FEED AND BIOFUEL GEAR-DRIVEN PELLET MILL · family of gear-driven pellet mills, offering the...

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FEED AND BIOFUEL GEAR-DRIVEN PELLET MILL TYPE FEEDMAX G12-30 AND G12-40 A fine-tuned design that offers highly efficient pelleting. The G12 series combines the best of current pellet mill technology with proven features from our long-established family of gear-driven pellet mills, offering the highest output per kWh in its class. ROBUST & EASY-TO-MAINTAIN Single-reduction, precision helical gearing delivers quieter operation, highly efficient power transmission factors, and longer life. Effective feed distribution – a unique, onepiece adjustable feed plough design for fast, easy adjustment – ensures uniformity of feed distribution across the die area and ahead of each roll. The taper die fit with self-piloting effect makes changing dies smooth and easy. Replaceable wear rings in the housing reduce maintenance costs. The G12 is equipped with a double walled and insulated pellet door,

Transcript of FEED AND BIOFUEL GEAR-DRIVEN PELLET MILL · family of gear-driven pellet mills, offering the...

Page 1: FEED AND BIOFUEL GEAR-DRIVEN PELLET MILL · family of gear-driven pellet mills, offering the highest output per kWh in its class. ... C C D D E F F G H H J J K K L L ... De sc rip

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FEED AND BIOFUEL

GEAR-DRIVEN PELLET MILL TYPE FEEDMAX G12-30 AND G12-40

A fine-tuned design that offers highly efficient pelleting. The G12 series combines the best of current pellet mill technology with proven features from our long-established family of gear-driven pellet mills, offering the highest output per kWh in its class.

ROBUST & EASY-TO-MAINTAIN Single-reduction, precision helical gearing delivers quieter operation, highly efficient power transmission factors, and longer life. Effective feed distribution – a unique, onepiece adjustable feed plough design for fast, easy adjustment – ensures uniformity of feed

distribution across the die area and ahead of each roll. The taper die fit with self-piloting effect makes changing dies smooth and easy. Replaceable wear rings in the housing reduce maintenance costs.The G12 is equipped with a double walled and insulated pellet door,

Page 2: FEED AND BIOFUEL GEAR-DRIVEN PELLET MILL · family of gear-driven pellet mills, offering the highest output per kWh in its class. ... C C D D E F F G H H J J K K L L ... De sc rip

All data, information, statements, photographs and graphic illustrations in this leaflet are without any obligation and raise no liabilities to or form part of any sales contracts of ANDRITZ AG or any affiliates for equipment and/or systems referred to herein. © ANDRITZ AG 2018. All rights reserved. No part of this copyrighted work may be reproduced, modified or distributed in any form or by any means, or stored in any database or retrieval system, without the prior written permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation of the relevant copyright laws. ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria.

ANDRITZ Feed and Biofuel A/[email protected]: +45 72 160 300 / andritz.com/ft

ensuring that no condensate forms and providing a very high hygiene standard.Designed for longer life – all feed contact parts are made from stain-less steel, including the roller main shaft and die housing.• Shear pin hub array – protects

the shaft against damage from foreign objects.

• Compact profile, small footprint, modu- lar design – makes the mill easy to fit into your facility.

• The FeedMax G12 is equipped with a universal hinged pellet door (left/right) for maximum flexibility during installation.

• The FeedMax G12 comes with a 3-roll configuration and can also be confi- gured with automatic roll adjustment

• The FeedMax G12 can be equip-ped with a pnuematic die crane, offering seamless movement.

TECHNICAL DATA

FeedMax G12-30/G12-40

Die inside diameter Ø 1144 mm

Effective die width 324 / 398 mm

Effective press area 1.16 / 1.43 m2

Total weight (Incl. 450 kW motor)

~14,100 / ~14,400 kg

Basic machine includesCE - approvalGear box with ratio 9:8Base frame height 400 mm(prepared for motor size H=355)Pellet chamber with bolt on universal hinge and universal door lock assemblyPrepared for automatic lubrication3 cutting knives

Configuration possiblities

Detail Options Technical description

Roll adjustment3 roll manual Roll dia. Ø454 mm

3 roll automatic Roll dia. Ø454 mm

Roll slip control 3 roll automatic adjustment

Electrical system to detect slippage between die and roll shell

Inlet Dump chute Pneumatic activated bypass flap with per manent magnet

Screw feeder 2.2 kW el-motor drive. Pneumatic actuated bypass flap

Die crane For maintenance Pneumatically operated

Tool kit For maintenance Containing torque wrench, allan key, lifting tools etc.

Oil cooling - gearbox Oil cooler unit Cooling medium: Air

Electrical equipment 24 VDC Control voltage

Configuration possiblities

Motor size Frequency RPM Gearbox ratio Die speed

250- 560 kW (IE3 & H=355) 50 Hz ~1490 o/min 9.8 9.1 m/s

60 Hz ~1785 o/min 9.8 10.9 m/s

INLET - OUTLET A-A ( 1 : 15 )

FOOTPRINT - VIEW FROM THE TOPB-B ( 1 : 15 )

Static Load N Dynamic Load Factor (f) Dynamic Load NF1 96543 1,3 125505,9F2 5679 1,3 7382,7F3 5679 1,3 7382,7F4 2839,5 1,3 3691,35F5 2839,5 1,3 3691,35Total Load 113580 147654

A

A

B B

1

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A A

M M

B B

C C

D D

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F F

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Drawing sheet ISO 5457:1999 - A1

The r

epro

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istrib

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and

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this

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well

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1 : 151 A1 1 /Sheet/Sheets

Rev

Rev

Rev-

Drawing No

702718155

Rev

Size

-

Copy from Drawing No702697434

Replacement for Drawing No

Old Drawing No

Scale

Product Code

21.09.2016M.Polivcak hummar26Actual RevisionInitial Revision

Drawn

Checked

RevisionDescription

Product Type

Ver.:

2.0

DIM. SKETCH SFM FEEDMAX G12, INLET SCREW, DIE CRANE WITH ON BOXMOUNTING, VASE FRAME 400mm, 450kW ABB MOTOR

4140

876

355

33502375

1897

1332

355

975

1574

1891

300

580

500

381

INLET11

0

100

45

50

1088 1088

1672

1542

1762

1362

200

740250

110

110 520125

45

225125

45 110

6x 28

F1

F2 F3

F4

F5

TOTAL WEIGHT: N/A

Service area according machine manual���������������������������������������������������

POSIBILITY TO EXCHANGE THE HINGES FOR DOOR OPENINGTO THE OTHER SIDE!

760

860

758658

705OUTLET

3585

3666

2378

(351

2)

2002

(212

7)

150°

3828 R1785

R1785

(589

0)

INLET - OUTLET A-A ( 1 : 15 )

FOOTPRINT - VIEW FROM THE TOPB-B ( 1 : 15 )

Static Load N Dynamic Load Factor (f) Dynamic Load NF1 96543 1,3 125505,9F2 5679 1,3 7382,7F3 5679 1,3 7382,7F4 2839,5 1,3 3691,35F5 2839,5 1,3 3691,35Total Load 113580 147654

A

A

B B

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

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9

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15

16

16

A A

M M

B B

C C

D D

E E

F F

G G

H H

J J

K K

L L

Drawing sheet ISO 5457:1999 - A1

The r

epro

ducti

on, d

istrib

ution

and

utili

zatio

n of

this

docu

men

tas

well

as th

e com

munic

ation

of it

s con

tent

s to

other

s with

out

expr

ess a

utho

rizati

on is

pro

hibite

d. Of

fend

ers w

ill be

held

liable

for t

he pa

ymen

t of d

amag

es. A

ll righ

ts re

serv

ed in

the

even

tof

the g

rant

of a

pate

nt, u

tility

mode

l or d

esi gn

. (IS

O 16

016)

1 : 151 A1 1 /Sheet/Sheets

Rev

Rev

Rev-

Drawing No

702718155

Rev

Size

-

Copy from Drawing No702697434

Replacement for Drawing No

Old Drawing No

Scale

Product Code

21.09.2016M.Polivcak hummar26Actual RevisionInitial Revision

Drawn

Checked

RevisionDescription

Product Type

Ver.:

2.0

DIM. SKETCH SFM FEEDMAX G12, INLET SCREW, DIE CRANE WITH ON BOXMOUNTING, VASE FRAME 400mm, 450kW ABB MOTOR

4140

876

355

33502375

1897

1332

355

975

1574

1891

300

580

500

381

INLET11

0

100

45

50

1088 1088

1672

1542

1762

1362

200

740250

110

110 520125

45

225125

45 110

6x 28

F1

F2 F3

F4

F5

TOTAL WEIGHT: N/A

Service area according machine manual���������������������������������������������������

POSIBILITY TO EXCHANGE THE HINGES FOR DOOR OPENINGTO THE OTHER SIDE!

760

860

758658

705OUTLET

3585

3666

2378

(351

2)

2002

(212

7)

150°

3828 R1785

R1785

(589

0)

INLET - OUTLET A-A ( 1 : 15 )

FOOTPRINT - VIEW FROM THE TOPB-B ( 1 : 15 )

Static Load N Dynamic Load Factor (f) Dynamic Load NF1 96543 1,3 125505,9F2 5679 1,3 7382,7F3 5679 1,3 7382,7F4 2839,5 1,3 3691,35F5 2839,5 1,3 3691,35Total Load 113580 147654

A

A

B B

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

10

10

11

11

12

12

13

13

14

14

15

15

16

16

A A

M M

B B

C C

D D

E E

F F

G G

H H

J J

K K

L L

Drawing sheet ISO 5457:1999 - A1

The r

epro

ducti

on, d

istrib

ution

and

utili

zatio

n of

this

docu

men

tas

well

as th

e com

munic

ation

of it

s con

tent

s to

other

s with

out

expr

ess a

utho

rizati

on is

pro

hibite

d. Of

fend

ers w

ill be

held

liable

for t

he pa

ymen

t of d

amag

es. A

ll righ

ts re

serv

ed in

the

even

tof

the g

rant

of a

pate

nt, u

tility

mode

l or d

esi gn

. (IS

O 16

016)

1 : 151 A1 1 /Sheet/Sheets

Rev

Rev

Rev-

Drawing No

702718155

Rev

Size

-

Copy from Drawing No702697434

Replacement for Drawing No

Old Drawing No

Scale

Product Code

21.09.2016M.Polivcak hummar26Actual RevisionInitial Revision

Drawn

Checked

RevisionDescription

Product Type

Ver.:

2.0

DIM. SKETCH SFM FEEDMAX G12, INLET SCREW, DIE CRANE WITH ON BOXMOUNTING, VASE FRAME 400mm, 450kW ABB MOTOR

4140

876

355

33502375

1897

1332

355

975

1574

1891

300

580

500

381

INLET

110

100

45

50

1088 1088

1672

1542

1762

1362

200

740250

110

110 520125

45

225125

45 110

6x 28

F1

F2 F3

F4

F5

TOTAL WEIGHT: N/A

Service area according machine manual���������������������������������������������������

POSIBILITY TO EXCHANGE THE HINGES FOR DOOR OPENINGTO THE OTHER SIDE!

760

860

758658

705OUTLET

3585

3666

2378

(351

2)

2002

(212

7)

150°

3828 R1785

R1785

(589

0)

Dimensions in mm

1212 GB

B 0

718