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ON SITE AND IN SHOP REPAIRING WORKS
STEAM BOILERS REPAIR WORKS
Partial Tubesheet
Replacement Total Retube
Complete re-tubes & boilerrepairs
On shop pre-fabrication &supply of boiler tubes
Superheater element supplyand on shop pre- fabrication
Superheater re-tubing &repairs
On shop pre- fabrication,supply & installation of
headers Economiser repairs, re-tubing & supply of replacement
elements
Boiler maintenance, refurbishment & redesign Supply new boiler components for replacement, including on
site erection Condensate/deareator tank components supply for repairs &
installation Instrumentation & controls replacement / repairings Air preheaters & heat
exchanger repairing design,supply new spare parts &
repaired components on siteinstallation
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h dro hore
Boiler annual maintenance work Refractory repairs & rebuilds Boiler spare parts, hand hole caps etc Certified / authorized welders per EN 287/1 :2004 Standard
and per PT ISCIR CR9/1 -2003 Code
Boiler skin or casing weld repairs Boiler end plate weld repairs Boiler shell weld repairs Boiler furnace flue tube weld repairs Burner systems repairs, maintence & combustion test
PRESSURE VESSELS REPAIR WORKS
The scope of repairing works includes pressure vessels ranging
from small and medium size pressure vessels used in domesticand civil facilities as compressed air stockers and hydrophoresup to high parametres industrial pressure vessels having Vmax =100 m3; pmax = 100 bar; Temperature: - 50 C T + 440 C;Fluids = air, steam, water, hydrogen, oxygen, nitrogen, argon,CO2, LPG, acetylene, liquefyed chlorine or sulphur dioxide,other technical gases / liquids used in industrial processes
PRESSURE EQUIPMENT REPAIRS assemblies, repairs, reconstruction, revision of specified
pressure equipment
assembly, repairs and reconstruction of stationary pressuretanks of group A, B
revision, leakage tests and pressure tests of stationarypressure tanks in operation - group A, B
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There is no substitute for knowledgewhen it comes to supplying theright replacement part for plant equipment.
Many spare parts suppliers are manufacturers who
sell parts that fit their own equipment,or they are agents who
merely sell prefabricated parts. ROMVEC INDUSTRIEapplies extensive engineering
knowledge andmanufacturing experience in building replacement
components (when not finding thegenuine ones producer)
which stand the test of time in the
aggressive environment of a power plant.We provide all replacement parts forfeedwater heaters, condensers, heatexchangers, moisture separatorreheaters, and other heat transferequipment found in power plants. Wesupply for repairs spare parts andreplacing components such as:
PRESSURE VESSELS REPAIR WORKS
Covers Diaphragm Plates Expansion JointBelts Expansion Joints Gauge Glasses Gaskets
Hoses Manways Nuts & Bolts Packing Pressure Gauges Relief Valves
Studs TemperatureGauges Torus Rings Tubesheets Tube Plugs
Maintenance & Repair
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Providing quality maintenance and repair services for steam and power plants requires athorough understanding of plant operations and design. Since each boiler plant's design andoperating conditions are different, maintenance and repair solutions must be tailored to meetthe specific needs of each plant.
ROMVEC INDUSTRIE's reputation has been built on many years of experience in the
installation design and erection of various types of boilers and auxiliary systems from factoryassembled package boilers to field erected boilers. This includes the supply and installation ofboiler pressure parts, boiler casing, refractory, sootblowers, fuel systems, stokers, burners, airheaters, economizers, flues and ducts, fans, air pollution control systems, ash systems,feedwater systems, and boiler plant piping.
ROMVEC INDUSTRIE provides maintenance, repair, modifications, upgrades, and relocationof existing boiler plant facilities. The maintenance / repairing teams asigned for the specificworks comprise an experienced staf centre of professionals that has been assembled toprovide maintenance and repair services specializing in meeting routine or emergencyshutdown schedule requirements.
Maintenance & Repair Services Include:Preventative
MaintenanceCondition AssessmentInspection ServicesRebuild and UpgradeCapabilitiesMaintenance and RepairShutdowns and Rebuilds
Emergency ServiceRefractory supply and InstallationPlanned Shutdown and EmergencyPlanningModifications and Retrofit of SteamGeneratorsPlant RenovationBoiler Plant Relocation
ROMVEC INDUSTRIE maintenance / pepairs team is for any boilerhouse end user the perfect outage team partner.
STEAM PIPES / HOT WATER PIPES ON SITE & ON SHOPMAINTENANCE / REPAIRS
ROMVEC INDUSTRIE, as ISCIR authorized company, canprovide complete design documentation and execution
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ROMVEC INDUSTRIE SRLREG.COM. J 40 /9856 / 1998, COD FISCAL : RO
11110319AVIZAT CONFORM prescripieitehnice, Colecia ISCIR, n vigoare: PT
ISCIR .....-2003Numele i prenumele: ing.
CERVINSCHI VITTORIOData:
Semntura:Adresa demputernicire:
Nr........................................................
Data:................................AUTORIZAIE
ISCIR:
Nr.........................................................
works for the following type of repairings in steam / hotwater pipe systems:
a) replacement of the pipe systems components;
b) repairs of the pipes surfaces by built up welding / deposit
welding for repairing pressure elements which diplay isolatedor grouped punctiform corrosion spots or / and erosion spots /
traces;
c) Welding repairs of cracks, tears and crevices found in the
under pressure pipe elements;
d) Execution of the new weldings or the restoration / retriveing
of the existing welded joints on the under pressure elements of
the pipes;
e) Replaceing the safety valves and safety devices with othertype ones which may differ from the initial specifications of the
pipe system design;
f) Restoring by patching in the areas from where material
samples have been cut off in order to analize / verify the
material and / or the welded joints quality;
g) Alteration works execution as a result of the modifications
of the initial construction project of the pipe system which
cause changings in the maximum allowed values of the runningparameters (pressure, temperature etc.)
PIPE WORKS REHABILITATION
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Rehabilitation works carried on the pipe systems include some veryimportant activities which ROMVECs operating teams turn into state ofart:
Industrial tubular scaffoldTubular scaffolds are erected on high and difficult to reach places. Each scaffold ismade to fit local conditions to reach where worked has to be carried out underrelatively safe conditions. Tubular scaffolds are erected with scaffold pipes, clampsand boards, that can easily be man handled without the use of cranes or otherlifting devices, tailored to working teams needs.Chamber scaffold are prefabricated (welded) structures for fast erection in placeswhere access is no problem and the workingheight does not exceed 5 mtrs. Thesescaffolds are relatively light and could bemoved on the spot to reduce time anderection costs.
InsulationRockwool blanket insulation with aluminum jacketing in various size's and thickness,aluminum jacketing will be prefabricated inour own shop, tailor made to the needs,rockwool application is used to preventheatloss on: hot service lines, hot servicestorage tanks, boilers, heat exchangers and hot service vessels
Blasting and painting systemsOne of our main activities is special paint system application on industrial objects,our cleaning medium consists of grit or high pressure water blasting, whatevermethod is required or approved by our customers. Our applicators and supervisionhave experience with paint systems on: storage vessels pipelines, and steelstructures
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Control SystemEngineering
ROMVEC INDUSTRIE has specialized teamcompetent in the design, specification,installation and maintenance of control
systems for power generation units, steam /hot / warm water boilers, boiler houses,thermal and process plant.
We provide the following services:
Control system specification Control system installation Control system commissioning Control system retrofit and
modifications Control system maintenance and troubleshooting
Integrated Control Systems dedicated to steam/water boilerswithout constant supervisionAs an ISCIR authorized company for design, installation / commissioning &startup / repairs & service of automation control systems ROMVECINDUSTRIE can provide full turnkey automation systems for boiler houseswith boilers running without constant supervision (24h or 72h)
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Our basically offer in this field of integrated control systems relies onGESTRA equipment supply and our partnership with SIEMENS AGspecialised departments.
Control System Engineering
Boiler house Control Systems offer Includes:
Instrumentation, Controls andElectrical Design
System Optimizations Combustion Control Systems Burner Management Systems Continuous Emission Monitoring
Systems (CEMS)
Upgrading Controls to PLC /HMI System
Acceptance Tests Checkout and Startup
Assistance Operating Manuals
Operator TrainingROMVECs automation systems designs include in a comprehensivemanner detailed descriptions of all circuits of the automation systemwhich are a bassically support both for the installing teams and for thecustomer operating staff:
Piping & Instrumentation Diagrams ProcessControl Logic Diagrams
Specifying field devices (i.e. control valves, transmitters, O2 Preparing system configuration diagrams for detailedand conductivity analyzers, CEMS, etc.). programming of the projects PLC or DCS based control
system; Diagram designs include parallel and metered
PLC / DCS Loop Diagrams cross limited combustion controls, three-elementfeedwater controls etc.
PC Based Operator Consoles
Ergonomically designed consoles.
Multiple industrial
grade computers running
WindowsXP
based operating systems, with the60 /
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ROMVEC INDUSTRIES can provide completlly integrated
automation systems with full communications and
remote supervision through Internet and GSM networks
operator'
s HMI graphics runtime
and / or
engineering development packages.PLC and DCS instrument loop diagrams for a turnkey project supportselectrical installation, checkout, startup, and future troubleshooting.
ROMVEC INDUSTRIE can provide
consultancy services on control systems both for steam / hot waterboilers and for power generation units and related enclosedequipment, including industrial and aeroderivative gas turbines.Based on our close relations with our main suppliers our teamshave been specialized in control systems for all the gas turbinemodels we install including Siemens and Altek
Integrated control systems arhitectures
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ROMVEC INDUSTRIES s specialised automation projects design & implementation Department canhandle all kinds of customers requirements concerning automation system arhitecture for theirboilers, boiler houses or combined power and heat generation units regardless it is about newsystems installation, rehabilitation or / and upgrading the existing old systems or even repairs.ROMVEC always offer the most suitable solution tailored for the customer needs and availabilities.We include in our offer the most reliable andmodern field and control room / pannel automation instruments
Field Service / Maintenance / SERVICE
ROMVEC INDUSTRIE believes that designing and erecting / constructing asteam / hot water and/or a power plant facility is only the beginning of therelationship with a customer. The reliable, safe, and efficient operation of aclient's steam / hot water or power plant facility erected and commissiond byour company is a primary concern at ROMVEC.
Since the foundation of the company, ROMVEC has been responding tocustomer needs by providing fast and reliable solutions to all types of boilersand power plant operation and maintenance problems. This type of approach
includes also all the other equipment andtechnological installations we haveerected as pressure vessels, pipe systems,pump stations, residential heatingsystems etc. (even steel structures)
ROMVEC INDUSTRIE offers a full range ofservices for boiler plants including spareparts procurement, plant life extensionevaluation, condition assessment,operator training, periodical in-houseinspections and related works for
preparing the equipment to be presentedto ISCIR inspectors for the officialscheduled periodic inspections in order toendorse the further running / operatingpermit, emergency response, and maintenance and repair.
ROMVEC INDUSTRIEs field service engineers are experienced andknowledgeable in optimizing theefficiency and operation of each boilerplant facility from operator training totuning combustion control systems.
In order to promote continuedequipment reliability, standardmaintenance contracts can be offeredthat are specifically designed to
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Outage Planning Assistance Maintenance and Repair
Contracts
meet the needs of a customer's boiler plant facility. These contracts includescheduled service visits and can run from 6 months to 3 years with provisionsfor subsequent renewal.
Our primary goal is to work wit h our customers and provide preventativemaintenance and consultation services to keep their boiler and power plantson line. However, emergency response is an important part of ROMVECs
Maintenance & Field services.
Providing prompt and courteousservice to customer afterinstallationparts and equipment needs, ROMVEChas a specialized in-housedepartment and the knowledge andability to assist the customer with allhis boiler parts and equipment.
Field ServiceIncludes:
Operations Manuals and OperatorTraining
Commissioning and Start-up Combustion Testing and Optimization Emergency Service Control Systems Upgrades Troubleshooting Inspection Services Preventative Maintenance
ROMVECs maintenance services offered to the customer
ROMVECs maintenance services philosophy
There are two main ways of arranging such on-site service and maintenance.One is with the original equipment manufacturer (OEM) or supplier, and thesecond is with a specialist third party organization. ROMVEC INDUSTRIE is such athird party Service Company. It delivers maintenance services and efficiencyprogrammes in a users facility and accepts some technical and financial risk.Payment is based on meeting quality performance standards and/or energy
efficiency improvements. ROMVEC INDUSTRIE will alsodeliver plant repair and maintenance over the contractperiod.Maintenance warrantycontracts require that amonthly fee be paid by theplant owner; that is, in effect,a continuous full protectionplan for equipment and
accessories. The purpose is to achieve immediate, fast(typically eight-hour) response times by service
personnel in repairing failed equipment from the plant.
S&M and O&M
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Service and maintenance (S&M) agreements are designed to obtain reliablelong-term availability and performance from plant equipment using a competentauthorized third party when the OEM is far enough (generally for the importedequipments) and has not established an own service / maintenance centre inRomania. Operation and maintenance (O&M) agreements, on the other hand,may include the day-to-day operation of the entire plant. This leaves the plant to
ROMVECs on-site technical team to do what they do best.S&M covers boilers equipment (generally burners & automation system) ratherthan the whole boiler house . Most on-site boiler house owners contract outS&M simply because they have to - most dont have the sheer expertisenecessary to carry out routine maintenance tasks on steam boilers, heatexchangers, power generating units, etc., let alone major repair or replacementoperations. From all the thero energetical equipments Gas turbines aredefinitely the province of the professional. In such cases, hosts often contract tobuy maintenance services from the OEM or specialist third party contractor forseveral years at least. Therefore it is usually for the customer (owner) only aquestion of whether to stay with the OEM or to use a third party.Maintenance operations, performed systematically, greatly improve plantreliability, reduce equipment degradation and maximize energy efficiency andshareholder value.
The serviceThe service itself typically offers a full after-installation service that providesmonitoring and maintenance on all systems supplied - tailored to eachcustomers precise needs. ROMVECs Service Department may offer remote 24-hour monitoring operating the installed equipment. Often, automatic phonedialers will contact service personnel for immediate service even before the
owner is aware of a problem. Monthly reports show the electrical and heat loadsand how they are performing. The customer can, therefore, concentrate on coreactivities.
Inclusive five-year (sometimes up to 20-year) service/maintenance contractsprovide full service for scheduled and un-scheduled outages. The requiredengineering and spare parts are usually included, as may be guarantees forplant availability and performance. Penalty schemes mean that the maintenancecontractor pays the bill if it fails to respond to an emergency within the agreed-on time period.Such contracts are generally tailored to larger plants, but for smaller packaged
plant, ROMVEC often suggest that customers opt for a largely fit and forgetunit in the boiler house. This is monitored remotely by the ROMVECs ownengineers back at HQ.
ROMVECs maintenance services offered to the customer
Once a maintenance contract has been settled, it is essential to establishclear lines of communication, feedback and protocols regarding emergencyservice, after-hours service and regular planned maintenance visits. For shortnotice unplanned maintenance, a maintenance staff rota system and 24-hourhelpline guarantee site attendance to customers within a few hours of a call.
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Maintenance scheduling can be problematic, so careful planning is crucial. Thecontract should also clearly state grounds for cancellation.A maintenance service plan should require that the contractor carry out workbased on the plant owners needs and the plant design documentation. It shouldcontain an equipment list and the operating and maintenance tasks for allequipment, along with the service schedule. A list of important data to be
tracked over time should be drawn up - performance, fuel consumption ( a clearparameter for thermal efficiency), exhaust emissions, all temperatures andpressures, electrical and thermal parameters, and other performances.ROMVEC as a maintenance contractor should ensure that periodic instrumentcalibration checks are carried out by independent test establishments orgovernment agencies. For the all-important diagnostics, ROMVECs maintenanceteams use performant calibrated instruments in measuring the variousparameters that indicate correct plant operation.
Remote monitoring
Boiler houses and CHP plants, with their many systems, need careful conditionmonitoring to get the best out of them. Predictive and periodic maintenancetechniques are essential to obtain best service and life. An excellent way ofachieving this is to use remote monitoring techniques. These are highly cost-effective for organizations wanting to re-deploy resources and interrogateunmanned facilities by downloading data to a central site.Also, power plant is increasingly sited remotely and is, therefore, helping tobring the concept of remote monitoring into its own. It is not cost-effective tohave engineers stay for hours in-plant to observe operating strategies. Today,equipment can be checked from the comfort of a cosy office, sometimeshundreds of kilometres away.
Remote monitoring systems typically employ: simple hard-wired fieldbus systems forplant-wide applications wireless systems such as radio frequencyor GSM telemetry for communication that ismore remote the internet for global communication.Such remote monitoring covers many layers,including supervisory control and dataacquisition (SCADA), condition, environmental
and equipment monitoring, communication/networking, industrial control and automation,telemetry and device equipment management.The data obtained can be interfaced to othersystems. Very sophisticated software-oriented,non-intrusive, on-line signal processing and analysis techniques are available sothat plant operation can continue even while investigation is taking place. Theserely on state-of-the-art signal processing and analytical techniques, and theyalleviate the need for costly purpose-built monitoring systems.
Electrical equipment maintenance
ROMVECs maintenance teams are aware they must carry out all maintenancework necessary to ensure that a boiler / equipment runs correctly over a longperiod, whatever its manufacturer and rating. Preventative maintenance is just
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as important here. Electrical inspections include all auxiliaries such as the powerdistribution unit, any batteries and chargers.
UPGRADING AND REVAMPING SERVICES
ROMVEC INDUSTRIE is a full service boiler company. Neverthelessour company has been registered 1998, our staff has more than 25years experience in the boiler industry in field erection, installation andstart-up including control wiring and associated piping. We alsospecialize in troubleshooting oil and gas boilers and solving customerscombustion problems. We also install all types of refractory, insulationand expansion joints.
ROMVEC INDUSTRIE can provide the solution to all of customersboiler needs. Our specialists and skilled workers have worked all overthe Romania as well as in the Pakistan, Syria, Jordany. Irak, Egypt andGermany.
On site engineering
When the customer changes its processes, also the thermal unitcould require some changes in terms of different burner calibration for
an improved response to load changes, different and fine control loopsset-up, fine regulation of the excess air for a better combustion andoverall efficiency etc.
ROMVEC technical staff, provides a comprehensive experience tocarry out on site a wide list of controls in order to improve or to put inoptimum operating conditions the overall plants performances andefficiency.
Plants performance and operational problems can be identified
with the thermal unit on line connected, in order to compare theoperating data versus the design data.
Modernization of existing plants
We offer in-house capability to supply to our customer newcomponents fully adaptable to the existing units and fully inaccordance with the demands of local authorities, ISCIR prescriptionsand standards.
This kind of service is absolutely necessary because of the longlife cycle of thermo-energetical plants and because of changesin laws and standards, often adaptation of single
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components and accessories up to fully modernization of the existingplant is required. Main benefits for our customer are a relatively lowinvestment and a shorter pay-back to keep their units updated.
Typical areas for upgrading:
Burning systemReplacement of the existing and obsolete burner with the supply ofnew electronically supported burners having a larger turn-down with aconsequent reduction of on/off cycling. The substitution of the oldmechanical control system with a new electronic one allows fine andlong time repeatability of the optimum fuel to air ratio, with aconsequent improvement of flue gas emission and
UPGRADING AND REVAMPING SERVICES
reduction of fuel expenses. Fuel changes over. BMS (BurnerManagement System) and gas train in accordance with currentregulation.Boiler Control System & Automation
Replacement of
conventional safetydevices and single controlloops with dedicated boilermonitoring andmanagement systems.Replacement of boiler control panel not incompliance with IEC regulation with a new one.
Retrofitting The advantages of retrofitting when possibleversus the replacement of the whole unit aremainly represented by a smaller investmentand a faster pay-back. ROMVEC INDUSTRIEsMaintenance & Service Dept. provides all thenecessary activities to take the plant back tothe orignal performance, ensuring to thecustomer a single responsibility and cost-effective solution (mainly in
the cases where the plant has been installed by ROMVEC)
Revamping project
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Thanks to our in-house know-how and pressure vessel design, we areable to replace pressure parts thermally and mechanically stressedwith new ones fully equal to the existing. ROMVEC ensures to thecustomer significant advantages and benefits over others not
authorized service companies (acc. To ISCIR prescriptions). As veryoften happens, revamping is a good opportunity for the customer if it'smanaged by the initial erecting company of the project that usually canchoose the best solution.
Spare parts
For all retrofitting and revamping works ROMVEC Maintenance &Service Department provides a complete supply of genuine spare parts
fully according to the original one for every boiler supplied by OEM(Original Equipment Manufacturer)
Partnerships
Due to successful carrying out of some programs and projectsin the energetics (new boiler houses erection, boiler / burners
installation, equipment reconstruction, revitalization and
modernization), ROMVEC INDUSTRIE supports its partnerships
with the most known and famous companies and institutions
such as:
Siemens AG
Altek Power Szstems Inc. Canada
Bono Energia Italy
Saacke - Germany
CKD - Czech Republic
SEVEROCESKA ARMATURKA - Czech Republic
VSB MONT sro Usti nad labem - Czech Republic
Poly Comp - Czech Republic68 /
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PBS - Czech Republic
Riello Italy
Baltur - Italy
Mingazzini Italy
Gestra Germany
Spirax Sarco G.B.
Honeywell Romania
Fowserve Netherlands
Babcock - Germany
Green Energy - Romania
Weishaupt Germany
Siemens Power Generation Germany
Cochran Boilers U.K.
Dynasoft Romania
IVAR Italy
Babcock Wanson France
GB Ganz Hungary
FULTON U.K.
Loos International Germany
Josef Bertsch Bludenz, Austria
ICI Caldaie Italy
AR Riscaldamento Italy
Cleaver Brooks - USA
References69 /
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The main permanent Romanian customers of ROMVEC
INDUSTRIE
PETROM For this customer ROMVEC INDUSTRIE is one of the main
agreed supplier of equipments and services
Thermo - Electro Power Station CET GRIVITA - Bucharest
Thermo - Electro Power Station CET VEST Bucharest
Thermo Electro Power Station CET VEST ENERGO Bucharest
Thermo - Electro Power Station CET GOVORA
ROMGAZ
ENERGOCONSTRUCTIA BUCURESTI
For these customers we supply on regular contract basis permanentmaintenance and repairing services participation in overhauls of the steamboilers and auxiliary equipment from Boiler house and further moremaintenance and repairs on the steam / hot water pipes systems indoor andoutdoor the boiler house.A full emergency call-out service is available for our contract clients providing24 hour, 365 day back-up for any emergencies and breakdowns that mayarise.
a) Other Romanian Customers to whom we delivered our
design, erecting, commissioning, maintenance & repair
services
CET GRIVITA SA Bucharest SC GRIRO SA Bucharest Neuropsychiatry HospitalDr. Alexandru Obregia - Bucharest SNGN ROMGAZ SA Ploieti Branch ALIMENTA GROUP SWISS Salad-oil Factory EXPUR SA Urziceni Thermo Power Station CET SUD Bucharest Thermo Power Station CET VEST Bucharest Focsani Townhall
Danubiana
Energoconstructia
Bucharest Hotel Mamaia Hotel
Thermo - Electro Power Station CET GOVORA
Romanian Embassy in Prague
b) Customers from Czech Republic
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Alstom - Kladno
Alstom - Plzen
Excon Steel Hradec Kralove
Tepelne Izolace Jiri Maska Praha
EOP Horni PocaplyOur clients entrust our construction professionals with their capitalinvestments because of our ability to reduce risk by consistentlydelivering safe, quality projects on time and on budget. Our performancein safety and quality are equally unsurpassed.
Certifications
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Certifications
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Certifications
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Certifications
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