Feasibility study.ppt

Feasibility Study for Baby Feasibility Study for Baby Diapers Manufacturing Diapers Manufacturing

Plant In IndiaPlant In India MANGAL DEV BARIWAL

Diaper Consultant Process Design Inc VADODARA - India

Baby Diaper Brief Overview Typical Costing of baby Diaper List of potential Raw Material supplier

India/china/Europe) List of potential baby diaper Machine supplier

(Europe /China/India) List of reconditioned machine Supplier Visit of some factory of Machines Manufacturer

and Raw supplier in china

Assigned Task for Feasibility Study Assigned Task for Feasibility Study

A Brief Overview on Baby Diaper

MAIN BRAND IN INDIA MAIN BRAND IN INDIA

Major Participants in Baby Diaper Market in India

Major Participants in Baby Diaper Market in India

Major Participants Brand

Name

Made in India

Import

Kimberly Clark Huggies X X

Proctor & Gamble Pampers X X

Uni-Charm Mamy poko X

Anakku Anakku X

Godrej/SCA Snuggy/Libero X

Grasim Kara X

Nobel Hygiene Teddyy X

Premier Aryco Teddy Soft X

Patterson Intl Soft Love X

Tainwala Personal care Fresh ones X

Pristine Care Clarus X

Baby Diaper Market Share In India Baby Diaper Market Share In India

Major Participants Sales M S Share % Brand

Name

Made in

India

Import

Kimberly Clark 15 30-35 Huggies X

Proctor & Gamble 12.5 25-30 Pampers X X

Uni-Charm 12.5 25-30 Mamypoko Pants

X X

Others

Actifit 10 20-25 Nappies X

Godrej/SCA Snuggy X

Hygiene Wear Intl Koochees X

Infantino Infantino X

Nobel Teddyy X

V-cintA Intl Lollas X

Wipro Baby Soft X

Total 50.0 100

A TYPICAL BABY DIAPER

Different Type Of Baby diaperDifferent Type Of Baby diaper

Baby diaper Catalogue

Item Size Baby Weight Specification

(Length*Width)(mm)SAP/g Total N.W/pc Sample Pictures

XYS-AMain Features:Lamination backsheet(Cloth-like film) with Magic velcro tape

Blue ADL,3-D leakage protector,Super soft hot air-through top sheet

S up to 7kg 380*275 5 25 M 5-11kg 450*320 6 30 L 8-14kg 500*320 7 35

XL over 12kg 530*320 8 38

XYS-BMain Features:PP Film ,Magic velcro tape ,super aborbent core ,

3-D leakage protector,skin-friendly cotton top sheet

S up to 7kg 380*275 4 23 M 5-11kg 450*320 5 27 L 8-14kg 500*320 6 31

XL over 12kg 530*320 7 35

XYS-CMain Features:PP Film ,PP Refastenable tapes&frontal tape ,super aborbent core with Blue ADL,


S up to 7kg 380*275 4 23 M 5-11kg 450*320 5 27 L 8-14kg 500*320 6 31

XL over 12kg 530*320 7 35

XYS-DMain Features:PP Film ,PP Refastenable tapes&frontal tape ,super aborbent core ,


S up to 7kg 380*275 3 21.5 M 5-11kg 450*320 4 26 L 8-14kg 500*320 5 30

XL over 12kg 530*320 6 33

Components of The Diaper Components of The Diaper

Polyethylene: the outside,breathable, leakproof

Polypropylene: against baby’s skin, keeps skin dry

Polyurethane: elastic on cuffs

Acquisition and Distribution Layer

Polyethylene : Cloth like film back and front side

Polyurethane: elastic on cuffs

Hydrophobic Non-woven and Hydrophilic Non woven

Raw Material Cost

Raw Material Cost

Typical Costing of the Product Typical Costing of the Product

Raw Material Used for Baby Diaper Production

Raw Material Used for Baby Diaper Production

Raw Material Cost Raw Material Cost

Fluff pulp is designed for absorbent product where ease of shredding, consistency and cleanliness are needed. Pulp : fluff pulp ,thickness1-2mm, width 380-410mm

Fluff Pulp

Tissue paper is used to wrap the conton core of diaper and lady napkin, to produce toilet tissue,facial tissue,handkerchiefs tissue,napkin paper with 13/13.5/14.5/16/17/18/22/23 g/m2 ,with single or two or three ply.Tissue: 15- 18gm/square meter standard width 180mm

Tissue Paper

Super Absorbent Polymer ,mixed in cotton core and absorbent core. Provide various of styles for your options. Its Sodium Poly-acrylate

Super Absorbent Polymer ( SAP)

Breathable laminating film with colorful printing (PE film laminated with Non-woven), good material for back sheet of baby diapers Laminated.breathable film with high tension strength-resistance,good moisture permeability. Breathable film is used as backsheet in baby diaper. Breathable film can be printed with normal ink

Breathable film and laminating film

PE FILM applied in the backsheet of sanitary napkin ,panty liner and baby diaper It can print with normal ink or urine indicating ink. It can get embossing .P.E. Film: the thickness 0.0015mm, width 85-105mm

PE FILM

There are two type NW hydrophilic mainly applies in the top sheets and hydrophobic Nonwoven fabric mainly used in diaper flow stopping part .Non-woven fabric: good thermo-bonding 16-18gsm,std

Non Woven Fabric

ADL means acquisition distribution layer Nonwoven top surface brings feeling of softness and comfort,sanitary and refresh. Super quality ,double layer composite ,embossing design styles have more holes to guide the flow ,increase the penetration speed.

ADL

Frontal tape is applied in closure system for baby diapers and adult diapers.

Frontal Tape

The meaning of spandex : Spandex is a Polyether based Elastane fiber having excellent resistance to acid and alkaline wet processing conditions, high modulus and high tensile strength, resistance to discoloration due to airborne pollutants and is hydrolysis resistant. It can be enlongated 4-7times and hark back after disengagement Leg Elastic

SPANDEX

This elastic waist band to be used in baby diaper to make the baby feel more comfortable

Elastic Waist Band

Hot melt glue is used for sanitary protection product,baby diapers. Hot melt glue is developed for PE baffle pads but may have utility on some NW wrapped products. Hot melt glue with low viscosity, good low temperature performance, and light yellow colorHot melt gum: Pressure sensitive and endurance, good stickiness, white adhesive.

Hot melt Glue

General Baby Diaper Raw Material Composition

General Baby Diaper Raw Material Composition

Major

Raw Material

Share % by Weight

Brand

Name

Made in

India

Import

Fluff Pulp ,Tissue 43 Paper Mill X X

Super Absorbent Polymer (SAP)

27 DOW/Japan/China

X

Polypropylene 15 X X

Polyethylene 8 X X

Adhesive 5 X X

Elastic 1 X X

Non Woven Fabric 1 Sanghi X X

Total 100

General Baby Diaper Specification and weight Details

General Baby Diaper Specification and weight Details

Series Product Min Max Length Width weight

SSAP 7

405mm 290mm 18-29g FLUFF 10 14

MSAP 9

450mm 315mm 22-36gFLUFF 13 18

LSAP 11

485mm 335mm 28-45gFLUFF 16 22

XlSAP 13

500mm 350mm 32-52gFLUFF 19 26

Product Specification:Raw Items Units

Area/Lgth Maxi 28

(Sq. cm, cm).

Weight33+9

(Grams)

Waste(Grams)

Fluff $/Tonne 2090.0 20.465 4%

SAP $/Tonne 9.000 4%

Tissue 18gsm $/Tonne 1014.0 1.876 4%

Non-woven $/1000m2 1617.0 3.719 4%

Backsheet $/Tonne 1592.5 3.758 4%

ADL 40gsm $/1000m2 182.0 0.728 4%

Foam elastic $/1000m2 36.0 0.194 4%

Hook Tape $/ m. 5.2 0.600 4%

Frontal $/1000m2 86.0 0.420 4%

Leg Elastic $/Tonne 84.0 0.052 4%

L/Cuff Elastic $/Tonne 39.2 0.024 4%

L/Cuff N/w $/1000m2 490.0 1.127 4%

Typical recipe for a Baby Diaper

Product Specification:Raw Items Units

Area/Lgth Maxi 28

(Sq. cm, cm).

Weight33+9

(Grams)

Waste(Grams)

Elastic Glue $/Tonne 0.300 4%

LC El Glue $/Tonne 0.130 4%

Constr. Glue $/Tonne 0.850 4%

LC Con Glue $/Tonne 0.150 4%

Lotion $/Tonne 0.200 4%

Bags $/unit 28 2%

Boxes $/unit 168 2%

Wrap $/roll 21504 2%

Pallet $/unit 2688 2%

Typical recipe for a Baby Diaper

Baby diaper Raw materials

Material Description

PRICE (FOB XIAMEN)

PRICE (FOB XIAMEN)Unit

GlueConstruction glue USD/KG 3.20 3.10

Spandex glue USD/KG 4.10 4.10

Tissue paper 18G/M2 USD/KG 1.65 1.77

Fluff pulp USD/KG 1

Non-wovenHydrophobic non-woven 18G/M2 USD/KG 2.70 2.55

Hydrophilic non-woven 15G/M2 USD/KG 2.73 2.55

Backsheet/ FilmComposite backsheet 26g/m2 USD/KG 3.22 3.2

PE backsheet 25g/m2 USD/KG 2.20 1.01

Frontal tapeTextile frontal tape USD/M2 0.51 4.38

PP front tape USD/M2 0.12 3.38

Side tapeMagic side tape USD/M 0.14 012

PP side tape USD/M 0.07 0.62

Waist elastic USD/M2 0.88 0.98

Blue ADL non woven 18g/m2 USD/KG 2.99 3.5

SAP USD/KG 2.20 2.55

Spandex USD/KG 7.30 7.8

Baby diaper Raw materials

RAW MATERAIL BABY DIAPER

Raw materials list /costs for M size diaper produced on Chronos baby line

Raw Material QUANT/PCS Eur / GR Euro RANKINGIMPACTO NO CUSTO

CELLULOSE 19.5000 0.0008 0.0157 1º 29,05%

SAP (gr) 2.8000 0.0023 0.0063 4º 12,8%

POLYETHYLENE - 22g/m²(gr) 2.9670 0.0032 0.0094 2º 17,5%

LEG CUFF 15(gr) 0.7830 0.0054 0.0042 5º 7,8%

LYCRA BARREIRA (GR) 0.0130 0.0173 0.0002 12º 0,4%

NON WOVEN - 10g/m²(gr) 1.6190 0.0037 0.0060 3º 11,1%

TOP TAPE(m/lin) 0.0400 0.0652 0.0026 6º 4,8%

HM CONSTR(gr). 0.6000 0.0035 0.0021 9º 3,9%

FRONTAL TAPE (em m2) 0.0072 0.3653 0.0026 7º 4,9%

ELASTIC 0.2400 0.0097 0.0023 8º 4,3%

NON WOVEN - 10g/m²(gr) 0.6270 0.0023 0.0014 10º 2,6%

HM ELÁSTICO(gr) 0.1200 0.0351 0.0042 11º 0,8%

SUB-TOTAL

29,316 0.0572 4.11518054 100,0%

ItemNo.

DescriptionL Size Baby Diaper Cost Sheet High Quality

Material price(usd/T) (Fob xiamen port )

Pcs Total Weight Unit USD/T USD/PCS INR/PCS

1 GP fluff pulp 1000.00 600000 9 Ton 9000 0.015

2 SAP 2000.00 600000 3.6 Ton 7200 0.012

32color Partial laminated Breathable

Film (Cloth -Like)3200.00 600000 2.5 Ton 8000 0.013333

4 stucture hot melt glue 3200.00 600000 0.78 Ton 2496 0.00416

5 spandex hot melt glue 4100.00 600000 0.18 Ton 738 0.00123

6Green Acquisition Distribution Layer

(ADL)3500.00 600000 0.39 Ton 1365 0.002275

7 Magic Velcro Side Tape 0.1250 600000 30000 M 3750 0.00625

8 Magic Velcro Frontal Tape 0.47 600000 5040 m2 2368.8 0.003948

9 Elastic Waistband 0.60 600000 1710 m2 1026 0.00171

10 Hydrophilic N.W. 2550.00 600000 0.77 Ton 1963.5 0.003273

11 SMS Hydrophobic N.W. 2550.00 600000 1.37 Ton 3493.5 0.005823

12 tissue paper 1770.00 600000 0.71 Ton 1256.7 0.002095

13 tissue paper 1770.00 600000 0.44 Ton 778.8 0.001298

14 Spandex 7800.00 600000 0.08 Ton 43436.3 0.072394 4.488418

Total cost: 60000 38000 0.063333 3.926667

Baby diaper cost L Size

ItemNo.

Description

L Size Baby Diaper Cost Sheet Low Quality

Material price(usd/T)

(Fob xiamen port )Pcs

Total Weight

Unit USD/TUSD/PCS

INR/PCS

1 GP fluff pulp 1000.00 600000 9 Ton 9000 0.015

2SAP China

2000.00 600000 3.6 Ton 7200 0.012

3 1color PE Film 2600.00 600000 2.5 Ton 6500 0.011

4 stucture hot melt glue 3100.00 600000 0.78 Ton 2418 0.004

5 spandex hot melt glue 4100.00 600000 0.18 Ton 738 0.001

6Green Acquisition

Distribution Layer (ADL)3500.00 600000 0.39 Ton 1365 0.002

7 PP Side Tape 0.0600 600000 30000 M 1800 0.003

8 PP Frontal Tape 0.12 600000 5040 m2 604.8 0.001

9 Spunbond Hydrophilic N.W. 2550.00 600000 0.77 Ton 1963.5 0.003

10 SMS Hydrophobic N.W. 2550.00 600000 1.37 Ton 3493.5 0.006

11 tissue paper 1770.00 600000 0.71 Ton 1256.7 0.002

12 tissue paper 1770.00 600000 0.44 Ton 778.8 0.001

13 Spandex 7800.00 600000 0.08 Ton 624 0.001

Total cost: 600000 37742.3 0.063 3.900

35000 0.058 3.617

Baby diaper cost L Size

Baby diaper cost All Size Baby Diaper Cost

Item Description Size

Dimension

Baby Weight

DiaperWeight

SAP AbsorptionFOB

XIAMEN (US$/pc)

Packing

Master Polybag

Cost/INR

(cm) (kg) (g)±1 (g) (ml)include packing charge

L*W*H(cm) INR@63

ProCare brand

(BD02PC)

Leak guard, PP tape, PE

backsheet, Blue ADL, USA

fluff pulp

S 39×27 3-6 22 4 400 0.05325pcs/bag,

8bag/poly bag48*21*24 3.34

M 46×32 6-9 26 5 500 0.06225pcs/bag,

8bag/poly bag56*21*26 3.91

L 49×32 9-12 30 6 600 0.07225pcs/bag,

8bag/poly bag62*21*26 4.54

XL 540×320 >13 34 7 700 0.08325pcs/bag,

8bag/poly bag64*21*29 5.23

Item Description Size

Dimension

Baby Weight

DiaperWeight

SAP AbsorptionFOB

XIAMEN (US$/pc)

Packing

Master Polybag

(cm) (kg) (g)±1 (g) (ml)include packing charge

L*W*H(cm)INR @63

ProCare (BD03PC)

Leak Guard, Velcro Tapes,

Colorful Clothlike

Backsheet, Blue ADL, Elastic

Waistband, USA fluff pulp

S 39×27 3-6 23 5 500 0.074 25pcs/bag,

8bag/poly bag48*21*24 4.66

M 46×32 6-9 27 6 600 0.07325pcs/bag,

8bag/poly bag56*21*26 4.60

L 49×32 9-12 31 7 700 0.09325pcs/bag,

8bag/poly bag62*21*26 5.86

XL 54×32 over 13 35 8 800 0.10225pcs/bag,

8bag/poly bag64*21*28 6.43

Baby diaper cost

MAGNUM VENTURS LTD Baby Diaper Plant Capacity

Assupmtion 25 dyas working in monnth and 300 days working in year 3 shift operation

Description 200 PCS/min 300 PCS/min 600 Pcs/min

Speed 200 300 600Per Hrs 12000 18000 36000

per shift 8 hrs 96000 144000 288000efficiency @85 81600 122400 244800per day 3 shift 244800 367200 734400

Per month 25 dyas 6120000 9180000 18360000One Container 600000 600000 600000

60000 35000 35000 35000USDINR 63 63 63

Raw Material 0.136 0.204 0.408cost 299880 449820 899640

Manpower @5 5000 5000 5000ELECTRICITY 2880 4320 5760

MAINT 1000 1200 1500Total Cost 308760 460340 911900

Per Piece cost 3.783823529 3.760947712 3.725081699

Cost per piece Cost per piece

Raw Material cost approximate Rs 3.70 Electricity and Utility cost Rs 0.20 Salary and wages and other Rs 0.10 Logistic and distribution Rs 1.00 Advertising &Retailer margin Rs 1.00 ------------

Total cost of Manufacturing Rs 6.00 Selling cost of one diaper Rs 11.50

------------- Profit per Diaper Rs 5.50 =

Adult diaper Raw materials

RAW MATERIAL COST

Item Size SAP(g) Fluff pulp(g) Total N.W(g) Cost(usd) Cost(INR)

Adult Diaper

S 8 59 97.37 0.17173 10.733125

M10 63 107.56 0.19277 12.048125

L12 62 117.86 0.22212 13.8825

XL 1357 119.84 0.2304 14.4

1)Topsheet: non-woven; 2)Core: tissue paper(upper +lower)+100% USA fluff pulp+SAP; 3)Backsheet: PE film; 4)PP closure tapes, with frontal tape; 5)with leak guard.

Adult diaper cost

Adult diaper cost

Adult diaper Cost

Brand Description Size

Waist Dimension Weight SAP Absorption PackingFOB XIAMEN

(US$/pc)INR

inches (cm) (g)±5 (g) (ml) with master

polybag

Comfrey(AD02CF)

WITH LEAK GUARDS,PP TAPE， PE

FILM ， LEG CUFF, China SAP,

USA fluff pulp

M 28-44 80*65 95 8 800

50pcs/big transparent

polybag

0.19 11.97

L 34-55 90*75 105 10 1000 0.221 13.923

XL 37-65 100*80 115 12 1200 0.245 15.435

P.S.:the SAP and total weight can be customized as per the client's order

Adult diaper cost L Size

ItemNo.

Description Size

A grade Large size

Weight(g)material

price(usd/T)Unit

cost(usd/pcs)Pcs Total Weight Unit

1 GP fluff pulp 416 62 1000 0.0620 100000 6.2 Ton

2 China SAP 730 9 2000 0.0180 100000 0.9 Ton

3PE film 650-750-

800mmx22g 275-320 15.675 2400 0.0376 100000 1.5675Ton

4 stucture hot melt glue 3520 6 3100 0.0186 100000 0.6 Ton

5 spandex hot melt glue 3565 0.55 4100 0.0023 100000 0.055 Ton

6 PP side tape 62mm*600m 0.9672 0.06 0.0060 100000 0.09672 M

7 pp frontal tape 550mm*2000m 0.066 0.12 0.0079 100000 6600

m2

8Spunbond Hydrophilic

N.W. 15g×220mm 3.344 2550 0.0085 100000 334400Ton

9 SMS Hydrophobic N.W.

15g*520mm/580mm/680mm/770mm 10.013 2550 0.0255 100000 1.0013

Ton

10 tissue paper 18g×180mm 2.6307 1770 0.0047 100000 0.26307 Ton

11 tissue paper 18g×180mm 2.6307 1770 0.0047 100000 0.26307 Ton

12 Spandex 610D 0.47 7800 0.0037 100000 0.047 Ton

Total cost: 113.35 0.1994

12.46462675

ESITMATED COST BENEFIT ANYALYSIS for Adult

ESITMATED COST BENEFIT ANYALYSIS for Adult

Raw Material cost approximate Rs 15.00 Electricity and Utility cost Rs 0.30 Salary and wages and other Rs 0.20 Logistic and distributiom Rs 1.00 Advertising &Retailer margin Rs 1.00 ------------

Total cost of Manufacturing Rs 1 7.50 Selling cost of one diaper Rs 21.50

------------- Profit per Diaper Rs 4.00 =

List 0f Raw Material Supplier

List 0f Raw Material Supplier

Pulp Supplier

Georgia-Pacific Corporation133 Peachtree St., N.E.Atlanta, GA 30303 ,(404) 652-4000 Corporate Headquarters ,(404) 652-4000

Cmpc Headquarters BuildingAgustinas 1343, 3rd floor, Santiago, ChileP.O. Box 307 V, Correo 21, Santiago, ChileTelephone: (56-2) 441 2030 ,Fax: (56-2) 698 2179 E Mail: [email protected],[email protected]

PaperAge Magazine David CooperVP Sales & MarketingEuropeTelephone: (49) 30 3064 71 0Facsimile: (49) 30 3064 71 [email protected]

Pulp Supplier

CMPC Europe LimitedContact: Claudio Ojeda, Sales Director - Europe.5 Dukes Gate, Acton Lane, Chiswick,London, W4 5DXUnited KingdomTelephone: (44-20) 8996 9960Fax: (44-20) 8996 9967 APP IndonesiaProducts, Sales & Marketing Customer Service Department (CSD)for Indonesia region : JabotabekTelp. 0-800-1-368-368 (Toll Free)Email : [email protected] : [email protected] : [email protected]

SAP Supplier

Degussa KrefeldGeschäftsbereich SuperabsorberStockhausen GmbHBäkerpfad 2547805 KrefeldDeutschlandT: +49-2151-38-3462F: [email protected] Formosa Plastics CorporationKaohsiung Plant ,39,Chung San Third Road, Kaohsiung (07)3331101 ,Jenwu Plant 100, Shwei Gwan Road, Jenwu Syang, Kaohsiung-Hsien (07)3711411 E Mail : [email protected]

SAP Supplier

Sanyo Chemical IndustriesHead Office & Research Laboratory11-1, Ikkyo Nomoto-cho, Higashiyama-ku, Kyoto 605-0995, Japan Tel: +81-75-541-4311 Fax: +81-75-551-2557

Non Wovens Supplier

Fibertex A/S · Svendborgvej 2 ·9220 Aalborg Denmark · Tel. +45 96 35 35 35 · Fax +45 98 15 85 55 · E Mail : [email protected] Advanced Fabrics (SAAF)P.O.Box 1065 Al-Ahsa 31982Kingdom of Saudi ArabiaTel:+966 3 532 4000Fax: +966 3 532 4004Toll Free: 800 306 9999e-mail:[email protected]

NonWovens Supplier

First Quality Nonwovens, Inc.FQN General Contact80 Cuttermill RoadSuite 500Great Neck, NY 11021

Texbond s.p.a.Via Fornaci 15/1738068 Rovereto (TN)Tel. centralino+39 0464 481811Fax centralino+39 0464 433366Fax uff. Commerciale+39 0464 436981Fax uff. Spedizioni+39 0464 [email protected]: [email protected]

NonWovens Supplier

Mogul Tekstil Sanayi Ve Ticaret Limited Sirketi Mr Srkan Ggus2. organize Snayi Blgesi 27120Bspinar - Gziantep/turkey Phone nr:+90 (342) 337-1499 / 337-1598Fax nr :+90 (342) 337-1413 Email : [email protected]

Hot Melts Glue Supplier

Adhesive ResearchAdhesives Research Pte LtdMaxwell Road#12-08B Maxwell HouseSingapore 069113Phone: (65) 6774 9580Fax: (65) 6777 7261

Adhesives Research Shanghai Representative OfficeSuite 3908, Plaza 66, Tower 11266 Nanjing West RoadShanghai, China 200040Phone: (86) 21 61038526Fax: (86) 21 61038527

Hot Melts Glue Supplier

Helkel InternationalErnst Primosch Corporate Vice President Corporate CommunicationsLocation:Headquarters, Düsseldorf / GermanyPhone: 0049-211-797-3533Fax: 0049-211-798-2484

Bag Supplier

A-Pac Manufacturing, Inc.2719 Courier N.W.Grand Rapids, MI 49544Phone: 616-791-7222Fax: 800-272-2331 MoreauZI 235 rue des Frères Lumière - BP 50239001 LONS-LE-SAUNIER - FRANCETél: (+33) 3 84 85 81 00 Fax: (+33) 3 84 24 20 87Flexico 1, route de MéruBP 70429 - Hénonville 60544 Méru CedexTel: +33 (0)3 44 49 49 49Fax : +33 (0)3 44 49 88 51E-mail : [email protected]

Bag Supplier

Multibolsas Plásticas, S.A. de C.V.Camino Principal A Barrón No.48, Col. Benito Juárez Barrón Nicolás Romero Edo. de México Cp. 54469 Fax: 2168-4900 con 20 líneas E-mail: [email protected]

Baby Diaper Manufacturing Process

Hot Sealing & Embossing

Raw Pulp Crushing Forming of Fiber-Tissue

Layers(Cotton-Like

Fluff)

Tissue on Two Sides

Cutting into Sections

Wrapping with PE Films and Non-Woven

Fabric

Cutting Sections of Diapers

Forwarding by Conveyer

The Finished Products

Conveyor Packaging and

Storage

Market and

Up to Baby

Flow Chart of Manufacturing Process

Manufacturing Process Manufacturing Process

A sheet of pulp is converted into fibers The fibers are mixed with a super absorbent A pad is formed, compressed and cut into

individual pieces Poly material is added at the bottom and

nonwoven at the top Hot melt is used to glue it all together Elastomers are added for stretch in the

waist and leg cuffs Tapes are added and can be adhesive or

mechanical (Velcro) Individual diaper pieces are cut, inspected

and stacked for sealing and boxing

Selection of Baby Diaper Manufacturing Machine

Selection of Baby Diaper Manufacturing Machine

All high speed disposables machines are custom built to suit exact requirements. They vary greatly in price based on the following main parameters:•Machine speed •Product features •Product quality •Machine reliability/efficiency

Diaper Manufacturing Machine Diaper Manufacturing Machine

Baby Diaper Machine Cost

Baby Diaper Machine Cost

Machine speed Product type Minimum Cost

Slow speed -200dpm Economy US $390,000

Medium Speed -

300dpm

Medium

/Premium

US $550,000

High speed -600dpm Premium US $650,000

Combined adult/baby

-550dpm

Premium US $1,200,000

NEW Baby Diaper Machine Cost

NEW Baby Diaper Machine Cost

Machine speed Product type Minimum Cost Full-inverter Motor baby diaper making machine. tnclduing the hotmelt glue machine); with stable speed 350 pcs per minute(for m size).

Economy US $275,000-310,000

Semi servo baby diaper making machine, (inclduing the hotmelt glue machine); with stable speed 350 pcs per minute(for m size).

Medium US $300,000-350,000

Full servo baby diaper making machine, (including the hotmelt glue machine), with stable speed 450 pcs per minute(for m size).

Premium US $480,000-550,000

Shanghai Jiuxu Industrial Co.,Ltd

Baby Diaper Machine

Shanghai Jiuxu Industrial Co.,Ltd

Baby Diaper Machine

Italian Machine by Indian dealer Chawala exporter

Italian Machine by Indian dealer Chawala exporter

Machine speed Product type Minimum Cost Fully Automatic with high Speed Baby & Adult Diaper making machinery plant( 350 Pieces Baby Diaper & Adult 300 PCS ) in Minute( 30 Kw Power )

Premium 8 CR

Fully Automatic with high Speed Fully CNC System With Six Colour Printing & With PackingBaby & Adult Diaper making machinery plant( 650 Pieces Baby Diaper & Adult 600 PCS ) in Minute( 90 Kw Power )

High Premium 23 Cr

Reconditioned Baby Diaper Machine Cost

Reconditioned Baby Diaper Machine Cost

Machine speed Product type Minimum Cost

Slow speed -200dpm

Brazil

Economy US $390,000

Medium Speed -

300dpm Brazil

Medium

/Premium

US $550,000

High speed -550dpm

South Africa

Premium Euro 500,000

List of Baby Diaper Machine

Supplier

List of Baby Diaper Machine

Supplier

List of Plant And Machinery Supplier (China /Taiwan


Astute Machine Industry Co. Ltd.Address: No. 41, Alley 5, Lane 317 Yen Ping Rd., Sec.1, Hsinchu 30024, Taiwan, Republic of China Tel: 886-35-254197-8, 252665 Tel: 34529 ASTUTE Fax: 886-35-253846

Yuxiang Sanitary Industries Company Ltd.Add:B Unit, 16Floor, Jinyuan Bldg,Hubin South No.57, Xiamen 361004, ChinaTel: (86)592 2207316 Fax: (86)592 2226816(manual)Email:[email protected], [email protected]



Sanitary Industries Company Ltd.Add:B Unit, 16Floor, Jinyuan Bldg,Hubin South No.57, Xiamen 361004, ChinaTel: (86)592 2207316 Fax: (86)592 2226816(manual)Email:[email protected], [email protected]

Shunchang Machinery Manufacturing Co.,Ltd. http://www.jjsc.comTel: 86-595-85727851Fax: 86-595-85757850 Wuli Industrial Zone, Jinjiang City, Fujian Province, China

List of Plant And Machinery Supplier (India/Italian)

List of Plant And Machinery Supplier (India/Italian)

GURINDER SINGH CHAWLA. [ Chairman ] Chawla Exporters Building # 54, Imperal City ; Loharka Road. Amritsar 143001. PUNJAB. INDIA.

DIATEC s.r.l.Strada Statale 151, km 13CollecorvinoPescara 65013 [email protected]+39.085.82060.1+39.085.82060.22

List of Plant And Machinery Supplier USA

List of Plant And Machinery Supplier USA

American Diaper Machinery, Inc.PMB 1756326 Lake Oconee PkwyGreensboro, Georgia 30642, USATel./fax: 706-467-2104 (please call before sending fax), Public fax: 06-453-4909Cellular: 706-817-867E-mail: [email protected] [email protected]

Curt G. Joa, Inc.100 CROCKER AVESHEBOYGAN FALLS WI 53085-1141920-467-6136 ph920-467-2924 faxemail: [email protected]

List of Plant And Machinery Supplier

List of Plant And Machinery Supplier

Kappa Tecnologies S.r.l.Via P.U. Frasca, 1166013 Chieti Scalo (CH) - ItalyTel. ++39.0871.552927 / 551523 / 573996Fax. ++39.0871.552928e.mail: [email protected] W+D Machinery Company9101 Quivira RoadOverland Park, Kansas 66215-3992, USAPhone: (913) 492-9880Fax: (913) 492-0691

Detail engineeringDetail engineering

Typical Plant foot print Typical Plant foot print

Plant Specification and CapacityPlant Specification and Capacity

Estimated Investment RequiredEstimated Investment Required

Revenue and Break Even Calculation Revenue and Break Even Calculation

Some other Important aspects of the after Feasibility Study

Project Plan & Review Toll Project Plan & Review Toll GatesGates

• Plant Description • Layout of the plant• Machines and Manpower Required• Quality Control Standards and Packaging.• Costing and Power Consumption

Progress To Date

WK 8WK7Wk6Wk5WK 4WK 3WK 1 WK 2

Civil work and Utility equipment ordering

Baby diaper plant commissioning and

commercial production

Discussions with team members, Observation of

the processing process

Releasing PO and work order

WK 12 WK 14 WK 16

Project Initiation & Plan in Place

=> Completed

April 2015

WK 20WK 18

Detail Engineering

15th Oct 2015

WK 12

List of Ref Plant & Machinery Supplier visit in China


Zhenhai RenShanghai Jiuxu Industrial Co.,LtdRoom 1006, No.1 Building No.388 Xinfu Road Minhang District Shanghai Shanghai China (mainland) 201100Skype ID:ren.zhenhaiMobile: +86-13651966527Tel: +86-21-64811378Fax: +86-21-64131458Whatsapp:+86 13651966527Viber:+86 13651966527Email: [email protected]:www.jiuxuindustry.com



Shunchang Machinery Manufacturing Co.,Ltd. http://www.jjsc.comTel: 86-595-85727851Fax: 86-595-85757850 Wuli Industrial Zone, Jinjiang City, Fujian Province, China

Jinjiang Xingyuan Co., Ltd.

Xingyuan factory in Quanzhou,China

Yijia (Fujian) Sanitary Appliances Co., LtdShedian Industrial Zone, Luoshan Street, Jinjiang City, Fujian, China

Thank YouThank YouThank YouThank You

Feasibility study.ppt

Documents

Transcript of Feasibility study.ppt