Fermilab PIP Booster Accelerator RF Cavity Refurbishment Matt Slabaugh ARW 2015 27 April 2015.
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Transcript of Fermilab PIP Booster Accelerator RF Cavity Refurbishment Matt Slabaugh ARW 2015 27 April 2015.
Fermilab PIP Booster Accelerator RF Cavity Refurbishment
Matt Slabaugh
ARW 2015
27 April 2015
Topics
• Proton Improvement Plan (PIP)• Booster Radio Frequency (RF) Cavities• Cavity Refurbishment• Tuner Refurbishment• Planning for failure• Testing and Summary
4/27/2015M. Slabaugh | Fermilab PIP Booster Accelerator RF Cavity Refurbishment2
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Click icon to add picture
Booster RF Cavity
4/27/2015M. Slabaugh | Fermilab PIP Booster Accelerator RF Cavity Refurbishment
Circa. 1969bid drawing(obsolete)
Critical advantage: Access to retired personnel with development knowledge
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Cavity Refurbishment- Scope
4/27/2015M. Slabaugh | Fermilab PIP Booster Accelerator RF Cavity Refurbishment
Vacuum
Misc.
RF Contact
Cavities are radioactive and fragile!
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Cavity Refurbishment- RF Contact
4/27/2015M. Slabaugh | Fermilab PIP Booster Accelerator RF Cavity Refurbishment
Milling improved quality, reduced time and distance (dose). ~ 7 days2 days
Insufficient contact= heat and RF leakage
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Cavity Refurbishment- Vacuum Repair and Upgrade
4/27/2015M. Slabaugh | Fermilab PIP Booster Accelerator RF Cavity Refurbishment
Leaking “pie-tin” quick disconnect flange
Removal with Wach’s tool
Replace with solid flange
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Cavity Refurbishment
4/27/2015M. Slabaugh | Fermilab PIP Booster Accelerator RF Cavity Refurbishment
Water cooling repair/upgrade
Alignment fiducials installedImprovised repair tooling
Internal sparking and damage
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Tuner Refurbishment
4/27/2015M. Slabaugh | Fermilab PIP Booster Accelerator RF Cavity Refurbishment
Contact surfaces
Cones
Cooling lines
Each tuner:• 500+ pieces • 150ft+ tubing • 50+ water connections• 44in long • 650lbs
Ferrite
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Tuner Refurbishment
4/27/2015M. Slabaugh | Fermilab PIP Booster Accelerator RF Cavity Refurbishment
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Tuner Refurbishment- Risk
4/27/2015M. Slabaugh | Fermilab PIP Booster Accelerator RF Cavity Refurbishment
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Tuner Refurbishment- Procurement and challenges
4/27/2015M. Slabaugh | Fermilab PIP Booster Accelerator RF Cavity Refurbishment
• Difficult procurement– Stock items not stock (tube sizes)– Common processes no longer
common– Unusual materials
• Original drawings not updated– Undocumented revisions– All hand drawings, no CAD
• Little data available for optimizing design changes or benchmarking
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Tuner Refurbishment- Planning for failure
• Have begun building new tuner assemblies• Potentially replace all refurbished tuners with new
4/27/2015M. Slabaugh | Fermilab PIP Booster Accelerator RF Cavity Refurbishment
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Cavity Testing and Summary
• Each assembly tested for two weeks prior to install• Thermal sensors near critical surfaces for real time data• Beginning production of two spare cavities
4/27/2015M. Slabaugh | Fermilab PIP Booster Accelerator RF Cavity Refurbishment
• 17 of 20 cavities installed
• 50 tuners refurbished
• 3 tuners built new