 Final Radar ultrasonic
40/59
After populating the board with electronic components, a printed circuit assembly
(PCBA) is formed. This PCBA subassembly will become an integral layer in a GGI
manufactured User Interface Assembly.
Fig: 25
PCB Layout
3.9 RESISTORS
Resistors determine the flow of current in an electrical circuit. Where there is high
resistance in a circuit the flow of current is small, where the resistance is low the flow of
current is large. Resistance, voltage and current are connected in an electrical circuit
by Ohms Law.
Resistors are used for regulating current and they resist the current flow and theextent to which they do this is measured in ohms (). Resistors are found in almost every
electronic circuit.
The most common type of resistor consists of a small ceramic (clay) tube covered
partially by a conducting carbon film. The composition of the carbon determines how much
current can pass through.
40
-
7/30/2019 Final Radar ultrasonic
41/59
Resistors are too small to have numbers printed on them and so they are marked with
a number of coloured bands. Each colour stands for a number. Three colour bands show the
resistors value in ohms and the fourth shows tolerance. Resistors can never be made to a
precise value and the tolerance band (the fourth band) tells us, using a percentage, how close
the resistor is to its coded value.
Resistor
Fig: 26
RESISTOR COLOUR CODING
The resistorcolor code is a long standing standard in both the electronics and
electrical industries, indicating the value ofresistance of a resistor. Resistance is measured
in ohms and there is a foundation for it called Ohm's Law. (Want to know about Ohm's Law?
If so, Each color band represents a number and the order of the color band will represent a
number value. The first 2 color bands indicate a number. The 3rd color band indicates the
multiplier or in other words the number of zeros. The fourth band indicates the tolerance of
the resistor+/- 20%, 10% or 5%. In most cases, there are 4 color bands. However, certain
precision resistors have 5 bands or have the values written on them, refining the tolerance
value even more. There is no standard (TANS) however, for the 5th band. From one
manufacturing company to another, the 5th band may indicate 2%, 1%, 1/2% or even closer,
according to their own standards. Color bands are usually found on resistors that have a
41
http://www.csgnetwork.com/glossaryr.html#resistorhttp://www.csgnetwork.com/glossaryr.html#resistancehttp://www.csgnetwork.com/glossaryo.html#OHMhttp://www.csgnetwork.com/glossaryr.html#resistorhttp://www.csgnetwork.com/glossaryt.html#TANShttp://www.csgnetwork.com/glossaryr.html#resistorhttp://www.csgnetwork.com/glossaryr.html#resistancehttp://www.csgnetwork.com/glossaryo.html#OHMhttp://www.csgnetwork.com/glossaryr.html#resistorhttp://www.csgnetwork.com/glossaryt.html#TANS -
7/30/2019 Final Radar ultrasonic
42/59
wattage value of 1/8 to 2 watts; though it is rare, there are some 5 watt resistors that are
banded. There are also some capacitors that are color coded.
Colour Coding
Fig: 27
COLOUR CODING TABLE
42
http://www.csgnetwork.com/glossaryw.html#watthttp://www.csgnetwork.com/glossaryc.html#capacitorhttp://www.csgnetwork.com/glossaryw.html#watthttp://www.csgnetwork.com/glossaryc.html#capacitor -
7/30/2019 Final Radar ultrasonic
43/59
Fig: 28 COLOUR CODING TABLE
3.10 TRANSISTORS
A transistor is a semiconductordevice used to amplify and switch electronic signals
and power. It is composed of a semiconductor material with at least three terminals for
connection to an external circuit. A voltage or current applied to one pair of the transistor's
terminals changes the current flowing through another pair of terminals. Because the
controlled (output)powercan be much more than the controlling (input) power, a transistor
can amplify a signal. Today, some transistors are packaged individually, but many more are
found embedded in integrated circuits.
43
http://en.wikipedia.org/wiki/Semiconductorhttp://en.wikipedia.org/wiki/Semiconductor_devicehttp://en.wikipedia.org/wiki/Electronic_amplifierhttp://en.wikipedia.org/wiki/Electronicshttp://en.wikipedia.org/wiki/Electric_powerhttp://en.wikipedia.org/wiki/Gainhttp://en.wikipedia.org/wiki/Integrated_circuithttp://en.wikipedia.org/wiki/Semiconductorhttp://en.wikipedia.org/wiki/Semiconductor_devicehttp://en.wikipedia.org/wiki/Electronic_amplifierhttp://en.wikipedia.org/wiki/Electronicshttp://en.wikipedia.org/wiki/Electric_powerhttp://en.wikipedia.org/wiki/Gainhttp://en.wikipedia.org/wiki/Integrated_circuit -
7/30/2019 Final Radar ultrasonic
44/59
The transistor is the fundamental building block of modern electronic devices, and is
ubiquitous in modern electronic systems. Following its release in the early 1950s the
transistor revolutionized the field of electronics, and paved the way for smaller and
cheaperradios, calculators, and computers, among other things.
Fig:29 Transistor
The essential usefulness of a transistor comes from its ability to use a small signal
applied between one pair of its terminals to control a much larger signal at another pair of
terminals. This property is called gain. A transistor can control its output in proportion to the
input signal; that is, it can act as an amplifier. Alternatively, the transistor can be used to turn
current on or off in a circuit as an electrically controlled switch, where the amount of current
is determined by other circuit elements.
There are two types of transistors, which have slight differences in how they are used
in a circuit. A bipolar transistor has terminals labeled base, collector, and emitter. A small
current at the base terminal (that is, flowing from the base to the emitter) can control or
switch a much larger current between the collector and emitter terminals. For a field-effect
transistor, the terminals are labeled gate, source, and drain, and a voltage at the gate can
control a current between source and drain.
The image to the right represents a typical bipolar transistor in a circuit. Charge will
flow between emitter and collector terminals depending on the current in the base. Since
internally the base and emitter connections behave like a semiconductor diode, a voltage
44
http://en.wikipedia.org/wiki/Electronic_devicehttp://en.wikipedia.org/wiki/Radiohttp://en.wikipedia.org/wiki/Calculatorhttp://en.wikipedia.org/wiki/Computerhttp://en.wikipedia.org/wiki/Gainhttp://en.wikipedia.org/wiki/Amplifierhttp://en.wikipedia.org/wiki/Switchhttp://en.wikipedia.org/wiki/Electronic_devicehttp://en.wikipedia.org/wiki/Radiohttp://en.wikipedia.org/wiki/Calculatorhttp://en.wikipedia.org/wiki/Computerhttp://en.wikipedia.org/wiki/Gainhttp://en.wikipedia.org/wiki/Amplifierhttp://en.wikipedia.org/wiki/Switch -
7/30/2019 Final Radar ultrasonic
45/59
drop develops between base and emitter while the base current exists. The amount of this
voltage depends on the material the transistor is made from, and is referred to as VBE.
Fig: 30 Symbol Of Transistor
3.11 CAPACITORS
Capacitors are components that are used to store an electrical charge and are used in
timer circuits. A capacitor may be used with a resistor to produce a timer. Sometimes
capacitors are used to smooth a current in a circuit as they can prevent false triggering of
other components such as relays. When power is supplied to a circuit that includes a
capacitor - the capacitor charges up. When power is turned off the capacitor discharges its
electrical charge slowly.
45
-
7/30/2019 Final Radar ultrasonic
46/59
Fig: 31 Capacitor
A capacitor is composed of two conductors separated by an insulating material called
a DIELECTRIC. The dielectric can be paper, plastic film, ceramic, air or a vacuum. The
plates can be aluminum discs, aluminum foil or a thin film of metal applied to opposite sides
of a solid dielectric. The CONDUCTOR - DIELECTRIC - CONDUCTOR sandwich can be
rolled into a cylinder or left flat
Fig:32
Types of capacitors
Electrolytic capacitors are polarized which means they have a positive and negative
lead and must be positioned in a circuit the right way round (the positive lead must go to the
positive side of the circuit). They also have a much higher capacitance than non-electrolytic
capacitors.
46
-
7/30/2019 Final Radar ultrasonic
47/59
Non-electrolytic capacitors usually have a lower capacitance. They are not polarized
(do not have a positive and negative lead) and can be placed anyway round in a circuit.
They are normally used to smooth a current in a circuit.
Fig: 33 Symbols of Capacitor
CAPACITOR CODING:
There is a three digit code printed on a ceramic capacitor specifying its value. The
first two digits are the two significant figures and the third digit is a base 10 multiplier. The
value is given inpicofarads(pF). A letter suffix indicates the tolerance.
C 0.25 pF M 20%
D 0.5 pF P +100 0%
J 5% Y 20 +50%
K 10% Z 20 + 80%
Fig: 34 coding in capacitor
Example: a label of "104K" indicates 10104 pF = 100,000 pF = 100 nF = 0.1 F 10%
47
http://en.wikipedia.org/wiki/Picofaradhttp://en.wikipedia.org/wiki/Picofarad -
7/30/2019 Final Radar ultrasonic
48/59
Fig: 35 105k capacitor
3.12 IC SOCKET
Socketing expensive ICs or holding the firmware during the debugging phase of a
new design is not only advisable, for most applications mandatory. The Adapters.com sales
staff has over 50 years combined experience working with IC packaging and there
applications. In some cases we know the product better than the manufactures themselves. It
is mainly used for IC safety.
IC Socket
Fig: 36
3.13 RELAY
48
-
7/30/2019 Final Radar ultrasonic
49/59
Fig.37 Relays
A simple electromagnetic relay consists of a coilof wire wrapped around asoft iron core, an
iron yoke which provides a low reluctancepath for magnetic flux, a movable iron armature,
and one or more sets of contacts (there are two in the relay pictured). The armature is hinged
to the yoke and mechanically linked to one or more sets of moving contacts. It is held in
place by a spring so that when the relay is de-energized there is an air gap in the magnetic
circuit. In this condition, one of the two sets of contacts in the relay pictured is closed, and
the other set is open. Other relays may have more or fewer sets of contacts depending on
their function. The relay in the picture also has a wire connecting the armature to the yoke.
This ensures continuity of the circuit between the moving contacts on the armature, and the
circuit track on theprinted circuit board(PCB) via the yoke, which is soldered to the PCB.
When an electric currentis passed through the coil it generates a magnetic field that activates
the armature, and the consequent movement of the movable contact(s) either makes or
breaks (depending upon construction) a connection with a fixed contact. If the set of contacts
was closed when the relay was de-energized, then the movement opens the contacts and
breaks the connection, and vice versa if the contacts were open. When the current to the coilis switched off, the armature is returned by a force, approximately half as strong as the
magnetic force, to its relaxed position. Usually this force is provided by a spring, but gravity
is also used commonly in industrial motor starters. Most relays are manufactured to operate
quickly. In a low-voltage application this reduces noise; in a high voltage or current
application it reducesarcing.
When the coil is energized with direct current, a diode is often placed across the coil to
dissipate the energy from the collapsing magnetic field at deactivation, which would
otherwise generate a voltage spike dangerous to semiconductorcircuit components. Some
49
http://en.wikipedia.org/wiki/Coilhttp://en.wikipedia.org/wiki/Coilhttp://en.wikipedia.org/wiki/Magnetic_corehttp://en.wikipedia.org/wiki/Magnetic_corehttp://en.wikipedia.org/wiki/Magnetic_reluctancehttp://en.wikipedia.org/wiki/Magnetic_reluctancehttp://en.wikipedia.org/wiki/Armature_(electrical_engineering)http://en.wikipedia.org/wiki/Spring_(device)http://en.wikipedia.org/wiki/Printed_circuit_boardhttp://en.wikipedia.org/wiki/Printed_circuit_boardhttp://en.wikipedia.org/wiki/Electric_currenthttp://en.wikipedia.org/wiki/Electric_currenthttp://en.wikipedia.org/wiki/Magnetic_fieldhttp://en.wikipedia.org/wiki/Arcinghttp://en.wikipedia.org/wiki/Arcinghttp://en.wikipedia.org/wiki/Direct_currenthttp://en.wikipedia.org/wiki/Diodehttp://en.wikipedia.org/wiki/Voltage_spikehttp://en.wikipedia.org/wiki/Semiconductorhttp://en.wikipedia.org/wiki/File:Relay_Parts.jpghttp://en.wikipedia.org/wiki/Coilhttp://en.wikipedia.org/wiki/Magnetic_corehttp://en.wikipedia.org/wiki/Magnetic_reluctancehttp://en.wikipedia.org/wiki/Armature_(electrical_engineering)http://en.wikipedia.org/wiki/Spring_(device)http://en.wikipedia.org/wiki/Printed_circuit_boardhttp://en.wikipedia.org/wiki/Electric_currenthttp://en.wikipedia.org/wiki/Magnetic_fieldhttp://en.wikipedia.org/wiki/Arcinghttp://en.wikipedia.org/wiki/Direct_currenthttp://en.wikipedia.org/wiki/Diodehttp://en.wikipedia.org/wiki/Voltage_spikehttp://en.wikipedia.org/wiki/Semiconductor -
7/30/2019 Final Radar ultrasonic
50/59
automotive relays include a diode inside the relay case. Alternatively, a contact protection
network consisting of a capacitor and resistor in series (snubbercircuit) may absorb the
surge. If the coil is designed to be energized withalternating current(AC), a small copper
"shading ring" can be crimped to the end of the solenoid, creating a small out-of-phase
current which increases the minimum pull on the armature during the AC cycle. [1]
A solid-state relay uses a thyristoror other solid-state switching device, activated by the
control signal, to switch the controlled load, instead of a solenoid. An optocoupler(a light-
emitting diode (LED) coupled with aphoto transistor) can be used to isolate control and
controlled circuits.
Fig.38 Circuit symbols of relays.
(C denotes the common terminal in SPDT and DPDT types.)
Since relays areswitches, the terminology applied to switches is also applied to relays; a
relay switches one or more poles, each of whose contacts can be thrown by energizing the
coil in one of three ways:
1. Normally-open (NO) contacts connect the circuit when the relay is activated; the
circuit is disconnected when the relay is inactive. It is also called aForm A contact or
"make" contact. NO contacts may also be distinguished as "early-make" orNOEM,
which means that the contacts close before the button or switch is fully engaged.
2. Normally-closed (NC) contacts disconnect the circuit when the relay is activated; the
circuit is connected when the relay is inactive. It is also called a Form B contact or"break" contact. NC contacts may also be distinguished as "late-break" orNCLB,
50
http://en.wikipedia.org/wiki/Snubberhttp://en.wikipedia.org/wiki/Alternating_currenthttp://en.wikipedia.org/wiki/Alternating_currenthttp://en.wikipedia.org/wiki/Alternating_currenthttp://en.wikipedia.org/wiki/Relay#cite_note-1http://en.wikipedia.org/wiki/Thyristorhttp://en.wikipedia.org/wiki/Optocouplerhttp://en.wikipedia.org/wiki/Light-emitting_diodehttp://en.wikipedia.org/wiki/Light-emitting_diodehttp://en.wikipedia.org/wiki/Photo_transistorhttp://en.wikipedia.org/wiki/Switchhttp://en.wikipedia.org/wiki/Switchhttp://en.wikipedia.org/wiki/File:Relay_symbols.svghttp://en.wikipedia.org/wiki/Snubberhttp://en.wikipedia.org/wiki/Alternating_currenthttp://en.wikipedia.org/wiki/Relay#cite_note-1http://en.wikipedia.org/wiki/Thyristorhttp://en.wikipedia.org/wiki/Optocouplerhttp://en.wikipedia.org/wiki/Light-emitting_diodehttp://en.wikipedia.org/wiki/Light-emitting_diodehttp://en.wikipedia.org/wiki/Photo_transistorhttp://en.wikipedia.org/wiki/Switch -
7/30/2019 Final Radar ultrasonic
51/59
which means that the contacts stay closed until the button or switch is fully
disengaged.
3. Change-over (CO), or double-throw (DT), contacts control two circuits: one
normally-open contact and one normally-closed contact with a common terminal. It
is also called a Form C contact or "transfer" contact ("break before make"). If this
type of contact utilizes a "make before break" functionality, then it is called a Form
D contact.
The following designations are commonly encountered:
1. SPST Single Pole Single Throw. These have two terminals which can be connected
or disconnected. Including two for the coil, such a relay has four terminals in total. It
is ambiguous whether the pole is normally open or normally closed. The terminology
"SPNO" and "SPNC" is sometimes used to resolve the ambiguity.
2. SPDT Single Pole Double Throw. A common terminal connects to either of two
others. Including two for the coil, such a relay has five terminals in total.
3. DPST Double Pole Single Throw. These have two pairs of terminals. Equivalent to
two SPST switches or relays actuated by a single coil. Including two for the coil,
such a relay has six terminals in total. The poles may be Form A or Form B (or one
of each).
4. DPDT Double Pole Double Throw. These have two rows of change-over terminals.
Equivalent to two SPDT switches or relays actuated by a single coil. Such a relay has
eight terminals, including the coil.
The "S" or "D" may be replaced with a number, indicating multiple switches connected
to a single actuator. For example 4PDT indicates a four pole double throw relay (with 12
terminals).
EN 50005 are among applicable standards for relay terminal numbering; a typical EN
50005-compliant SPDT relay's terminals would be numbered 11, 12, 14, A1 and A2 for
the C, NC, NO, and coil connections, respectively.
CHAPTER-4
51
http://en.wikipedia.org/wiki/Actuatorhttp://en.wikipedia.org/wiki/Actuator -
7/30/2019 Final Radar ultrasonic
52/59
TOOLS USED
4.1 SOLDERING IRON
A soldering iron is a hand tool most commonly used in soldering. It supplies heat to
melt the solderso that it can flow into the joint between two workpieces.
A soldering iron is composed of a heated metal tip and an insulated handle. Heating
is often achieved electrically, by passing an electric current (supplied through an electrical
cord or battery cables) through the resistive material of a heating element. Another heating
method includes combustion of a suitable gas, which can either be delivered through a tank
mounted on the iron (flameless), or through an external flame.
Less common uses includepyrography (burning designs into wood) and plastic
welding.
Soldering irons are most often used for installation, repairs, and limited production
work. High-volume production lines use other soldering methods.
Soldering Iron
Fig: 37
52
http://en.wikipedia.org/wiki/Hand_toolhttp://en.wikipedia.org/wiki/Solderinghttp://en.wikipedia.org/wiki/Solderhttp://en.wikipedia.org/wiki/Heating_elementhttp://en.wikipedia.org/wiki/Pyrographyhttp://en.wikipedia.org/wiki/Plastic_weldinghttp://en.wikipedia.org/wiki/Plastic_weldinghttp://en.wikipedia.org/wiki/Hand_toolhttp://en.wikipedia.org/wiki/Solderinghttp://en.wikipedia.org/wiki/Solderhttp://en.wikipedia.org/wiki/Heating_elementhttp://en.wikipedia.org/wiki/Pyrographyhttp://en.wikipedia.org/wiki/Plastic_weldinghttp://en.wikipedia.org/wiki/Plastic_welding -
7/30/2019 Final Radar ultrasonic
53/59
4.2 SOLDERING STAND
A soldering iron stand keeps the iron away from flammable materials, and often
also comes with a cellulose sponge and flux pot for cleaning the tip. Some soldering
irons for continuous and professional use come as part of a soldering station, which
allows the exact temperature of the tip to be adjusted, kept constant, and sometimes
displayed.
Soldering Stand
Fig: 38
4.3 SOLDER WIRE
Solder is a fusible metal alloy used to join together metal workpieces and having a
melting point below that of the workpiece(s).
Soft solder is what is most often thought of when solder or soldering are mentioned
and it typically has a melting range of 90 to 450 C (190 to 840 F). It is commonly used
in electronics andplumbing. Alloys that melt between 180 and 190 C (360 and 370 F) are
the most commonly used. By definition, using alloys with melting point above 450
C (840 F) is called 'hard soldering', 'silver soldering' orbrazing. Soft solder can contain
lead and/orflux but in many applications lead free solder is used. Perhaps the most commonand most familiar form of solder is as a wire or rod, though plumbers often use bars of solder
53
http://en.wikipedia.org/wiki/Fusible_alloyhttp://en.wikipedia.org/wiki/Alloyhttp://en.wikipedia.org/wiki/Solderinghttp://en.wikipedia.org/wiki/Electronicshttp://en.wikipedia.org/wiki/Plumbinghttp://en.wikipedia.org/wiki/Brazinghttp://en.wikipedia.org/wiki/Flux_(metallurgy)http://en.wikipedia.org/wiki/Fusible_alloyhttp://en.wikipedia.org/wiki/Alloyhttp://en.wikipedia.org/wiki/Solderinghttp://en.wikipedia.org/wiki/Electronicshttp://en.wikipedia.org/wiki/Plumbinghttp://en.wikipedia.org/wiki/Brazinghttp://en.wikipedia.org/wiki/Flux_(metallurgy) -
7/30/2019 Final Radar ultrasonic
54/59
whilejewelers often use solder in thin sheets which they cut into snippets. Solder can also
come in a paste or as a preformed foil shaped to match the workpiece. The word solder
comes from the Middle English word soudur, via Old French solduree and soulder, from
the Latin solidare, meaning "to make solid".
Eutectic alloys melt at a single temperature. Non-eutectic alloys have markedly
different solidus and liquidus temperature, and within that range they exist as a paste of solid
particles in a melt of the lower-melting phase. The pasty state causes some problems during
handling; it can however be exploited as it allows molding of the solder during cooling, e.g.
for ensuring watertight joint of pipes, resulting in a so called 'wiped joint'.
With the reduction of the size of circuit board features, the size of interconnects
shrinks as well. At such current densities the Sn63Pb37 solder balls form hillocks on the
anode side and voids on the cathode side; the increased content of lead on the anode side
suggests lead is the primary migrating species.
.
Fig: 39
Soldering wire
54
http://en.wikipedia.org/wiki/Jewelerhttp://en.wikipedia.org/wiki/Middle_Englishhttp://en.wikipedia.org/wiki/Old_Frenchhttp://en.wikipedia.org/wiki/Latinhttp://en.wikipedia.org/wiki/Eutectichttp://en.wikipedia.org/wiki/Solidus_(chemistry)http://en.wikipedia.org/wiki/Liquidushttp://en.wikipedia.org/wiki/Jewelerhttp://en.wikipedia.org/wiki/Middle_Englishhttp://en.wikipedia.org/wiki/Old_Frenchhttp://en.wikipedia.org/wiki/Latinhttp://en.wikipedia.org/wiki/Eutectichttp://en.wikipedia.org/wiki/Solidus_(chemistry)http://en.wikipedia.org/wiki/Liquidus -
7/30/2019 Final Radar ultrasonic
55/59
CHAPTER-5
PRINTED CIRCUIT BOARD (PCB)
5.1 CLEANING
When burnt flux and oxidized material begin to accumulate on the tip, they can block
heat transfer and contaminate joints, making soldering difficult or impossible. Therefore, the
tips are periodically cleaned. Many soldering stations come with cellulose sponges which are
dampened and used to wipe a hot iron's tip clean. A wire brush, preferably brass or wire
wheel (mounted on a bench grinder), is sometimes carefully used to remove very severe
oxidation, though this may risk damaging the tip's protective iron plating. A small amount of
fresh solder is usually then applied to the clean tip in a process called tinning. The working
surface of the tip is usually kept tinned (coated with wet solder) to minimize oxidation.
Oxidation blocks heat transfer, corrodes the tip, and contaminates the joint.
5.2 TIPS
Some soldering irons have interchangeable tips, also known as bits that vary in size
and shape for different types of work. Pyramid tips with a triangular flat face and chisel tips
with a wide flat face are useful for soldering sheet metal. Fine conical or tapered chisel tips
are typically used for electronics work.
Older and very cheap irons typically use a bare copper tip, which is shaped with a file
or sandpaper. This dissolves gradually into the solder, suffering pitting and erosion of the
shape. Copper tips are sometimes filed when worn down. Iron-plated copper tips have
become increasingly popular since the 1980s. Because iron is not readily dissolved by
molten solder, the plated tip is more durable than a bare copper one. This is especially
important when working at the higher temperatures needed for modern lead-free solders.
Solid iron and steel tips are seldom used because they store less heat, and rusting can break
the heating element.
5.3 PCB PREPARATION
55
http://en.wikipedia.org/wiki/Tinninghttp://en.wikipedia.org/wiki/Oxidationhttp://en.wikipedia.org/wiki/Sheet_metalhttp://en.wikipedia.org/wiki/Platedhttp://en.wikipedia.org/wiki/Tinninghttp://en.wikipedia.org/wiki/Oxidationhttp://en.wikipedia.org/wiki/Sheet_metalhttp://en.wikipedia.org/wiki/Plated -
7/30/2019 Final Radar ultrasonic
56/59
1. CLEANING OF PCB- The plate of copper is generally washed so as to remove an oxide
grease or dirt.
2. DESINGNING- Draw the layout of the circuit on the graph paper. The distance for the
component is left by placing the component.
3. PAINTING- Once the layout circuit is drawn, we will paint the PCB. Draw lines on PCB
with the help of brush. Lines should neither be too narrow nor be too wide.
4. ETCHING- For etching of the plates take a utensil and wash it properly. For washing
PCB take water, just enough to complete immerse the board. Add 230 gm of ferric chloride
carefullywithout splashing andplace the PCB. Place the plate in utensil with the copper side
up such that the copper side is completely immersed in solution. After sometime the copper
side etches and the base material could not thus, the etching process is completed.
5. DRILLING - When the paint is dry, we should drill the plate. The holes should be
exactly placed so that the component fix exactly in the holes without any bending of leads.
For the drilling of holes, place it on the proper position. Always ensure that the copper lines
passage near the holes.
6. WASHING - The paint of pattern is removed by rubbing it with rag to see the entire
copper pattern. Now wash the PCB in water.
5.4 TESTING
5.4.1 BREADBOARD TESTING
Each board needs to ensure that the required connection exists, that there are not
short circuit and drill holes are properly placed. The testing usually consists of visual
inspection and continuity testing, Complex board requires both.
5.4.2 VISUALIZATION TESTING
All the components have been mounted we inspect that they have been mounted
according to the layout and circuit diagram. Then soldering is done. The circuit is then
checked for any soldering defects or short circuiting.
5.4.3 OVERHEATING TESTING
56
-
7/30/2019 Final Radar ultrasonic
57/59
The circuit is switched on and then kept on for several hours to check for burning of
any component especially IC. This helps us to know the consistency of the circuit.
CHAPTER 7
CONCLUSION
This project aimed at reception of ultrasonic signals which are continuously being
transmitted when something interrupts.
The project was completed successfully and it was helpful to us in various direct and indirect
ways, like understanding of circuits as well as procedure followed in manufacturing acomponents.
A good insight into inspection and Quality check of products helped us to be more familiar
with the Electronics Industry.
Conclusion of minor project ULTRASONIC RADAR helped a lot in implementing our
theoretical knowledge to an practical exposure.
FUTURE SCOPE:-
Although the project aimed only at making call through ultrasonic radar but itsimplementations and applications are vast. Ultrasonic Radar can be made of use in:-
1. Security Alarms
2. Anti-theft Cars
3. Missile Launching
4. Detection of Enemies
5. Air Traffic Control
6. Defence
57
-
7/30/2019 Final Radar ultrasonic
58/59
CHAPTER 8
REFERENCES
1. Digital electronics-R.P.Jain.
2. Electronics devices and circuits-Sanjeev Gupta.
3. Digital electronics-Floyd.
4. http://www. wikepedia.org/ultrasonic_radar
5. http://www.circuitstoday.com/200m-fm-transmitter/
6. http://www.members.tripod.com/~transmitters/
7. http://www.circuitstoday.com/200m-fm-transmitter/8. http://www.members.tripod.com/~transmitters/
58
http://www.circuitstoday.com/200m-fm-transmitterhttp://www.members.tripod.com/~transmitters/http://www.circuitstoday.com/200m-fm-transmitter/http://www.members.tripod.com/~transmitters/http://www.circuitstoday.com/200m-fm-transmitterhttp://www.members.tripod.com/~transmitters/http://www.circuitstoday.com/200m-fm-transmitter/http://www.members.tripod.com/~transmitters/ -
7/30/2019 Final Radar ultrasonic
59/59