MEASUREMENT LASER ULTRASONIC RADAR ARRAYS TEMP & …

MEASUREMENT LASER ULTRASONIC RADAR ARRAYS TEMP & VIBRATION

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Q45U Discrete Output, 12-24 V DC

RangeTemperature Compensation Connection

OutputType

ResponseTime Models

100 mm to 1.4 m No

2 mBipolarNPN/PNP

Programmable for20, 40, 160or 640 ms

Q45UBB63DA

5-pin Mini QD Q45UBB63DAQ

5-pin Euro QD Q45UBB63DAQ6

100 mm to 1.4 m Yes

2 mBipolarNPN/PNP

Programmable for20, 40, 160or 640 ms

Q45UBB63DAC

5-pin Mini QD Q45UBB63DACQ

5-pin Euro QD Q45UBB63DACQ6

250 mm to 3 m† Yes

2 mBipolarNPN/PNP

Programmable for40, 80, 320 or 1280 ms

Q45UBB63BC

5-pin Mini QD Q45UBB63BCQ

5-pin Euro QD Q45UBB63BCQ6

Q45U Analog Output, 15-24 V DC

RangeTemperature Compensation Connection

OutputType

ResponseTime Models

100 mm to 1.4 m Yes

2 m Selectable0 to 10 V dc or 4 to 20 mA

Adjustable from40 to 1280 ms

Q45ULIU64ACR

5-pin Mini QD Q45ULIU64ACRQ

5-pin Euro QD Q45ULIU64ACRQ6

250 mm to 3 m† Yes

2 m Selectable0 to 10 V dc or 4 to 20 mA

Adjustable from80 to 2560 ms

Q45ULIU64BCR

5-pin Mini QD Q45ULIU64BCRQ

5-pin Euro QD Q45ULIU64BCRQ6

Connection options: A model with a QD requires a mating cordset.

For 9 m cable, add suffix W/30 to the 2 m model number (example, Q45UBB63DA W/30). † The far limit may be extended as far as 3.9 m for good acoustical targets–hard surfaces with area greater than 100 cm2.

44.5 mm 54.1 mm

87.6 mm

30.0 mm

44.5 mm

79.4 mm

87.6 mm

30.0 mm

• The Q45U accepts programming storage cards for fast, easy sensing parameter changes with ranges up to 3 m

• Bipolar discrete models have switches for ON/OFF presence detection and HIGH/LOW level control

• In ON/OFF mode, bipolar discrete models detect when the target is within the set range or when it is outside the range

• In HIGH/LOW mode, bipolar discrete models detect when the target is outside the configured range, for fill level control, web tensioning control and similar applications

• Response time is programmed with switches in discrete models and with a potentiometer in analog models

• Push-button and remote TEACH-mode programming with an external switch, computer or controller for added security and convenience

Versatile Ultrasonic Sensors

Q45U Series


233

Q45U Specifications

Sensing Range “A” suffix: Near limit: 100 mm min. (239 kHz) “B” suffix: Near limit: 250 mm min. (128 kHz)“A” suffix: Far limit: 1.4 m max. (239 kHz) “B” suffix: Far limit: 3.0 m max. (128 kHz)NOTE: The far limit may be extended on long range units, as far as 3.9 m for good acoustical targets (hard surfaces with area greater than 100 cm2)

Supply Voltage and Current Discrete: 12 to 24 V dc (10% max. ripple); 100 mA (exclusive of load) Analog: 15 to 24 V dc (10% max. ripple); 100 mA (exclusive of load)

Supply Protection Circuitry Protected against reverse polarity and transient voltages

Output Protection Circuitry Protected against false pulse on power-up and continuous overload or short-circuit of outputs

Output Configuration Discrete: Bipolar: One current sourcing (PNP) and one current sinking (NPN) open collector transistorAnalog: One voltage sourcing and one current sourcing; one or the other output is enabled by internal programming switch #2

Output Ratings Discrete: 150 mA max. (each)OFF-state leakage current: less than 25 µA at 24 V dcON-state saturation voltage: less than 1.5 V at 10 mA;

less than 2.0 V at 150 mA

Analog:Voltage sourcing: 0 to 10 V dc, 10 mA max.Current sourcing: 4 to 20 mA, 1 to 500 Ω impedance

Performance Specifications “A” suffix “B” suffixAnalog resolution or discrete repeatability: ± 0.1% of sensing distance (± 0.25 mm min.) ± 0.1% of sensing distance (± 0.5 mm min.)Analog Linearity: 1% of full scale 1% of full scaleTemperature effect: 0.05% of sensing distance/ °C with temp. comp. 0.05% of sensing distance/ °C 0.2% of sensing distance/ °C without temp. comp.Min. window size: 10 mm 25 mmHysteresis (discrete output): 5 mm 10 mm

Adjustments The following may be selected by a 4-position DIP switch. Discrete: Switch 1: Output normally open/normally closed (pump in/pump out) Switch 2: High/Low level control mode or on/off presence sensing mode Switch 3 & 4: Response speed selection (digital filter)Analog: Switch 1: Output slope positive or output slope negative Switch 2: Current output mode or voltage output mode Switch 3: Loss of echo min/max mode or loss of echo Hold Mode Switch 4: Loss of echo min/max default output value

Indicators Discrete: Three status LEDs: Solid Green: power ON Flashing Green: output overloaded Yellow: outputs are conducting (Yellow LED also indicates programming status during setup mode) Red: indicates relative strength of received echoAnalog: Three status LEDs: Green: power ON Flashing Green: current output fault (4-20 mA current path to ground is open) Yellow: target is sensed within the window limits (Yellow LED also indicates programming status during setup mode) Red flashing: indicates relative strength of received echo5-segment moving dot LED indicates the position of the target within the sensing window. See data sheet for detailed information.

Construction Molded PBT polyester thermoplastic polyester housing, o-ring sealed transparent acrylic top cover, and stainless steel hardware. Q45U sensors are designed to withstand 1200 psi washdown. The base of cabled models has a ½"-14NPS internal conduit thread.

Environmental Rating Leakproof design is rated IEC IP67; NEMA 6P

Operating Conditions Temperature: -25 to +70 °C Relative humidity: 100%

Vibration and Mechanical Shock

All models meet Mil. Std. 202F requirements. Method 201A (Vibration: 10 to 60Hz max., double amplitude 0.06", maximum acceleration 10G). Method 213B conditions H & I (Shock: 75G with unit operating; 100G for non-operation). Also meets IEC 947-5-2 requirements: 30G, 11 milliseconds duration, half sine wave.

Application Notes “A” suffix: Min. target size: 10 x 10 mm aluminum plate at 500 mm 35 x 35 mm aluminum plate at 1.4 m“B” suffix: Min. target size: 50 x 50 mm aluminum plate at 3 mDiscrete: Enable/Disable; Connect yellow wire to +5 to 24 V dc to enable sensor and 0 to +2 V dc to disable sensor. When the sensor is disabled,

the last output state is held until the sensor is re-enabled. The wire must be held to the appropriate voltage for at least 40 milliseconds for the sensor to enable or disable.

Certifications

SMB30A SMB30MM SMB30SC

Additional bracket information is available See page 722

5-Pin

Euro-Style with Shield Straight connector models listed; for right-angle, add RA to the end of the model number (example, MQDEC2-506RA)

MQDEC2-506 2 m (6.5') MQDEC2-515 5 m (15') MQDEC2-530 9 m (30')

5-Pin

Mini-Style with Shield Straight connector models only

MBCC2-506 2 m (6.5') MBCC2-515 5 m (15') MBCC2-530 9 m (30')

Additional cordset information is available See page 758


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Q45UR Discrete Output, 12-24 V DC

Sensor Range

ControllerConnection

ControllerOutput Kit Models Kit Includes: Controller & Sensor

50 to 250 mm

2 mBipolarNPN/PNP

Q45UR3BA63CK Q45UR3BA63C M18C2.0StainlessSteel Barrel

5-pin Mini QD Q45UR3BA63CQK Q45UR3BA63CQ

5-pin Euro QD Q45UR3BA63CQ6K Q45UR3BA63CQ6

50 to 250 mm

2 mBipolarNPN/PNP

Q45UR3BA63CKQ Q45UR3BA63CQ13C2.0Flat-Pak

5-pin Mini QD Q45UR3BA63CQKQ Q45UR3BA63CQ

5-pin Euro QD Q45UR3BA63CQ6KQ Q45UR3BA63CQ6

50 to 250 mm

2 mBipolarNPN/PNP

Q45UR3BA63CKS Q45UR3BA63C S18C2.0Molded Barrel

5-pin Mini QD Q45UR3BA63CQKS Q45UR3BA63CQ

5-pin Euro QD Q45UR3BA63CQ6KS Q45UR3BA63CQ6

Q45UR Analog Output, 15-24 V DC

Sensor Range

Controller Cable

ControllerOutput Kit Models Kit Includes: Controller & Sensor

50 to 250 mm

2 m

Selectable0 to 10 V dcor4 to 20 mA

Q45UR3LIU64CK Q45UR3LIU64CM18C2.0StainlessSteel Barrel

5-pin Mini QD Q45UR3LIU64CQK Q45UR3LIU64CQ

5-pin Euro QD Q45UR3LIU64CQ6K Q45UR3LIU64CQ6

50 to 250 mm

2 m Q45UR3LIU64CKQ Q45UR3LIU64CQ13C2.0Flat-Pak

5-pin Mini QD Q45UR3LIU64CQKQ Q45UR3LIU64CQ

5-pin Euro QD Q45UR3LIU64CQ6KQ Q45UR3LIU64CQ6

50 to 250 mm

2 m Q45UR3LIU64CKS Q45UR3LIU64CS18C2.0Molded Barrel

5-pin Mini QD Q45UR3LIU64CQKS Q45UR3LIU64CQ

5-pin Euro QD Q45UR3LIU64CQ6KS Q45UR3LIU64CQ6

Connection options: A model with a QD requires a mating cordset.

For 9 m cable, add suffix W/30 to the 2 m model number (example, Q45UR3BA63CK W/30).

44.5 mm 61.7 mm

87.6 mm

• Q45 housing with an available plastic or a stainless steel 18 mm threaded barrel sensing head or an ultra-compact plastic Flat-Pak sensing head

• The Q45UR has sensing ranges up to 250 mm

• Resolution/repeatability +/- 0.2% of sensing distance

• Analog models feature a selectable positive or negative output slope

• Environmental rating is IEC IP65 and NEMA 4

• Push-button and remote TEACH-mode programming with an external switch, computer or controller for added security and convenience

Remote Transducer Ultrasonic Sensors

Q45UR Series


235

Q45UR High-Gain ControllersVersion Model

Discrete 63060 Q45UR3BA63CQ6-63060

Analog 63667 Q45UR3LIU64CQ6-63667

NOTE: Special High-Gain controllers are available for small object detection. Contact factory for more information.

Q45UR Remote Sensors Specifications

Supply Voltage and Current Discrete: 12 to 24 V dc (10% max. ripple); 100 mA (exclusive of load) Analog: 15 to 24 V dc (10% max. ripple); 100 mA (exclusive of load)

Ultrasonic Frequency 400 kHz

Supply Protection Circuitry Protected against reverse polarity and transient voltages

Output Protection Circuitry Both outputs are protected against continuous overload and short circuit

Output Rating Discrete: 150 mA max. (each output) OFF-state leakage current: less than 25 µA at 24 V dc ON-state saturation voltage: less than 1.5 V at 10 mA;

Analog: Voltage sourcing: 0 to 10 V dc, 10 mA max. Current sourcing: 4 to 20 mA, 1 to 500 Ω impedance

Output Configuration Discrete: Bipolar: |One current sourcing (PNP) and one current sinking (NPN) open collector transistor

Analog: One voltage sourcing and one current sourcing; one or the other output is enabled by internal programming switch #2

Performance Specifications Discrete: Response Speed: 40 or 160 ms (switch selectable) Repeatability*: ±0.2% of measured distance Temperature stability: ±0.03% of the window limit positions per °C from 0 to 50 °C, (±0.05% per °C over remainder of operating temperature range) Sensing window width: 5 to 200 mm, when independent near and far limits are taught; 1, 2, 3, or 4 mm (switch selectable), when a sensing distance set point is taught Hysteresis: 0.5 mm Ultrasonic beam angle: ±3.5˚

Analog: Response Speed: 10 to 320 ms (2 to 64 cycles) selectable Resolution*: 0.2% of sensing distance at 320 ms response,

0.4% of sensing distance a 10 ms response Linearity*: 1% of full scale Temperature stability: ±0.03% of sensing distance per °C from 0 to 50 °C, (±0.05% per °C over remainder of operating temperature) Ultrasonic beam angle: ±3.5°

* Repeatability and analog resolution and linearity are specified using a 50 x 50 mm aluminum plate at 22° C under fixed sensing conditions (Analog: using the 4 to 20 mA output @ 15 V dc)

Adjustments Discrete: The following may be selected by a 4-position DIP switch Switch 1: Output normally open (output is energized when

target is within sensing window limits), or normally closed (output is energized when target is outside sensing window limits)

Switches 2 & 3: Sensing window size (1, 2, 3 or 4 mm) Switch 4: Response speed selection

(40 or 160 milliseconds)

Analog: Push-button TEACH-mode programming of window limits. The following may be selected by a 4-position DIP switch located on top of the controller, beneath a transparent o-ring sealed acrylic cover and beneath the black inner cover.

Switch 1: Output slope: output value increases or decreases with distance

Switch 2: Output mode: current output or voltage output Switches 3 & 4: Response to loss of echo Response Speed Adjustment: Single-turn potentiometer

selects six response values from 10 to 320 milliseconds

Indicators Discrete: Three status LEDs: Green: Power ON Yellow: Output are conducting (Yellow also indicates programming status during setup) Red: Relative strength of received echo

5-segment moving dot LED indicates the position of the target within the sensing window

Analog: Three status LEDs: Solid Green: Power ON Flashing Green: current output fault (4-20 mA current path to ground is open) Yellow: Target is sensed within the window limits (Yellow LED also indicates programming status during setup mode) Red: Relative strength of received echo

5-segment moving dot LED indicates the position of the target within the sensing window (See data sheet for detailed information)

Construction Controller: Molded thermoplastic polyester housing, o-ring sealed transparent acrylic top cover, and stainless steel hardwareSensors: M18C2.0: Stainless steel M18 threaded barrel housing and jam nuts, polyetherimide front cover, ceramic transducer,

polyurethane rear cover S18C2.0: Thermoplastic polyester S18 threaded barrel housing and jam nuts, polyetherimide front cover, ceramic transducer,

polyurethane rear cover Q13C2.0: Molded 30% glass reinforced thermoplastic polyester housing, ceramic transducer, fully epoxy-encapsulated

Environmental Rating Controller: IEC IP67; NEMA 6P Sensor: IEC IP65; NEMA 4

Operating Conditions Controller and sensor: -25 to +70 °C Relative humidity: 85% (non-condensing)

Vibration and Mechanical Shock

All models meet Mil. Std. 202F requirements. Method 201A Vibration: 10 to 60Hz max., double amplitude 0.06" (maximum acceleration 10G). Method 213B conditions H & I (Shock: 75G with unit operating; 100G for non-operation). Also meets IEC 947-5-2 requirements: 30G, 11 milliseconds duration, half sine wave.

Certifications

SMB30A SMB30MM SMB30SC

Additional bracket information is available See page 722

5-Pin

Euro-Style with Shield Straight connector models listed; for right-angle, add RA to the end of the model number (example, MQDEC2-506RA)

MQDEC2-506 2 m (6.5') MQDEC2-515 5 m (15') MQDEC2-530 9 m (30')

5-Pin

Mini-Style with Shield Straight connector models only

MBCC2-506 2 m (6.5') MBCC2-512 4 m (12') MBCC2-530 9 m (30')

Additional cordset information is available See page 758

DatasheetPiezoelectric analog proximity mode sensors with push-button or remote programming of sensing window limits

• Ultrasonic proximity detection from 100 mm to 1400 mm (4 in to 55 in)• Push-button TEACH-mode programming of sensing window limits• Digital filtering for exceptional immunity to electrical and acoustic noise• 15 to 24 V dc operation• Selectable 0 to 10 V dc voltage sourcing or 4 to 20 mA current sourcing analog

outputs• Selectable output slope: positive or negative with increasing target distance• Wide operating temperature range of –25 °C to +70 °C (–13 °F to +158 °F); all

models include temperature compensation• Rugged design for use in demanding sensing environments; rated IEC IP67, NEMA

6P• Choose models with an integral unterminated 2 m (6.5 ft) or 9 m (30 ft) cable, or

with a Mini-style or M12/Euro-style quick-disconnect connection• Input for remote TEACH-mode programming of window limits

Models Cable 1 Output Type Response Time

Q45ULIU64ACR 2 m (6.5 ft)

Selectable 0 to 10 V dc or 4 to 20 mAsourcing

Adjustable from 40 millisecondsto 1.28 seconds

Q45ULIU64ACRQ5-pin Mini-style quickdisconnect

Q45ULIU64ACRQ65-pin M12/Euro-style quickdisconnect

WARNING: Not To Be Used for Personnel Protection

Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury ordeath. This device does not include the self-checking redundant circuitry necessary to allow its use inpersonnel safety applications. A sensor failure or malfunction can cause either an energized or de-energizedsensor output condition.

Temperature CompensationAll models listed above feature temperature compensation. An increase in air temperature shifts both sensing window limits closerto the sensor. Conversely, a decrease in air temperature shifts both limits further away from the sensor. The shift is approximately3.5% of the limit distance for a 20 °C change in temperature.

Temperature compensated models maintain the position of both sensing window limits to within 1% of each limit distance over the0 °C to +50 °C (+32 °F to +122 °F) range, and to within 2.5% over the full operating range of –25 °C to +70 °C (–13 °F to +158 °F).

1 To order the 9 m (30 ft) cable models, add the suffix "W/30" to the cabled model number. For example, Q45ULIU64ACR W/30. Modelswith a quick disconnect (QD) connector require a mating cable.

Q45U Ultrasonic Sensors with Analog Outputs(Short Range)

Original Document47818 Rev. G

3 April 2018

47818

Overview

Limits

N1 2 3 4 5

3

4

5

1

2

7

Resp.Speed

+ –

6

Figure 1. Q45U with Analog Outputs Features

1 - Push button for programming sensing window limits2 - 5-segment target position indicator (N = near)3 - Green POWER indicator LED4 - Red SIGNAL indicator LED5 - Amber OUTPUT indicator LED6 - Response adjustment7 - Slots for removing inner cover

Status IndicatorsStatus indicator LEDs are visible through the transparent, o-ring sealed acrylic top cover. Indicator function in the Run mode is, asfollows:

• The green LED is on when power is applied to the sensor and flashes to indicate a current output fault.• The red LED is on when an echo is received and flashes at a rate proportional to echo strength.• The amber LED is on when the target is within the operating window limits.

The 5-segment moving dot LED indicator displays the relative position of the target within the programmed sensing window. LED 1flashes when the target is closer than the near limit. LED 5 flashes when the target is beyond the far limit.

Configuring a Sensor

Output Response Settings

Important: Remove power before making any internal adjustments.

Insert a small, flat-blade screwdriver into the two slots shown in Figure 1. Lift up and remove the black inner cover to expose the 4-position DIP switch. Use these DIP switches to program the output slope, output mode, loss of echo, and min./max. output valuedefault.

DIP Switch Function Settings

1 Output slopeOn = Output value increases with distance

1ON

2 3 4

Figure 2. DIP Switches for Q45U Sensors

Off* = Output value decreases with distance

2 Output modeOn = Current output enabled

Off* = Voltage output enabled

3 Loss of echoOn = Min - Max Mode

Off* = Hold Mode

4 Min-Max Default

On* = Default to maximum output value

Off = Default to minimum output value

* Factory default settings.

Q45U Ultrasonic Sensors with Analog Outputs (Short Range)

2 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 47818 Rev. G

DIP Switch 1: Output Slope

0

NearWindow

FarWindow

10

Target Position

Analo

g Outp

ut (V

dc) Positive

Slope

Voltage/Current-Sourcing Models

4

20

Analo

g Outp

ut (m

A)

Figure 3. Output as a function of target position

On = Direct = Output value (voltage or current) increases withincreasing distance of the target from the sensor

Off = Inverse = Output value decreases with increasing distanceof the target from the sensor (default setting)

DIP Switch 2: Output Mode

Configure the D/A driver to use either the current output or the voltage output driver. This output function can only be set with thepower to the sensor turned off.

On = The 4 to 20 mA current output (white wire) is enabledOff = The 0 to 10V dc voltage output (black wire) is enabled (default setting)

DIP Switch 3: Loss of Echo Mode

Select the output response to the loss of echo. Hold Mode maintains the output at the value present at the time of echo loss. Min-Max Mode drives the output to either the minimum value (0 V or 4 mA) or the maximum value (10 V or 20 mA) when the echo is lost.

On = Min-Max ModeOff = Hold Mode (default setting)

DIP Switch 4: Min-Max Default

Select the output response to loss of echo when Min-Max Mode is selected by DIP switch 3.On = Default to maximum output value at loss of echo (default setting)Off = Default to minimum output value at loss of echo

Response Speed AdjustmentsSet the output response speed by aligning the slot of the single-turn potentiometer with one of the marked positions. There are sixvalues for response speed, which relate directly to the number of sensing cycles over which the output value is averaged.

Position Response Speed Potentiometer Positions

1 80 milliseconds (2 cycles)1

2

3 4

5

6+ –

Figure 4. Response adjustment positions

This example shows the potentiometer set at position number 4. There are nonumbers on the actual product label.

2 160 milliseconds (4 cycles)



5 1.28 seconds (32 cycles)


Programming the Window LimitsUse the Limits button, located under the transparent top cover, to program the near and the far limits.

The near limit may be set as close as 100 mm (4 inches) and the far limit may be set as far as 1400 mm (55 inches) from thetransducer face. Minimum window width is 10 mm (0.4 inches). When possible, use the actual target to be sensed when setting thewindow limits.


P/N 47818 Rev. G www.bannerengineering.com - Tel: +1-763-544-3164 3

The following procedure begins with the sensor in Run mode.

1. Access Programming Mode. Push and hold the Limits button until the green indicator LED turns off (approximately 2seconds).

LED Indicator Status

Green Turns off

Amber On to indicate the sensor is ready to learn the first limit

Red Flashes to indicate the strength of the echo, or it is off if no target is present

2. Set the first limit (or single set point). Place the target at the first limit and press the Limits button for less than 2 seconds.


Green Remains off

Amber Flashes at 2 Hz to indicate the sensor is ready to learn the second limit

Red On for a moment, then resumes flashing to indicate the strength of echo

3. Set the second limit. Place the target at the second limit and press the Limits button for less than 2 seconds.


Green Remains off, then turns on (returns to Run mode)

Amber On for a moment, then is either on or off to indicate the output state (returns to Run mode)

Red On for a moment, then resumes flashing to indicate the strength of the echo (returns to Run mode)

Notes Regarding Window Limit Programming

1. Either the near or far limit may be programmed first.2. There is a 2-minute time-out for programming the first limit. The sensor returns to Run mode with the previously

programmed limits. There is no time-out between programming of the first and second limit.3. Cancel the programming sequence at any time by pressing and holding the button for longer than 2 seconds. The sensor

returns to Run mode with the previously programmed limits.4. If a limit is rejected during either programming step, the sensor reverts to the first limit programming step, indicated by the

Green LED (off), the Red LED (flashing to indicate signal strength), and the Amber LED (on).5. If both limits are accepted, the sensor returns to Run mode, which is indicated by the Green LED (on).6. During limit programming, the 5-segment moving dot indicator displays the relative target position between 100 mm (4

inches) and 1500 mm (the maximum recommended far limit position is 1400 mm (55 inches)).7. If the target is father than 1400 mm (55 inches), the 5th segment of the moving dot indicator flashes to indicate that a valid

echo is received, but the target is beyond the recommended 1400 mm (55 inches) maximum far limit.8. If the target is held at the same position for programming of both limits, the sensor establishes a 10 mm-wide sensing

window, centered on the target position.

Remote Programming the Window Limits

Connect the yellow wire of the sensor to a switch or processcontroller for remote programming of the sensing window limits.The programming procedure is the same as for the button. Aremote programming input is generated when +5 to 24 V dc isapplied to the yellow wire. The timing diagrams define therequired input pulses.

H = +5 to 24 V dcL = Less than 2 V dc (or open circuit)Notes regarding remote window limit programming:

1. The button is disabled during remote limit programming.(The remote programming input is disabled during pushbutton programming.)

2. Also see the notes regarding window limit programming.

Step 1

Access LimitProgramming Mode

Step 2

Set First Limit(Near or Far)

Step 3

Set Second Limit(Far or Near)

T T >2 sec

Wait >0.8 secondsbefore next input

H

L

T 0.04 sec <T< 0.8 sec

Wait >2 seconds before next input

H

L

T 0.04 sec <T< 0.8 sec

H

L

Figure 5. Remote programming the window limits



Specifications

Proximity Mode RangeNear limit: 100 mm (4.0 inches) minFar limit: 1.4 m (55 inches) max

Supply Voltage and Current15 to 24 V dc (10% maximum ripple) at 100 mA, exclusive of load

Supply Protection CircuitryProtected against reverse polarity and transient voltages

Performance SpecificationsSensing Repeatability: ±0.1% of the measured distance (±0.25 mmminimum)Sensing Resolution: 0.25 mm (0.01 in)Analog Output Resolutions: 2 mV, 3 µA

Output ConfigurationOne voltage sourcing and one current sourcing; one or the other output isenabled by internal programming switch #2. Output function may beprogrammed by a 4-position DIP switch located on top of the sensor,beneath the transparent o-ring sealed acrylic cover.

Output RatingVoltage sourcing: 0 to 10 V dc, 10 mA maximumCurrent sourcing: 4 to 20 mA, 1 to 500 ohm impedance

Output Protection CircuitryBoth outputs are protected against continuous overload and short circuit

IndicatorsThree status LEDs:Green solid = power to sensor is ONGreen flashing = current output fault detected (indicates that the 4-20 mAcurrent path to ground has been opened)Amber solid = target is sensed within the window limits (Amber LED alsoindicates programming status during setup mode)Red flashing = indicates relative strength of received echo5-segment moving dot LED indicates the position of the target within thesensing window

ConstructionMolded PBT thermoplastic polyester housing, o-ring sealed transparentacrylic top cover, and stainless steel hardware. Q45U sensors are designedto withstand 1200 psi washdown. The base of cabled models has a1/2"-14NPS internal conduit thread

Connections2 m (6.5 ft) or 9 m (30 ft) attached cable, or 5-pin Mini-style or 5-pin Euro-style quick-disconnect fitting

Environmental RatingLeakproof design is rated IEC IP67; NEMA 6P

Operating TemperatureTemperature: –25 to +70 °C (–13 to +158 °F)Maximum relative humidity: 100%

Vibration and Mechanical ShockAll models meet Mil. Std. 202F requirements. Method 201A (Vibration: 10 to60Hz max., double amplitude 0.06-inch, maximum acceleration 10G).Method 213B conditions H & I (Shock: 75G with unit operating; 100G fornonoperation). Also meets IEC 947-5-2 requirements: 30G, 11 ms duration,half sine wave

Application NotesMinimum target size: 10 mm x 10 mm aluminum plate at 500 mm (20 in)35 mm × 35 mm aluminum plate at 1.4 m (55 in)

Certifications

Performance Curves

Effective Beam with Plate Target (Typical) Effective Beam with Rod Target (Typical)

Later

al Di

stanc

e

Sensing Distance

2 in

4 in

6 in

2 in

4 in

6 in

50 mm

100 mm

150 mm

50 mm

00

100 mm

150 mm

0 200 mm8 in

400 mm 16 in

600 mm 24 in

800 mm 32 in

1000 mm 40 in

1200 mm 48 in

1400 mm 56 in

100 x 100 mm Plate

10 x 10 mm Plate

Later

al Di

stanc

e

Sensing Distance

2 in

4 in

6 in

2 in

4 in

6 in

50 mm

100 mm

150 mm

50 mm

00

100 mm

150 mm

0 200 mm8 in

400 mm 16 in

600 mm 24 in

800 mm 32 in

1000 mm 40 in

1200 mm 48 in

1400 mm 56 in

ø 25 mm Rodø 10 mm Rod



Dimensions

Cabled Models 5-pin Mini-Style QD Models 5-pin Euro-syle QD Models

60.5 mm(2.38 in)

44.5 mm(1.75 in)

69.0 mm(2.72 in)

87.6 mm(3.45 in)

30.0 mm(1.18 in)

7.1 mm(0.28 in)

4.5 mm (#10) ScrewClearance (2)

50.8 mm(2.00 in)

6.4 mm (0.25 in)

TransducerCenterline

Internal Thread(1/2–14NPSM)

External ThreadM30 X 1.5

ø 6.1 (0.24 in)2m (6.5 ft) Cable

Hex Nut Supplied

Transparent Cover (Gasketed)View: Sensing Status Output Load Status PowerOpen to Access: Push Button for Programming of Sensing Window Limits

14 mm (0.6 in) 15 mm (0.6 in)

Wiring Diagrams for Q45U Sensors with Analog Outputs

Sensor with Attached Cable Sensor with 5-pin Mini-style Quick DisconnectSensor with 5-pin M12/Euro-style Quick

Disconnect

1

2

3 –

4

5

15–24 V dc

4–20 mA

0–10 V

Remote teach(+5–24 V dc)

Load

Load

+

shield

1

2

3 –

4

5

4–20 mA

0–10 V


Load

Load

+15–24 V dc

shield

1

2

3 –

4

5

4–20 mA

0–10 V


Load

Load

+15–24 V dc

shield

Banner Engineering Corp recommends theshield wire be connected to earth ground ordc common.

1 = brown2 = white3 = blue4 = black5 = gray or yellow

1 = brown2 = white3 = blue4 = black5 = yellow

1 = brown2 = white3 = blue4 = black5 = gray



Accessories

Cordsets

5-Pin Mini-Style Cordsets—with Shield

Model Length Style Dimensions Pinout (Female)

MBCC2-506 1.83 m (6 ft)

Straight

7/8-16UN-2B

ø 25.5

52 Typ.

4

315

2

1 = Brown2 = White3 = Blue4 = Black5 = Yellow

MBCC2-512 3.66 m (12 ft)

MBCC2-530 9.14 m (30 ft)

5-Pin Threaded M12/Euro-Style Cordsets—with Shield


MQDEC2-506 1.83 m (6 ft)

Straight

44 Typ.

ø 14.5M12 x 1 2

34

1

5

1 = Brown2 = White3 = Blue4 = Black5 = Gray

MQDEC2-515 4.57 m (15 ft)

MQDEC2-530 9.14 m (30 ft)

MQDEC2-550 15.2 m (50 ft)

MQDEC2-506RA 1.83 m (6 ft)

Right-Angle

32 Typ.[1.26"]

30 Typ.[1.18"]

ø 14.5 [0.57"]M12 x 1

MQDEC2-515RA 4.57 m (15 ft)

MQDEC2-530RA 9.14 m (30 ft)

MQDEC2-550RA 15.2 m (50 ft)

Brackets

SMB30S• Swivel bracket with 30 mm

mounting hole for sensor• Adjustable captive swivel ball• Black reinforced thermoplastic

polyester• Stainless steel mounting and

swivel locking hardwareincluded

63.5 mm[2.5”]

50.8 mm[2”] M5 x 0.8 x 30 mm

Screw (2)

Not Shown:(2) M5 x 0.8 x 60 mmscrews are supplied forclamping bracket together

43.2 mm[1.7”]

25.4 mm[1”]

82.5 mm[3.25”]

12.2 mm[0.48”]

SMB30C

• 30 mm split clamp, black PBTbracket

• Stainless steel mountinghardware included

• Mounting hole for 30 mmsensor

66

56

13

A

B

Hole center spacing: A=ø 45Hole size: B=ø 27.2



SMB30MM• 12-ga. stainless steel bracket

with curved mounting slots forversatile orientation

• Clearance for M6 (¼ in)hardware


70

57

A

B

C

57

Hole center spacing: A = 51, A to B = 25.4Hole size: A = 42.6 x 7, B = ø 6.4, C = ø 30.1

Banner Engineering Corp. Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair orreplace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does notcover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OFMERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TOBUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGESRESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT,STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previouslymanufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when theproduct is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp willvoid the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation atany time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com.


© Banner Engineering Corp. All rights reserved

http://www.bannerengineering.com

DatasheetPiezoelectric proximity mode sensor with push button programming of sensing window limits; bipolar discrete outputs

• Ultrasonic proximity detection from 100 mm to 1400 mm (4 in to 55 in)• Push-button TEACH-mode programming of sensing window limits• Digital filtering for exceptional immunity to electrical and acoustic noise• 12 to 24 V dc operation• Bipolar outputs: one NPN (sinking) and one PNP (sourcing)• ON/OFF presence detection or HIGH/LOW level control are switch selectable• Wide operating temperature range of –25 °C to +70 °C (–13 °F to +158 °F); some models are

available with temperature compensation• Rugged design for use in demanding sensing environments; rated IEC IP67, NEMA 6P• Choose models with an integral unterminated 2 m (6.5 ft) or 9 m (30 ft) cable, or with a Mini-

style or M12/Euro-style quick-disconnect connection• External enable/disable feature for remote gating control

Analog models and models with other ranges are also available



Models

ModelTemperature

CompensationConnection Response Time

Q45UBB63DA

No

2 m (6.5 ft)

Programmable for 20, 40, 160, or640 milliseconds

Q45UBB63DAQ Integral 5-pin Mini quick disconnect

Q45UBB63DAQ6 Integral 5-pin M12/Euro-style male quick disconnect (QD)

Q45UBB63DAC

Yes

2 m (6.5 ft)

Q45UBB63DACQ Integral 5-pin Mini quick disconnect

Q45UBB63DACQ6 Integral 5-pin M12/Euro-style male quick disconnect (QD)

Models with Temperature Compensation—An increase in air temperature shifts both sensing window limits closer to the sensor.Conversely, a decrease in air temperature shifts both limits further away from the sensor. The shift is approximately 3.5% of thelimit distance for a 20°C change in temperature. Temperature compensated models maintain the position of both sensing windowlimits to within 1% of each limit distance over the range of from 0° to +50°C, and to within 2.5% over the full operating range offrom -25° to +70°C.

To order the 9 m (30 ft) cable models, add the suffix “W/30” to the model number of any cabled sensor (e.g., Q45UBB63DA W/30).

Models with a QD connector require an optional mating cable.

OverviewNear and Far Sensing Limit Settings. The Q45U features a single push button for programming the sensing window near and farlimits.

Status Indicators. Status indicator LEDs are visible through the transparent, o-ring sealed polycarbonate top cover. Indicatorfunction in the Run mode is as follows:

• The green LED is on when power is applied to the sensor and flashes to indicate an overloaded output.• The red LED flashes when an echo is received; the flash rate is proportional to echo strength.

U-GAGE® Q45UBB Ultrasonic Sensor

Original Document44177 Rev. E

4 April 2018

44177

• The amber LED is on when the outputs are conducting.

Limits

N1 2 3 4 5

3

4

5

1

2

6Figure 1. Q45U Long-Range Features

1. Button for programming the sensing window limits2. 5-Segment target position indicator (N = Near)3. Green power indicator4. Red signal indicator5. Amber output indicator6. Slots for removing the inner cover

The 5-segment moving dot LED indicator displays the relative position ofthe target within the programmed sensing window. The #1 LED flasheswhen the target is closer than the near limit. The #5 LED flashes when thetarget is beyond the far limit.

Setting the DIP SwitchesFollow these steps to select the output response settings.

Important: Disconnect the power before making any internal adjustments.

1. Insert a small flat-blade screwdriver into the slots.2. Lift up and remove the black inner cover to expose the 4-position

DIP switch.3. Use the DIP switches to program the following functions: 1

ON2 3 4

Figure 2. Q45U Programming Switches

* Factory default setting

Description 1 2 3 4

ON/OFF Mode: Normally closed output (output energizes when target is absent)

HIGH/LOW Mode: Pump outON

ON/OFF Mode: Normally open (output energizes when target sensed)

HIGH/LOW Mode: Pump inOFF *

Select HIGH/LOW Mode (fill level control) ON

Select ON/OFF Mode (the output follows the sensing action) OFF *

Response time (20 ms/cycle): 1 cycle (20 ms) OFF OFF

Response time (20 ms/cycle): 2 cycles (40 ms) ON OFF

Response time (20 ms/cycle): 8 cycles (160 ms) OFF * ON *

Response time (20 ms/cycle): 32 cycles (640 ms) ON ON

Important: A response setting of 2 cycles or higher is recommended for optimum sonic and electrical noiseimmunity. Always use the slowest acceptable response speed for your application. Single cycle update is onlyrecommended for short range (< 50 cm) applications looking for a stationary target.


2 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 44177 Rev. E

Sensor

High Level (Near Limit)

Pump-in Application(switch #1 off)

Pump-out Application(switch #1 on)

Low Level (Far Limit)

Initial Level

1 Initial Tank Level - Outputs are INACTIVE

2

3

Level Drops Below Far Limit - Outputs ACTIVE

Level Rises Above Near Limit - Outputs DEACTIVATE

2

1

3

Flow Flow

1 Initial Tank Level - Outputs are INACTIVE

2

3

Level Rises Above Near Limit - Outputs ACTIVE

Level Drops Below Far Limit - Outputs DEACTIVATE

Sensor

Pump Control

High Level (Near Limit)

Low Level (Far Limit)

Initial Level

3

1

2

Note: If no echo is received by the sensor, the target is assumed to be beyond the far window limit.

Figure 3. High/Low Control (DIP Switch 2 in ON)

The HIGH/LOW mode (DIP switch 2 is ON) provides the switching logic required for fill-level, web tensioning control, and similarapplications. In the HIGH/LOW mode, the output energizes when the target reaches the first sensing window limit, and staysenergized until the target moves to the second limit. The output then de-energizes at the second limit and does not re-energizeuntil the target moves, again, to the first limit. The figure shows how pumping action might be controlled, directly, by the sensor ina fill-level application.

Programming the Window LimitUse the Limits button, located under the transparent top cover, to program the near and the far limits.

The near limit may be set as close as 100 mm (4 in) and the far limit may be set as far as 1400 mm (55 in) from the transducer face.The minimum window width is 10 mm (0.4 in). When possible, use the actual target to be sensed when setting the window limits.Programming the window limit begins with the sensor in Run mode.

1. Push and hold the Limits button until the green LED turns off (approximately 2 seconds).

Green LED Amber LED Red LED

OffOn to indicate the sensor is ready toprogram the first limit

Flashes to indicate the strength of theecho; Off if no target is present

2. Set the first limit (near or far) by placing the target at the first limit and pressing the Limits button for less than 2 seconds.


OffFlashes at 2 Hz to indicate the sensor isready to program the second limit

On for a moment, then resumes flashing toindicate the strength of the echo

3. Set the second limit (far or near) by placing the target at the second limit and pressing the Limits button for less than 2seconds.


Off, then turns on when the sensor returnsto Run mode

On for a moment, then is either on or off toindicate the output state when the sensorreturns to Run mode

On for a moment, then resumes flashing toindicate the strength of the echo when thesensor returns to Run mode

Notes regarding window limit programming:


P/N 44177 Rev. E www.bannerengineering.com - Tel: +1-763-544-3164 3

1. Either the near or far limit may be programmed first.2. There is a 2-minute timeout for programming of the first limit. The sensor returns to Run mode with the previously

programmed limits. There is no timeout between the programming of the first and second limit.3. Cancel the programming sequence at any time by pressing and holding the Limits button for ≥ 2 seconds. The sensor

returns to Run mode with the previously programmed limits.4. During limit programming, the 5-segment moving dot indicator displays the relative target position between 0 m and 1500

mm. The maximum recommended far limit position is 1400 mm.5. If the target is positioned between 1400 mm and 1500 mm, the 5th segment of the moving dot indicator flashes to indicate

that a valid echo is received, but the target is beyond the recommended 1400 mm maximum far limit.6. If a limit is rejected during either programming step, the sensor reverts to the first limit programming step. This is indicated

by the green LED (OFF), red LED (flashing to indicate signal strength), and the amber LED (ON).7. If both limits are accepted, the sensor returns to Run mode, which is indicated by the green LED (ON).8. If the target is held at the same position for programming of both limits, the sensor establishes a 10 mm wide sensing


Specifications

Supply Voltage and Current12 to 24 V dc (10% maximum ripple) at 100 mA, exclusive of load

Proximity Mode RangeNear limit: 100 mm (4 in) minimumFar limit: 1.4 m (55 in)


Output Rating150 mA maximum (each)Off-state leakage current: < 25 microamp at 24 V dcOn-state saturation voltage: < 1.5 V at 10 mA; < 2.0 V at 150 mA

Output ConfigurationBipolar: one current sourcing (PNP) and one current sinking (NPN) open-collector transistorUse the 4-position DIP switch to select the following:

Switch 1: Output normally open/normally closed (pump in/pump out)Switch 2: High/Low level control mode or on/off presence sensingmodeSwitch 3 & 4: Response speed selection (digital filter)


Performance SpecificationsRepeatability: ±0.1% of measured distance (±0.25 mm min)Minimum Window Width: 10 mm (0.4 in)Hysteresis: 5 mm (0.2 in)

Output Protection CircuitryProtected against false pulse on power-up and continuous overload orshort-circuit of outputs

ConstructionMolded PBT thermoplastic polyester housing, o-ring sealed transparentacrylic top cover, and stainless steel hardware.Q45U sensors are designed to withstand 1200 psi washdown.The base of cabled models has a 1/2"-14 NPS internal conduit thread

Connections2 m (6.5 ft) or 9 m (30 ft) attached cable, or 5-pin Mini-style or 5-pin M12/Euro-style quick disconnect fitting

HysteresisON/OFF mode: 5 mmHIGH/LOW mode: 0 mm

Certifications

IndicatorsThree status LEDs:

Green ON = power to sensor is ONGreen flashing = output is overloadedAmber ON = outputs are conducting (in Run mode); or programmingstatus (in Setup mode)Red flashing = indicates relative strength of received echo

5-segment moving dot LED indicates the position of the target within thesensing window

Operating ConditionsTemperature: –25 °C to +70 °C (–13 °F to +158 °F)Maximum relative humidity: 100%

Vibration and Mechanical ShockAll models meet Mil Std. 202F requirements. Method 201A (vibration: 10 Hzto 60 Hz max., double amplitude 0.06 inch, maximum acceleration 10G).Also meets IEC 947-5-2 requirements: 30G 11 ms duration, half sine wave.Method 213B conditions H & I (Shock: 75G with unit operating; 100G fornon-operation).

Application NotesMinimum target size: 10 mm × 10 mm aluminum plate at 500 mm (20 in) and35 mm × 35 mm aluminum plate at 1.4 m (55 in)Enable/Disable: Connect the yellow wire to +5 to 24 V dc to enable thesensor and 0 to +2 V dc to disable the sensor. When the sensor is disabled,the last output state is held until the sensor is re-enabled. Hold the wire tothe appropriate voltage for at least 40 ms to enable or disable the sensor.

Performance Curves

Effective Beam with Plate Target (Typical) Effective Beam with Rod Target (Typical)

Later

al Di

stanc

e

Sensing Distance

2 in

4 in

6 in

2 in

4 in

6 in

50 mm

100 mm

150 mm

50 mm

00

100 mm

150 mm

0 200 mm8 in

400 mm 16 in

600 mm 24 in

800 mm 32 in

1000 mm 40 in

1200 mm 48 in

1400 mm 56 in

100 x 100 mm Plate

10 x 10 mm Plate

Later

al Di

stanc

e

Sensing Distance

2 in

4 in

6 in

2 in

4 in

6 in

50 mm

100 mm

150 mm

50 mm

00

100 mm

150 mm

0 200 mm8 in

400 mm 16 in

600 mm 24 in

800 mm 32 in

1000 mm 40 in

1200 mm 48 in

1400 mm 56 in

ø 25 mm Rodø 10 mm Rod


4 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 44177 Rev. E

Dimensions

Cabled Models 5-pin Mini-Style QD Models 5-pin Euro-syle QD Models

60.5 mm(2.38 in)

44.5 mm(1.75 in)

69.0 mm(2.72 in)

87.6 mm(3.45 in)

30.0 mm(1.18 in)

7.1 mm(0.28 in)


50.8 mm(2.00 in)

6.4 mm (0.25 in)


Internal Thread(1/2–14NPSM)

External ThreadM30 X 1.5

ø 6.1 (0.24 in)2m (6.5 ft) Cable

Hex Nut Supplied


14 mm (0.6 in) 15 mm (0.6 in)

Wiring Diagrams

Q45U Sensor with Attached Cable Q45U Sensor with 5-pin Mini-style or Euro-style QD Key

1

2

3

+

−

4

5Load

12–24 V dc

Enable(+5–24 V dc)

Load

shield

1

2

3

+

−

4

5Load

Load

12–24 V dc

Enable(+5–24 V dc)shield

1 = Brown2 = White3 = Blue4 = Black5 = Gray (Euro-style) or yellow (Mini-style)

Banner Engineering Corp. recommendsthat the shield wire be connected to earthground or dc common.

Accessories

Cordsets



MBCC2-506 1.83 m (6 ft)

Straight

7/8-16UN-2B

ø 25.5

52 Typ.

4

315

2


MBCC2-512 3.66 m (12 ft)

MBCC2-530 9.14 m (30 ft)


P/N 44177 Rev. E www.bannerengineering.com - Tel: +1-763-544-3164 5



MQDEC2-506 1.83 m (6 ft)

Straight

44 Typ.

ø 14.5M12 x 1 2

34

1

5


MQDEC2-515 4.57 m (15 ft)

MQDEC2-530 9.14 m (30 ft)

MQDEC2-550 15.2 m (50 ft)

MQDEC2-506RA 1.83 m (6 ft)

Right-Angle

32 Typ.[1.26"]

30 Typ.[1.18"]

ø 14.5 [0.57"]M12 x 1

MQDEC2-515RA 4.57 m (15 ft)

MQDEC2-530RA 9.14 m (30 ft)

MQDEC2-550RA 15.2 m (50 ft)

Brackets





63.5 mm[2.5”]

50.8 mm[2”] M5 x 0.8 x 30 mm

Screw (2)


43.2 mm[1.7”]

25.4 mm[1”]

82.5 mm[3.25”]

12.2 mm[0.48”]

SMB30C




66

56

13

A

B






70

57

A

B

C

57










DatasheetPiezoelectric proximity mode sensors with push-button programming of sensing window limits

• Ultrasonic proximity detection from 250 mm to 3.0 m (9.8 in to 118 in)• Push-button TEACH-mode programming of sensing window limits• Digital filtering for exceptional immunity to electrical and acoustic noise• 15 to 24 V dc operation• Selectable 0 to 10 V dc voltage sourcing or 4 to 20 mA current sourcing analog

outputs• Selectable output slope: positive or negative with increasing target distance• Wide operating temperature range of –25 °C to +70 °C (–13 °F to +158 °F); all

models include temperature compensation• Rugged design for use in demanding sensing environments; rated IEC IP67, NEMA

6P• Choose models with an integral unterminated 2 m (6.5 ft) or 9 m (30 ft) cable, or with

a Mini-style or M12/Euro-style quick-disconnect connection• Input for remote TEACH-mode programming of window limits

Models Cable 1 Output Type Response Time

Q45ULIU64BCR 2 m (6.5 ft)Selectable 0 to 10 V dc or 4 to 20 mAsourcing

Adjustable from 80 millisecondsto 2.56 seconds

Q45ULIU64BCRQ 5-pin Mini-style QD

Q45ULIU64BCRQ6 5-pin M12/Euro-style QD



Temperature CompensationAll models listed above feature temperature compensation. An increase in air temperature shifts both sensing window limits closerto the sensor. Conversely, a decrease in air temperature shifts both limits further away from the sensor. The shift is approximately3.5% of the limit distance for a 20 °C change in temperature.

Temperature compensated models maintain the position of both sensing window limits to within 1% of each limit distance over the0 °C to +50 °C (+32 °F to +122 °F) range, and to within 2.5% over the full operating range of –25 °C to +70 °C (–13 °F to +158 °F).

1 To order the 9 m (30 ft) cable models, add the suffix "W/30" to the cabled model number. For example, Q45ULIU64BCR W/30. Modelswith a quick disconnect (QD) connector require a mating cable.

Q45U Ultrasonic Sensors with Analog Outputs(Long Range)

Original Document48456 Rev. F

3 April 2018

48456

Overview

Limits

N1 2 3 4 5

3

4

5

1

2

7

Resp.Speed

+ –

6

Figure 1. Q45U with Analog Outputs Features

1 - Push button for programming sensing window limits2 - 5-segment target position indicator (N = near)3 - Green POWER indicator LED4 - Red SIGNAL indicator LED5 - Amber OUTPUT indicator LED6 - Response adjustment7 - Slots for removing inner cover

Status IndicatorsStatus indicator LEDs are visible through the transparent, o-ring sealed acrylic top cover. Indicator function in the Run mode is, asfollows:

• The green LED is on when power is applied to the sensor and flashes to indicate a current output fault.• The red LED is on when an echo is received and flashes at a rate proportional to echo strength.• The amber LED is on when the target is within the operating window limits.

The 5-segment moving dot LED indicator displays the relative position of the target within the programmed sensing window. LED 1flashes when the target is closer than the near limit. LED 5 flashes when the target is beyond the far limit.

Configuring a Sensor

Output Response Settings

Important: Remove power before making any internal adjustments.

Insert a small, flat-blade screwdriver into the two slots shown in Figure 1. Lift up and remove the black inner cover to expose the 4-position DIP switch. Use these DIP switches to program the output slope, output mode, loss of echo, and min./max. output valuedefault.

DIP Switch Function Settings

1 Output slopeOn = Output value increases with distance

1ON

2 3 4

Figure 2. DIP Switches for Q45U Sensors

Off* = Output value decreases with distance

2 Output modeOn = Current output enabled

Off* = Voltage output enabled

3 Loss of echoOn = Min - Max Mode

Off* = Hold Mode

4 Min-Max Default

On* = Default to maximum output value

Off = Default to minimum output value

* Factory default settings.

Q45U Ultrasonic Sensors with Analog Outputs (Long Range)

2 www.bannerengineering.com - Tel: +1-763-544-3164 P/N 48456 Rev. F

DIP Switch 1: Output Slope

0

NearWindow

FarWindow

10

Target Position

Analo

g Outp

ut (V

dc) Positive

Slope

Voltage/Current-Sourcing Models

4

20

Analo

g Outp

ut (m

A)

Figure 3. Output as a function of target position

On = Direct = Output value (voltage or current) increases withincreasing distance of the target from the sensor

Off = Inverse = Output value decreases with increasing distanceof the target from the sensor (default setting)

DIP Switch 2: Output Mode

Configure the D/A driver to use either the current output or the voltage output driver. This output function can only be set with thepower to the sensor turned off.

On = The 4 to 20 mA current output (white wire) is enabledOff = The 0 to 10V dc voltage output (black wire) is enabled (default setting)

DIP Switch 3: Loss of Echo Mode

Select the output response to the loss of echo. Hold Mode maintains the output at the value present at the time of echo loss. Min-Max Mode drives the output to either the minimum value (0 V or 4 mA) or the maximum value (10 V or 20 mA) when the echo is lost.

On = Min-Max ModeOff = Hold Mode (default setting)

DIP Switch 4: Min-Max Default

Select the output response to loss of echo when Min-Max Mode is selected by DIP switch 3.On = Default to maximum output value at loss of echo (default setting)Off = Default to minimum output value at loss of echo

Response Speed AdjustmentsSet the output response speed by aligning the slot of the single-turn potentiometer with one of the marked positions. There are sixvalues for response speed, which relate directly to the number of sensing cycles over which the output value is averaged.

Position Response Speed Potentiometer Positions

1 80 milliseconds (2 cycles)1

2

3 4

5

6+ –

Figure 4. Response adjustment positions

This example shows the potentiometer set at position number 4. There are nonumbers on the actual product label.






Programming the Window LimitsUse the Limits button, located under the transparent top cover, to program the near and the far limits.

The near limit may be set as close as 250 mm (9.8 inches) and the far limit may be set as far as 3.0 m (118 inches) from thetransducer face. Minimum window width is 25 mm (1 inch). When possible, use the actual target to be sensed when setting thewindow limits.


P/N 48456 Rev. F www.bannerengineering.com - Tel: +1-763-544-3164 3

The following procedure begins with the sensor in Run mode.

1. Access Programming Mode. Push and hold the Limits button until the green indicator LED turns off (approximately 2seconds).


Green Turns off

Amber On to indicate the sensor is ready to learn the first limit

Red Flashes to indicate the strength of the echo, or it is off if no target is present

2. Set the first limit (or single set point). Place the target at the first limit and press the Limits button for less than 2 seconds.


Green Remains off

Amber Flashes at 2 Hz to indicate the sensor is ready to learn the second limit

Red On for a moment, then resumes flashing to indicate the strength of echo

3. Set the second limit. Place the target at the second limit and press the Limits button for less than 2 seconds.


Green Remains off, then turns on (returns to Run mode)

Amber On for a moment, then is either on or off to indicate the output state (returns to Run mode)

Red On for a moment, then resumes flashing to indicate the strength of the echo (returns to Run mode)

Notes Regarding Window Limit Programming

1. Either the near or far limit may be programmed first.2. There is a 2-minute time-out for programming the first limit. The sensor returns to Run mode with the previously

programmed limits. There is no time-out between programming of the first and second limit.3. Cancel the programming sequence at any time by pressing and holding the button for longer than 2 seconds. The sensor

returns to Run mode with the previously programmed limits.4. If a limit is rejected during either programming step, the sensor reverts to the first limit programming step, indicated by the

Green LED (off), the Red LED (flashing to indicate signal strength), and the Amber LED (on).5. If both limits are accepted, the sensor returns to Run mode, which is indicated by the Green LED (on).6. During limit programming, the 5-segment moving dot indicator displays the relative target position between 250 mm (9.8

inches) and 4.0 m (the maximum recommended far limit position is 3.0 m (118 inches)).7. If the target is father than 3.0 m (118 inches), the 5th segment of the moving dot indicator flashes to indicate that a valid

echo is received, but the target is beyond the recommended 3.0 m (118 inches) maximum far limit.8. If the target is held at the same position for programming of both limits, the sensor establishes a 50 mm-wide sensing


Remote Programming the Window Limits

Connect the yellow wire of the sensor to a switch or processcontroller for remote programming of the sensing window limits.The programming procedure is the same as for the button. Aremote programming input is generated when +5 to 24 V dc isapplied to the yellow wire. The timing diagrams define therequired input pulses.

H = +5 to 24 V dcL = Less than 2 V dc (or open circuit)Notes regarding remote window limit programming:

1. The button is disabled during remote limit programming.(The remote programming input is disabled during pushbutton programming.)

2. Also see the notes regarding window limit programming.

Step 1

Access LimitProgramming Mode

Step 2

Set First Limit(Near or Far)

Step 3

Set Second Limit(Far or Near)

T T >2 sec

Wait >0.8 secondsbefore next input

H

L

T 0.04 sec <T< 0.8 sec

Wait >2 seconds before next input

H

L

T 0.04 sec <T< 0.8 sec

H

L

Figure 5. Remote programming the window limits



Specifications

Proximity Mode RangeNear limit: 250 mm (9.8 inches) minFar limit: 3.0 m (118 inches) maxThe far limit may be extended as far as 3.9 m for good acoustical targets(hard surfaces with area > 100 cm²)

Supply Voltage and Current15 to 24V dc (10% maximum ripple) at 100 mA, exclusive of load


Output ConfigurationOne voltage sourcing and one current sourcing; one or the other output isenabled by internal programming switch #2. Output function may beprogrammed by a 4-position DIP switch located on top of the sensor,beneath the transparent o-ring sealed acrylic cover.

Output RatingVoltage sourcing: 0 to 10V dc, 10 mA maximumCurrent sourcing: 4 to 20 mA, 1 to 500 ohm impedance

Output Protection CircuitryBoth outputs are protected against continuous overload and short circuit

IndicatorsThree status LEDs:Green solid = power to sensor is ONGreen flashing = current output fault detected (indicates that the 4-20 mAcurrent path to ground has been opened)Amber solid = target is sensed within the window limits (Amber LED alsoindicates programming status during setup mode)Red flashing = indicates relative strength of received echo5-segment moving dot LED indicates the position of the target within thesensing window

ConstructionMolded PBT thermoplastic polyester housing, o-ring sealed transparentacrylic top cover, and stainless steel hardware. Q45U sensors are designedto withstand 1200 psi washdown. The base of cabled models has a1/2"-14NPS internal conduit thread

Connections2 m (6.5 ft) or 9 m (30 ft) attached cable, or 5-pin Mini-style or 5-pin Euro-style quick-disconnect fitting

Certifications

Performance SpecificationsSensing Repeatability: ±0.1% of the measured distance (±0.50 mmminimum)Sensing Resolution: 0.50 mm (0.02 in)Analog Output Resolutions: 2 mV, 3 μA


Operating TemperatureTemperature: –25 to +70 °C (–13 to +158 °F)Maximum relative humidity: 100%

Vibration and Mechanical ShockAll models meet Mil. Std. 202F requirements. Method 201A (Vibration: 10 to60Hz max., double amplitude 0.06-inch, maximum acceleration 10G).Method 213B conditions H & I (Shock: 75G with unit operating; 100G fornonoperation). Also meets IEC 947-5-2 requirements: 30G, 11 ms duration,half sine wave

Application NotesMinimum target size: 50 mm x 50 mm aluminum plate at 3.0 m (118")

Performance Curves

Effective Beam with 100 × 100 mm Plate Target (Typical) Effective Beam with 2.5 cm Rod Target (Typical)

Later

al Di

stanc

e

Sensing Distance

4 in

8 in

12 in

16 in

4 in

8 in

12 in

16 in

100 mm

200 mm

300 mm

100 mm

00

200 mm

300 mm

400 mm

400 mm0 500 mm

20 in1000 mm

40 in1500 mm

60 in2000 mm

80 in2500 mm

100 in3000 mm

120 in3500 mm

140 in4000 mm

160 in

Later

al Di

stanc

e

Sensing Distance

4 in

8 in

12 in

16 in

4 in

8 in

12 in

16 in

100 mm

200 mm

300 mm

100 mm

00

200 mm

300 mm

400 mm

400 mm0 500 mm

20 in1000 mm

40 in1500 mm

60 in2000 mm

80 in2500 mm

100 in3000 mm

120 in3500 mm

140 in4000 mm

160 in



Dimensions

Cabled Models 5-pin Mini-style QD Models 5-pin Euro-style QD Models

79.4 mm(3.13")

44.5 mm(1.75")

69.0 mm(2.72")

87.6 mm(3.45")

30.0 mm(1.18")

Internal Thread: (1/2 NPSM)External Thread: (M30 x 1.5)

ø6.1 mm (.24")2 m (6.5') Cable

7.1 mm(0.28")


50.3 mm(1.98")

6.4 mm (0.25")



Hex Nut Supplied

14 mm (0.6") 15 mm (0.6")

Wiring Diagrams for Q45U Sensors with Analog Outputs

Sensor with Attached Cable Sensor with 5-pin Mini-style Quick DisconnectSensor with 5-pin M12/Euro-style Quick

Disconnect

1

2

3 –

4

5

15–24 V dc

4–20 mA

0–10 V


Load

Load

+

shield

1

2

3 –

4

5

4–20 mA

0–10 V


Load

Load

+15–24 V dc

shield

1

2

3 –

4

5

4–20 mA

0–10 V


Load

Load

+15–24 V dc

shield

Banner Engineering Corp recommends theshield wire be connected to earth ground ordc common.

1 = brown2 = white3 = blue4 = black5 = gray or yellow

1 = brown2 = white3 = blue4 = black5 = yellow

1 = brown2 = white3 = blue4 = black5 = gray



Accessories

Cordsets



MBCC2-506 1.83 m (6 ft)

Straight

7/8-16UN-2B

ø 25.5

52 Typ.

4

315

2


MBCC2-512 3.66 m (12 ft)

MBCC2-530 9.14 m (30 ft)



MQDEC2-506 1.83 m (6 ft)

Straight

44 Typ.

ø 14.5M12 x 1 2

34

1

5


MQDEC2-515 4.57 m (15 ft)

MQDEC2-530 9.14 m (30 ft)

MQDEC2-550 15.2 m (50 ft)

MQDEC2-506RA 1.83 m (6 ft)

Right-Angle

32 Typ.[1.26"]

30 Typ.[1.18"]

ø 14.5 [0.57"]M12 x 1

MQDEC2-515RA 4.57 m (15 ft)

MQDEC2-530RA 9.14 m (30 ft)

MQDEC2-550RA 15.2 m (50 ft)

Brackets





63.5 mm[2.5”]

50.8 mm[2”] M5 x 0.8 x 30 mm

Screw (2)


43.2 mm[1.7”]

25.4 mm[1”]

82.5 mm[3.25”]

12.2 mm[0.48”]

SMB30C




66

56

13

A

B








70

57

A

B

C

57










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