Fiber spinning
description
Transcript of Fiber spinning
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SHEN, QingE-mail: [email protected]
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Melt spinning
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Fiber thermal stable process
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Wet spinning
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Solution dry spinning
• cited from Encyclopedia of Polymer Science and Technology. Vol. 6, p267, John Wiley & Sons, Inc. New York, 1993
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Solution wet spinning
• cited from Encyclopedia of Polymer Science and Technology. Vol. 6, p267, John Wiley & Sons, Inc. New York, 1993
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Electrospinning
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~105 Volt/m
liquid jet
Nanofibres – basic setup
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Nanofibres – basic setup
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Electro-spinning
E ~ 105V/m
Bending instability enormously increases path of the jet, allowing to solve problem: how to decrease jet diameter 1000 times or more without increasing distance to tenths of kilometres
bending instability of electro-spun jet
charges moving along spiralling path
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Classical liquid jet
Orifice – 0.1mm
Primary jet diameter ~ 0.2mm
0.1mm
Micro-jet diameter ~ 0.005mm
•Gravitational, mechanical or electrostatic pulling limited to l/d ~ 1000 by capillary instability•To reach nano-range:
jet thinning ~10-3 draw ratio ~106 !
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Electrospinning observed at 30fps
5 cm
Average velocity of the fibres: 2 m/s
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Nanofibres collection
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Nanofibres collection
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Electrospinning observed at 4500fps
0.0 ms 8.9 ms 17.8 ms 26.7 ms 35.6 ms
44.4 ms 53.3 ms 62.2 ms 71.1 ms 80.0 ms
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Electron microscopy
PEO nanofibres
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Tested polymersTest Polymer Solvent
Concentration
Voltage [kV]
Electrospinning
IPEO
poly(ethylene oxide)
40% water 60% ethanol mixture
3 – 4 % 3 – 12good and stable process for voltage up to 10kV
IIDBC
dibutyrylo chitinethanol 9 % 6 – 16 fairly good
IIITAC
cellulose triacetate
methylo chloride
20 % 3 – 30 polymer too viscous
7 % 10 – 30 difficult
IVPAN
polyacrylonitrile
dimethyl-formamide (DMF)
15 % 5 – 25 very good
V Glycerol water 88 % 20 – 30
difficult, lack of solidification cause that the liquid jet is separated into small droplets (electrospray)
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Dry spinning
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Dry-jet-wet spinning
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In melt spinning a thin thread of molten polymer is extruded through a small capillary (spinneret).
Solidification occurs at the freeze point as a result of cooling and the action of stresses on the thread along the spinline. The solidification process is referred to as flow induced crystallization.
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Lyocell fiber spinning process
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