FEED AND BIOFUEL GEAR-DRIVEN PELLET MILL · family of gear-driven pellet mills, offering the...
Transcript of FEED AND BIOFUEL GEAR-DRIVEN PELLET MILL · family of gear-driven pellet mills, offering the...
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FEED AND BIOFUEL
GEAR-DRIVEN PELLET MILL TYPE FEEDMAX G12-30 AND G12-40
A fine-tuned design that offers highly efficient pelleting. The G12 series combines the best of current pellet mill technology with proven features from our long-established family of gear-driven pellet mills, offering the highest output per kWh in its class.
ROBUST & EASY-TO-MAINTAIN Single-reduction, precision helical gearing delivers quieter operation, highly efficient power transmission factors, and longer life. Effective feed distribution – a unique, onepiece adjustable feed plough design for fast, easy adjustment – ensures uniformity of feed
distribution across the die area and ahead of each roll. The taper die fit with self-piloting effect makes changing dies smooth and easy. Replaceable wear rings in the housing reduce maintenance costs.The G12 is equipped with a double walled and insulated pellet door,
All data, information, statements, photographs and graphic illustrations in this leaflet are without any obligation and raise no liabilities to or form part of any sales contracts of ANDRITZ AG or any affiliates for equipment and/or systems referred to herein. © ANDRITZ AG 2018. All rights reserved. No part of this copyrighted work may be reproduced, modified or distributed in any form or by any means, or stored in any database or retrieval system, without the prior written permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation of the relevant copyright laws. ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria.
ANDRITZ Feed and Biofuel A/[email protected]: +45 72 160 300 / andritz.com/ft
ensuring that no condensate forms and providing a very high hygiene standard.Designed for longer life – all feed contact parts are made from stain-less steel, including the roller main shaft and die housing.• Shear pin hub array – protects
the shaft against damage from foreign objects.
• Compact profile, small footprint, modu- lar design – makes the mill easy to fit into your facility.
• The FeedMax G12 is equipped with a universal hinged pellet door (left/right) for maximum flexibility during installation.
• The FeedMax G12 comes with a 3-roll configuration and can also be confi- gured with automatic roll adjustment
• The FeedMax G12 can be equip-ped with a pnuematic die crane, offering seamless movement.
TECHNICAL DATA
FeedMax G12-30/G12-40
Die inside diameter Ø 1144 mm
Effective die width 324 / 398 mm
Effective press area 1.16 / 1.43 m2
Total weight (Incl. 450 kW motor)
~14,100 / ~14,400 kg
Basic machine includesCE - approvalGear box with ratio 9:8Base frame height 400 mm(prepared for motor size H=355)Pellet chamber with bolt on universal hinge and universal door lock assemblyPrepared for automatic lubrication3 cutting knives
Configuration possiblities
Detail Options Technical description
Roll adjustment3 roll manual Roll dia. Ø454 mm
3 roll automatic Roll dia. Ø454 mm
Roll slip control 3 roll automatic adjustment
Electrical system to detect slippage between die and roll shell
Inlet Dump chute Pneumatic activated bypass flap with per manent magnet
Screw feeder 2.2 kW el-motor drive. Pneumatic actuated bypass flap
Die crane For maintenance Pneumatically operated
Tool kit For maintenance Containing torque wrench, allan key, lifting tools etc.
Oil cooling - gearbox Oil cooler unit Cooling medium: Air
Electrical equipment 24 VDC Control voltage
Configuration possiblities
Motor size Frequency RPM Gearbox ratio Die speed
250- 560 kW (IE3 & H=355) 50 Hz ~1490 o/min 9.8 9.1 m/s
60 Hz ~1785 o/min 9.8 10.9 m/s
INLET - OUTLET A-A ( 1 : 15 )
FOOTPRINT - VIEW FROM THE TOPB-B ( 1 : 15 )
Static Load N Dynamic Load Factor (f) Dynamic Load NF1 96543 1,3 125505,9F2 5679 1,3 7382,7F3 5679 1,3 7382,7F4 2839,5 1,3 3691,35F5 2839,5 1,3 3691,35Total Load 113580 147654
A
A
B B
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
A A
M M
B B
C C
D D
E E
F F
G G
H H
J J
K K
L L
Drawing sheet ISO 5457:1999 - A1
The r
epro
ducti
on, d
istrib
ution
and
utili
zatio
n of
this
docu
men
tas
well
as th
e com
munic
ation
of it
s con
tent
s to
other
s with
out
expr
ess a
utho
rizati
on is
pro
hibite
d. Of
fend
ers w
ill be
held
liable
for t
he pa
ymen
t of d
amag
es. A
ll righ
ts re
serv
ed in
the
even
tof
the g
rant
of a
pate
nt, u
tility
mode
l or d
esi gn
. (IS
O 16
016)
1 : 151 A1 1 /Sheet/Sheets
Rev
Rev
Rev-
Drawing No
702718155
Rev
Size
-
Copy from Drawing No702697434
Replacement for Drawing No
Old Drawing No
Scale
Product Code
21.09.2016M.Polivcak hummar26Actual RevisionInitial Revision
Drawn
Checked
RevisionDescription
Product Type
Ver.:
2.0
DIM. SKETCH SFM FEEDMAX G12, INLET SCREW, DIE CRANE WITH ON BOXMOUNTING, VASE FRAME 400mm, 450kW ABB MOTOR
4140
876
355
33502375
1897
1332
355
975
1574
1891
300
580
500
381
INLET11
0
100
45
50
1088 1088
1672
1542
1762
1362
200
740250
110
110 520125
45
225125
45 110
6x 28
F1
F2 F3
F4
F5
TOTAL WEIGHT: N/A
Service area according machine manual���������������������������������������������������
POSIBILITY TO EXCHANGE THE HINGES FOR DOOR OPENINGTO THE OTHER SIDE!
760
860
758658
705OUTLET
3585
3666
2378
(351
2)
2002
(212
7)
150°
3828 R1785
R1785
(589
0)
INLET - OUTLET A-A ( 1 : 15 )
FOOTPRINT - VIEW FROM THE TOPB-B ( 1 : 15 )
Static Load N Dynamic Load Factor (f) Dynamic Load NF1 96543 1,3 125505,9F2 5679 1,3 7382,7F3 5679 1,3 7382,7F4 2839,5 1,3 3691,35F5 2839,5 1,3 3691,35Total Load 113580 147654
A
A
B B
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
A A
M M
B B
C C
D D
E E
F F
G G
H H
J J
K K
L L
Drawing sheet ISO 5457:1999 - A1
The r
epro
ducti
on, d
istrib
ution
and
utili
zatio
n of
this
docu
men
tas
well
as th
e com
munic
ation
of it
s con
tent
s to
other
s with
out
expr
ess a
utho
rizati
on is
pro
hibite
d. Of
fend
ers w
ill be
held
liable
for t
he pa
ymen
t of d
amag
es. A
ll righ
ts re
serv
ed in
the
even
tof
the g
rant
of a
pate
nt, u
tility
mode
l or d
esi gn
. (IS
O 16
016)
1 : 151 A1 1 /Sheet/Sheets
Rev
Rev
Rev-
Drawing No
702718155
Rev
Size
-
Copy from Drawing No702697434
Replacement for Drawing No
Old Drawing No
Scale
Product Code
21.09.2016M.Polivcak hummar26Actual RevisionInitial Revision
Drawn
Checked
RevisionDescription
Product Type
Ver.:
2.0
DIM. SKETCH SFM FEEDMAX G12, INLET SCREW, DIE CRANE WITH ON BOXMOUNTING, VASE FRAME 400mm, 450kW ABB MOTOR
4140
876
355
33502375
1897
1332
355
975
1574
1891
300
580
500
381
INLET11
0
100
45
50
1088 1088
1672
1542
1762
1362
200
740250
110
110 520125
45
225125
45 110
6x 28
F1
F2 F3
F4
F5
TOTAL WEIGHT: N/A
Service area according machine manual���������������������������������������������������
POSIBILITY TO EXCHANGE THE HINGES FOR DOOR OPENINGTO THE OTHER SIDE!
760
860
758658
705OUTLET
3585
3666
2378
(351
2)
2002
(212
7)
150°
3828 R1785
R1785
(589
0)
INLET - OUTLET A-A ( 1 : 15 )
FOOTPRINT - VIEW FROM THE TOPB-B ( 1 : 15 )
Static Load N Dynamic Load Factor (f) Dynamic Load NF1 96543 1,3 125505,9F2 5679 1,3 7382,7F3 5679 1,3 7382,7F4 2839,5 1,3 3691,35F5 2839,5 1,3 3691,35Total Load 113580 147654
A
A
B B
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
A A
M M
B B
C C
D D
E E
F F
G G
H H
J J
K K
L L
Drawing sheet ISO 5457:1999 - A1
The r
epro
ducti
on, d
istrib
ution
and
utili
zatio
n of
this
docu
men
tas
well
as th
e com
munic
ation
of it
s con
tent
s to
other
s with
out
expr
ess a
utho
rizati
on is
pro
hibite
d. Of
fend
ers w
ill be
held
liable
for t
he pa
ymen
t of d
amag
es. A
ll righ
ts re
serv
ed in
the
even
tof
the g
rant
of a
pate
nt, u
tility
mode
l or d
esi gn
. (IS
O 16
016)
1 : 151 A1 1 /Sheet/Sheets
Rev
Rev
Rev-
Drawing No
702718155
Rev
Size
-
Copy from Drawing No702697434
Replacement for Drawing No
Old Drawing No
Scale
Product Code
21.09.2016M.Polivcak hummar26Actual RevisionInitial Revision
Drawn
Checked
RevisionDescription
Product Type
Ver.:
2.0
DIM. SKETCH SFM FEEDMAX G12, INLET SCREW, DIE CRANE WITH ON BOXMOUNTING, VASE FRAME 400mm, 450kW ABB MOTOR
4140
876
355
33502375
1897
1332
355
975
1574
1891
300
580
500
381
INLET
110
100
45
50
1088 1088
1672
1542
1762
1362
200
740250
110
110 520125
45
225125
45 110
6x 28
F1
F2 F3
F4
F5
TOTAL WEIGHT: N/A
Service area according machine manual���������������������������������������������������
POSIBILITY TO EXCHANGE THE HINGES FOR DOOR OPENINGTO THE OTHER SIDE!
760
860
758658
705OUTLET
3585
3666
2378
(351
2)
2002
(212
7)
150°
3828 R1785
R1785
(589
0)
Dimensions in mm
1212 GB
B 0
718