FDA Belting Product Brochure

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Belting Products Fenner Dunlop Americas

description

Fenner Dunlop Americas Belting Products

Transcript of FDA Belting Product Brochure

Page 1: FDA Belting Product Brochure

Belting ProductsFenner Dunlop Americas

Page 2: FDA Belting Product Brochure

TABLE of CONTENTS

Belting Products

IntroductionFenner Dunlop Americas....................................................................... 2 – 3

Carcass Construction.............................................................................. 4 – 5

Product Preview – Industrial.......................................... 6 – 7PSR®............................................................................................................. 8 – 13

UsFlex®........................................................................................................ 14 – 17

RockMaster®.............................................................................................. 18 – 19

DynaFlight®............................................................................................... 20 – 21

PowerGuard®............................................................................................ 22 – 23

HarvestLine®............................................................................................. 24 – 25

HarvestFlex®.............................................................................................. 26 – 27

LogMaster®................................................................................................ 28

HotShot®.................................................................................................... 29

CleatLine®.................................................................................................. 30 – 31

Product Preview – Mining............................................... 32MineHaul®................................................................................................. 33 – 37

LongHaul®................................................................................................. 34 – 38

MineFlex®................................................................................................... 39 – 41

LongFlex®................................................................................................... 40 – 42

DynaFlight®............................................................................................... 43

Compounds Overview.................................................... 44Standard Offerings.................................................................................. 45 – 48

Specification Tables................................................................................. 49

Value Added BenefitsConveyor Services & Solutions.............................................................. 50 – 51

Diagnostic Services................................................................................. 52 – 53

Belt Wizard Application Program & Data Sheet............................... 54 – 55

Distribution Network.............................................................................. 56

Fenner Dunlop Vision - “To be respected as the safest,

most professional and successful conveyor belt solution provider

in the world.”

Fenner Dunlop Vision - “To be respected as the safest,

most professional and successful conveyor belt solution provider

in the world.”

Fenner Dunlop Vision - “To be respected as the safest,

most professional and successful conveyor belt solution provider

in the world.”

Fenner Dunlop Vision - “To be respected as the safest,

most professional and successful conveyor belt solution provider

in the world.”

Fenner Dunlop Vision - “To be respected as the safest,

most professional and successful conveyor belt solution provider

in the world.”

Fenner Dunlop Vision - “To be respected as the safest,

most professional and successful conveyor belt solution provider

in the world.”

Fenner Dunlop Vision - “To be respected as the safest,

most professional and successful conveyor belt solution provider

in the world.”

Fenner Dunlop Vision - “To be respected as the safest,

most professional and successful conveyor belt solution provider

in the world.”

Fenner Dunlop Vision - “To be respected as the safest,

most professional and successful conveyor belt solution provider

in the world.”

Fenner Dunlop Vision - “To be respected as the safest,

most professional and successful conveyor belt solution provider

in the world.”

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When You Choose Fenner Dunlop Belting, You Know What You’ll Get

Conveying Quality For Over 100 Years.With Fenner Dunlop Americas belting, you know you’re getting the best. Investments in our North American operations totaling over $100 million in the past two years ensure that our manufacturing process is the most modern and efficient anywhere. For more than 100 years, we have been the leader in some of the most significant and technologically advanced conveyor belt innovations. And, because we are publicly traded, you can count on Fenner Dunlop to continue the tradition of being the market leader in conveyor belt manufacturing.

Fast Access To Better Serve Your Needs.Fenner Dunlop is the world’s largest belt manufacturer. But we are also local—• Four ISO certified manufacturing plants in North America, including our own fabric weaving facility for better quality and lead-time control• A nationwide distribution network fully stocked with Fenner Dunlop conveyor belt inventory• Domestic manufacturing ensures quick delivery on made-to-order belts• Fast access to technical support, including Belt Wizard and Fenner Dunlop Application Engineers who “walk the systems”

Belting Tailored To Your Specific Requirements.We offer belting solutions for all of your mining and industrial needs. By conducting research and development based on local markets, Fenner Dunlop provides a comprehensive product line well suited for domestic applications such as conveying aggregates, heavy ores, forest products, coal and grain.

With Fenner Dunlop, You Get All Of That. And Much More.• Our Certified Splice Program ensures the best splicing techniques are used to prolong the life of your belt• The best engineering and technical support in the business• Instructional on-site belt training and publications to keep you up-to-date• A qualified distributor network across North America ready to serve 24/7• Absolute confidence that “You know what you’re getting”

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Textile OptionsWith its textile belt offerings, Fenner Dunlop Americas primarily utilizes two proven fabric designs, “flat duck” and “straight-warp”, in its rubber-ply conveyor belts. Together, these textile product offerings provide unequaled conveying solutions to our valued customer base, the performance of which has helped position Fenner Dunlop as the most valued and preferred flat belting product in the market.

The “flat duck” construction as used in PSR®,MineHaul®, LongHaul®, PowerGuard®, LogMaster® and HarvestLine® belting, utilizes a ply design that is characterized by alternating high strength length-wise yarns over-and-under each successive cross-wise yarns. Fenner Dunlop uses many variations of this woven ply concept, along with the appropriate synthetic yarn choices, to create the optimum value for the intended application. With each flat duck ply variation, high strength along with low elongation and good fastener holding are fundamental design criterion. Ultimate satisfaction is typically achieved with high strength polyester length-wise yarns and rugged nylon cross-wise yarns, which combine to offer optimum service life when compared to competitive plied belt performance.

Flat Duck

The proper carcass choice will often determine total belt life. With state-of-the-art textile and steel cord manufacturing capabilities, Fenner Dunlop offers a complete range of carcass options to choose from.

Available in 2 to 5 ply carcass constructions, ranging up to 2000 PIW operating tension, Fenner Dunlop’s flat duck offerings provide the following additional benefits:• Excellent troughability and load support attributes• Better carcass impact, rip, and tear resistance as compared to traditional plied offerings• Very low elongation or stretch means there is little need for any initial break-in period• Coupling with the proper Fenner Dunlop cover compound guarantees maximum trouble-free belt life

Straight-Warp

Steel Cord Option

The “straight-warp” construction, as used in UsFlex®, MineFlex®, LongFlex™, PowerGuard® and HarvestFlex® belting, incorporates a unique weave design concept that provides unrivaled rip, tear and impact resistance. Differing from the more common “flat duck” weave design, Fenner Dunlop’s straight-warp (or “UsFlex”) weave utilizes a primary layer of straight-laid high modulus length-wise yarns placed between two parallel planes of rugged straight-laid cross-wise yarns – all locked together by a unique binder system. The result is a carcass ply without the crimping of any yarns. This translates to a high strength, low elongation woven product with field abuse resistance that far exceeds that of conventional competitive carcasses.

When bulk haulage requirements exceed the tension capabilities of textile constructions, belt carcass considerations often turn to the “steel cord” option. A single-ply carcass design, consisting of high performance steel cables that are equally spaced within a layer of high adhesion cable rubber, Fenner Dunlop’s “DynaFlight” steel cord carcass is designed to provide the following benefits:

• Tension ratings up to 7000 PIW (1225 kN/m)• Extremely low elongation• Excellent tracking, troughability and load support attributes• Available with DynaCord breakers (for maximum rip, tear, and

impact resistance)

Available in both single and dual unit carcass designs, ranging to 1500 PIW operating tension, Fenner Dunlop’s UsFlex straight-warp carcasses offer the following additional benefits:• Binder system acts as built-in breaker to additionally help resist impact and puncture• High load-carrying capacity, outstanding troughability and tracking characteristics• State-of-the-art RFL fabric treatment, along with a textured surface, generates unequaled ply and cover adhesions• Enhanced resistance to moisture penetration and degradation• Satisfying demanding field applications for over 40 years

Carcass Construction Best Performance Depends on Superior Design

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PSR® (pages 8 - 13)PSR is Fenner Dunlop’s premier heavy duty plied conveyor belt product line. PSR is constructed with tough synthetic fabric plies vulcanized together with premium rubber skims, creating superior adhesions to form a high performance carcass. Armoring this carcass with the correct cover compound guarantees maximum maintenance-free belt life.

UsFlex® (pages 14 - 17)The unique straight-warp carcass of UsFlex is engineered to provide outstanding rip, tear and impact resistance. Made to be flexible and lighter weight, UsFlex offers excellent load support, troughability and tracking. Offering both high strength and abuse resistance, UsFlex is a clear choice for your most punishing applications.

RockMaster® (pages 18 & 19)RockMaster belting is an economical, high-strength plied rubber belt used in general service applications such as coal, sand & gravel, and aggregates. RockMaster is manufactured under the same stringent ISO 9001:2008 quality standards as the entire Fenner Dunlop product line.

DynaFlight® (pages 20 & 21) DynaFlight steel cord belting delivers the toughest loads over long hauls. Manufactured with uniformly spaced cables, specially designed to maximum product adhesion and minimal corrosion, DynaFlight is ideally suited for high-tension/low-stretch applications such as overland conveying systems.

PowerGuard® (pages 22 & 23)PowerGuard is designed and constructed to combat the harshest above ground coal handling environments in power generation and coal preparation plants, where leaching agents and dust suppressants can be major influences on belt deterioration. Fenner Dunlop offers two compounds, Guardian and G2, specifically formulated to address these problems.

PRODUCT PREVIEW

Industrial

HarvestLine® (pages 24 & 25)HarvestLine has enjoyed being the first choice of grain elevator superintendents for over 35 years. HarvestLine utilizes Fenner Dunlop’s PSR ply construction for enhanced impact resistance from sharp objects and impingement from trapped materials. Compared to other traditional ply products Harvestline offers superior load support, low elongation, and excellent bolt retention.

HarvestFlex® (pages 26 & 27)HarvestFlex is the most durable heavy duty rubber belt available in the agricultural industry today. Used as a conveyor belt or elevator belt in the grain, feed, milling and other agricultural applications, HarvestFlex uses Fenner Dunlop’s unique straight-warp construction to provide maximum durability.

LogMaster® (page 28)To battle persistent impact, cutting and gouging when conveying wood products, Fenner Dunlop manufactures LogMaster as your everyday solution. Enhanced fabric construction for crosswise rigidity and increased skims are built into each belt to provide maximum belt life in the most severe conditions.

HotShot® (page 29)Designed for conveying hot material with extreme temperature spikes, HotShot is manufactured by uniting a glass fiber carcass with Fenner Dunlop’s DeltaHeat® cover compound. The result is a superior heat resistant belt when belt burn-through or carcass melt-down are a concern.

CleatLine® (pages 30 & 31)CleatLine is designed to handle the aggressive transfer and elevation of free-flowing materials such as grain, wood chips, bark, cement, light aggregates and materials handled on road machines. All patterns are designed for efficient and smooth operation over return idlers and for quick pick-up at loading points.

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Measurable, sustainable results…day in and day outPSR, Fenner Dunlop’s premium plied rubber belting, is what you want for heavy duty applications where you expect many years of service. The true workhorse in the belting industry, PSR is custom engineered for each application to ensure minimum downtime and maximum haulage.

Applications:• Aggregates• Wood/paper products• Sand & gravel• Hard rock mining• Steel/foundries

Reasons to Count on PSR• Low stretch• Unsurpassed resistance to abrasion, cutting, gouging and tearing• Excellent load support and troughability• Resistant to moisture and mildew• Excellent adhesion between the covers and plies• Available in standard and custom carcass constructions • 100% made in USA and Canada by Fenner Dunlop

• Power generation• Cement• Coal/prep plants• Bulk terminals

PSR® Longer belt life, greater cost savings

INDUSTRIAL

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PSR 150 PSR 200 PSR 250 PSR 300 PSR 500 2-300 3-450 4-600 5-75 2-400 3-600 4-800 5-1000 6-1200 2-500 3-750 4-1000 5-1250 2-600 3-900 4-1200 5-1500 3-1500 4-2000

2 3 4 5 2 3 4 5 6 2 3 4 5 2 3 4 5 3 4 .150

.183 .252 .321 .178 .225 .308 .391 .474 .192 .246 .336 .426 .176 .276 .376 .476 .414 .560 .065

.080 .113 .147 .082 .108 .152 .196 .240 .087 .115 .162 .208 .077 .129 .181 .234 .186 .257 37000

47000 57000 67000 44000 72000 82000 105000 132000 72000 90000 98000 63000 84000 100000 134000

300

450 600 750 400 600 800 1000 1200 500 750 1000 1250 600 900 1200 1500 1500 2000

18

24 30 36 20 28 30 36 42 24 30 36 42 28 30 36 48 42 48 20

30 36 36 24 30 36 42 48 30 36 42 48 30 36 42 54 48 54 28

36 42 42 30 36 42 48 54 36 42 48 54 36 42 48 60 54 60

60

72 84 84 66 84 84 84 84 72 84 84 84 72 84 84 84 84 84 54

60 84 84 60 72 84 84 84 66 72 84 84 72 84 84 84 84 84 48

54 72 84 54 66 84 84 84 60 72 84 84 60 72 84 84 84 84 42

48 66 72 48 60 72 84 84 54 60 72 84 54 66 72 84 84 84

54

60 84 84 60 72 84 84 84 66 72 84 84 72 84 84 84 84 84 48

60 72 72 54 60 84 84 84 60 66 84 84 60 72 84 84 84 84 42 54 66 66 48 54 72 72 84 54 60 72 84 54 60 72 84 84 84 36

42 54 60 42 48 60 66 84 48 54 66 72 48 54 66 84 72 84

48

60 72 84 54 66 72 84 84 60 72 84 84 66 72 84 84 84 84 42

48 66 72 48 60 72 84 84 54 66 72 84 54 66 72 84 84 84 36

48 60 60 42 54 60 72 84 48 54 60 84 48 60 66 84 72 84 30

36 54 54 36 42 54 66 72 42 48 54 72 42 54 60 72 72 72

20

26 28 32 20 24 30 36 48 20 30 36 42 20 32 40 50 42 48 16

20 24 26 16 20 24 32 40 18 24 30 36 18 26 32 40 36 42 14

16 20 22 14 18 20 26 32 16 20 24 30 16 20 26 32 30 36

260

390 520 645 345 520 690 870 1030 425 645 870 1060 520 765 1030 1275 1275 1700 230

350 465 580 310 465 620 775 930 385 580 775 960 465 695 930 1155 1155 1540

18

22 32 36 20 30 36 42 54 22 30 34 46 22 34 42 54 48 54 16

20 26 30 18 24 30 36 48 18 24 30 38 18 28 36 42 42 48 14 18 22 24 16 20 24 30 42 16 20 24 32 16 22 30 36 36 42

7

10 11 11 10 10 11 12 12 10 11 12 12 10 11 12 12 12 14 6

9 12 14 9 12 14 16 20 8 14 14 18 8 14 14 18 14 16

. .

can be achieved.

62000 108000 108000

GENERAL DATA

Fabric Ply PSR 80 PSR 110 PSR 125 Carcass Style 2-160 2-220 3-330 4-440 5-550 2-250 3-375 4-500 Number of Plies 2 2 3 4 5 2 3 4 Carcass Gauge3 (in) .110 .128 .185 .228 .291 .138 .197 .246

Carcass Weight4 (lb/in/ft) .052 .054 .081 .100 .130 .059 .087 .109

Elastic Modulus (lbs/in) 26000 35000 45000 55000 65000 35000 55000

CONVEYOR BELT SPECIFICS

Max Tension Rating 2 (PIW)

160 220 330 440 550 250 375 500

Troughing/Empty1 Min Belt Width (in)

20 degree idlers 14 16 20 24 30 14 20 30 35 degree idlers 18 20 24 30 30 18 24 30 45 degree idlers

NR 24 30 36 36 24 30 36

Load Support1 – Max Belt Width (in)

20 deg idlers 0 - 40 lbs/ft 3 36 48 60 72 72 54 72 84 20 deg idlers 41 - 80 lbs/ft3 30 42 54 66 72 48 60 72 20 deg idlers 81 - 120 lbs/ft 3 30 36 48 60 66 42 54 66 20 deg idlers 3

NR 30 42 54 60 36 48 60

35 deg idlers 36 42 54 72 72 48 60 72 35 deg idlers 24 36 48 60 72 42 60 66 35 deg idlers 24 30 42 54 60 36 54 60 35 deg idlers

NR 24 36 48 54 30 42 54

45 deg idlers 30 42 48 60 72 48 60 72 45 deg idlers 24 36 42 54 66 36 54 60 45 deg idlers NR 30 36 48 54 30 48 54 45 deg idlers

NR 24 30 42 48 NR 36 48

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 14 16 20 26 30 16 20 28 61 – 80% belt rated tension 12 14 18 20 24 14 18 24 Up to 60% belt rated tension 10 12 16 16 20 12 16 20

ELEVATOR BELT SPECIFICS

Maximum Tension Rating (PIW) “Grain, Wood Chip” Service (50 lbs/ft 3) 120 190 280 370 475 210 320 425 “Industrial” Service (100 lbs/ft 3)

100 170 250 330 425 195 290 390

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 16 16 20 28 36 16 20 30 61 – 80% belt rated tension 14 14 18 22 30 14 18 26 Up to 60% belt rated tension

12 12 16 20 24 12 16 22

Maximum Bucket Projection (in) “Centrifugal” Elevators 6 6 8 10 10 7 9 11 “Continuous” Elevators NR 5 7 10 12 6 8 11

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. .

2 PSR tension ratings reflect a minimum 10:1 safety factor through the 800 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.

3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

over 120 lbs/ft

0 - 40 lbs/ft 3

41 - 80 lbs/ft3

81 - 120 lbs/ft 3

over 120 lbs/ft

0 - 40 lbs/ft 3

41 - 80 lbs/ft3

81 - 120 lbs/ft 3

over 120 lbs/ft 3

3

30000

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.2 PSR tension ratings reflect a minimum 10:1 safety factor through the 800 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

PSR® Specification Table - “Imperial”

INDUSTRIAL

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PSR 150

PSR 200 PSR 250 PSR 300 PSR 500 2-300

3-450 4-600 5-750 2-400 3-600 4-800 5-1000 6-1200 2-500 3-750 4-1000 5-1250 2-600 3-900 4-1200 5-1500 31500 -1500 4-2000 2

3 4 5 2 3 4 5 6 2 3 4 5 2 3 4 5 3 4 3.8

4.6 6.4 8.2 4.5 5.7 7.8 9.9 12.0 4.9 6.3 8.5 10.8 4.5 7.0 9.6 12.1 10.5 14.2 3.8

4.7 6.6 8.6 4.8 6.3 8.9 11.5 14.0 5.1 6.7 9.5 12.2 4.5 7.5 10.6 13.7 10.9 15.0

6475 8225 9975 11725 7700 12600 14350 18375 23100 10850 12600 15750 17150 11025 14700 17500 18900 18900 23450

53

79 105 131 70 105 140 175 210 88 131 175 219 105 158 210 263 263 350

450

600 750 900 500 700 750 900 1050 600 750 900 1050 700 750 900 1200 1050 1200 500

750 900 900 600 750 900 1050 1200 750 900 1050 1200 750 900 1050 1400 1200 1400 700

900 1050 1050 750 900 1050 1200 1400 900 1050 1200 1400 900 1050 1200 1500 1400 1500

1500

1800 2150 2150 1700 2150 2150 2150 2150 1800 2150 2150 2150 1800 2150 2150 2150 2150 2150 1400

1500 2150 2150 1500 1800 2150 2150 2150 1700 1800 2150 2150 1800 2150 2150 2150 2150 2150 1200

1400 1800 2150 1400 1700 2150 2150 2150 1500 1800 2150 2150 1500 1800 2150 2150 2150 2150 1050

1200 1700 1800 1200 1500 1800 2150 2150 1400 1500 1800 2150 1400 1700 1800 2150 2150 2150

1400

1500 2150 2150 1500 1800 2150 2150 2150 1700 1800 2150 2150 1800 2150 2150 2150 2150 2150 1200

1500 1800 1800 1400 1500 2150 2150 2150 1500 1700 2150 2150 1500 1800 2150 2150 2150 2150 1050

1400 1700 1700 1200 1400 1800 1800 2150 1400 1500 1800 2150 1400 1500 1800 2150 2150 2150 900

1050 1400 1500 1050 1200 1500 1700 2150 1200 1400 1700 1800 1200 1400 1700 2150 1800 2150

1200

1500 1800 2150 1400 1700 1800 2150 2150 1500 1800 2150 2150 1700 1800 2150 2150 2150 2150 1050

1200 1700 1800 1200 1500 1800 2150 2150 1400 1700 1800 2150 1400 1700 1800 2150 2150 2150 900

1200 1500 1500 1050 1400 1500 1800 2150 1200 1400 1500 2150 1200 1500 1700 2150 1800 2150 750

900 1400 1400 900 1050 1400 1700 1800 1050 1200 1400 1800 1050 1400 1800 1800 1800 1800

500

650 700 800 500 600 750 900 1200 500 750 900 1050 500 800 1000 1250 1050 1200 400

500 600 650 400 500 600 800 1000 450 600 750 900 450 650 800 1000 900 1050 350

400 500 550 350 450 500 650 800 400 500 600 750 400 500 650 800 750 900

46

68 91 113 61 91 121 152 180 74 113 152 186 91 134 180 223 223 298 40

61 81 102 54 81 109 136 163 67 102 136 168 81 122 163 202 202 270

450

550 800 900 500 750 900 1050 1050 550 750 850 1150 550 850 1050 1400 1200 1400 400

500 650 750 450 600 750 900 1200 450 600 750 950 450 700 900 1050 1050 1200 350

450 550 600 400 500 600 750 1050 400 500 600 800 400 550 750 900 900 1050

175

250 280 280 250 250 280 300 300 250 280 300 300 250 280 300 300 300 350 150 220 300 350 220 300 350 400 500 200 350 350 450 200 350 350 450 350 400

GENERAL DATA

Fabric Ply PSR 80 PSR 110 PSR 125 Carcass Style 2-160 2-220 3-330 4-440 5-550 2-250 3-375 4-500 Number of Plies 2 2 3 4 5 2 3 4

Carcass Gauge3 (mm) 2.8 3.3 4.7 5.8 7.4 3.5 5.0 6.3

Carcass Weight4 (kg/m2) 3.0 3.2 4.7 5.8 7.6 3.5 5.1 6.4 Elastic Modulus (N/mm) 4550 6125 7875 9625 11375 5250 6125 9625

CONVEYOR BELT SPECIFICS

Max Tension Rating2 (N/mm)

28 39 58 77 96 44 66 88

Troughing/Empty1 Min Belt Width (mm)

20 degree idlers 350 400 500 600 750 350 500 750 35 degree idlers 450 500 600 750 750 450 600 750 45 degree idlers

NR 600 750 900 900 600 750 900

Load Support1 –

Max Belt Width (mm)

20 deg idlers 0 - 640 kg/m 3 900 1200 1500 1800 1800 1400 1800 1900 20 deg idlers 641- 1280 kg/m 3 750 1050 1400 1700 1800 1200 1500 1800 20 deg idlers 1281 - 1920 kg/m 3 750 900 1200 1500 1700 1050 1400 1700 20 deg idlers over 1920 kg/m 3

NR 750 1050 1400 1500 900 1200 1500

35 deg idlers 900 1050 1400 1800 1800 1200 1500 1800 35 deg idlers 600 900 1200 1500 1800 1050 1500 1700 35 deg idlers 600 750 1050 1400 1500 900 1400 1500 35 deg idlers

NR 600 900 1200 1400 750 1050 1400

45 deg idlers 750 1050 1200 1500 1800 1200 1500 1800 45 deg idlers 600 900 1050 1400 1700 900 1400 1500 45 deg idlers NR 750 900 1200 1400 750 1200 1400 45 deg idlers

NR 600 750 1050 1200 NA 900 1200

Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 350 400 500 650 750 400 500 700 61 – 80% belt rated tension 300 350 450 500 600 350 450 600 Up to 60% belt rated tension 250 300 400 400 500 300 400 500

ELEVATOR BELT SPECIFICS

Maximum Tension Rating (N/mm) “Grain, Wood Chip” Service (800 kg/m3) 21 33 49 65 83 37 56 74 “Industrial” Service (1600 kg/m3)

18 30 44 58 74 34 51 67

Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 400 400 500 700 900 400 500 750 61 – 80% belt rated tension 350 350 450 550 750 350 450 650 Up to 60% belt rated tension

300 300 400 500 600 300 400 550 Maximum Bucket Projection (mm)

“Centrifugal” Elevators 150 150 200 250 250 175 220 280 “Continuous” Elevators NR 120 175 250 300 150 200 280

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. .

2 PSR tensions reflect a minmum 10:1 safety factor through the 140 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.

3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

0 - 640 kg/m3

641- 1280 kg/m 3

1281 - 1920 kg/m 3over 1920 kg/m 3

0 - 640 kg/m3

641- 1280 kg/m 3

1281 - 1920 kg/m 3over 1920 kg/m 3

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.2 PSR tensions reflect a minmum 10:1 safety factor through the 140 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

PSR® Specification Table - “Metric”

INDUSTRIAL

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Toughest rip and puncture resistant belt made…period.

UsFlex belting has longitudinal rip resistance more than five times that of multiple-ply belts of equivalent rating because of our unique straight-warp construction. UsFlex provides impact resistance up to three times greater than that of conventional plied belting. This unequaled toughness means the belt will not be easily damaged in the loading and conveying of large, sharp material. As a result, UsFlex will provide the longest belt life in the harshest conveying conditions, guaranteed!

Markets & Applications:• Large aggregate• Forest products• Coal mining• Hard rock mining

UsFlex® Go tougher, not thicker!

INDUSTRIAL

Reasons to Count on UsFlex• Balanced covers reduce cupping, curling and tracking problems• Maximum belt strength and abuse resistance even with large loads• Excellent load support combined with outstanding troughability due to lightweight, flexible design• Carcass binder system acts as built-in breaker to resist impact, rip and puncture• Available in single or dual unit carcass• Superior carcass adhesion• State-of-the-art Finger Splice Technology prolongs belt life

• Steel/foundries• Bulk terminals• Recycling

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1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance..

2 UsFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offering and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.

3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

UsFlex … SPECIFICATION TABLE – “Imperial”

GENERAL DATA

Carcass Style UsFlex S2

UsFlex S3

UsFlex S4

UsFlex S5

UsFlex D5

UsFlex D6

UsFlex D8

UsFlex D10

UsFlex D12

UsFlex D15

Number of Plies 1 1 1 1 2 2 2 2 2 2

Carcass Gauge3 (in) .107 .139 .142 .169 .230 .270 .300 .320 .388 .439

Carcass Weight4 (lb/in/ft) .030 .043 .044 .054 .096 .117 .124 .137 .162 .187

Elastic Modulus (lbs/in) 25000 35000 45000 50000 45000 50000 60000 70000 85000 90000

CONVEYOR BELT SPECIFICS

Max Tension Rating2 (PIW)

245

330

440

550

550

660

800

1000

1250

1500

Troughing/Empty1 Min Belt Width (in) 20 degree idlers 16 20 24 24 24 24 30 30 30 30 35 degree idlers 20 24 30 30 30 30 36 36 36 36 45 degree idlers

24 30 36 36 36 36 42 42 42 42

Load Support1 –

Max Belt Width (in) 60 72 84 84 84 84 84 84 84 84 48 66 72 72 84 84 84 84 84 84 42 60 66 72 84 84 84 84 84 84

36 48 60 66 72 72 84 84 84 84

48 66 72 72 84 84 84 84 84 84 36 54 60 66 72 84 84 84 84 84 36 48 54 60 66 72 84 84 84 84

30 42 48 54 60 72 84 84 84 84

45 deg idlers 0 – 40 lbs/ft3 42 54 60 66 72 84 84 84 84 84 45 deg idlers 41 – 80 lbs/ft3 36 48 54 60 72 84 84 84 84 84 45 deg idlers 81 – 120 lbs/ft3 30 42 48 54 60 72 84 84 84 84 45 deg idlers over 120 lbs/ft3

24 36 42 48 54 66 72 72 84 84

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 16 18 20 20 24 30 36 36 36 36 61 – 80% belt rated tension 14 16 18 18 20 24 24 30 30 30 Up to 60% belt rated tension 12 14 16 16 18 20 20 24 24 24

ELEVATOR BELT SPECIFICS

Maximum Tension Rating (PIW) “Grain, Wood Chip” Service (50 lbs/ft3 ) 195 280 370 440 440 550 690 870 1060 1150 “Industrial” Service (100 lbs/ft )3

175 250 330 400 400 480 620 775 940 1050

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 16 18 20 20 24 30 36 36 36 36 61 – 80% belt rated tension 14 16 18 18 20 24 24 30 30 30 Up to 60% belt rated tension

12 14 16 16 18 20 20 24 24 24

Maximum Bucket Projection (in) “Centrifugal” Elevators 8 10 10 10 12 14 15 16 17 18 “Continuous” Elevators 7 9 10 12 13 15 16 18 20 22

35 deg idlers 0 – 40 lbs/ft3 35 deg idlers 41 – 80 lbs/ft3 35 deg idlers 81 – 120 lbs/ft3 35 deg idlers over 120 lbs/ft3

20 deg idlers 0 – 40 lbs/ft3 20 deg idlers 41 – 80 lbs/ft3 20 deg idlers 81 – 120 lbs/ft3 20 deg idlers over 120 lbs/ft3

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact yourFDA representative for selection guidance.

2 UsFlex tensions reflect a minimum 10:1 safety factor through the116 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.

3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

UsFlex … SPECIFICATION TABLE – “Metric”

GENERAL DATA

Carcass Style UsFlex S2

UsFlex S3

UsFlex S4

UsFlex S5

UsFlex D5

UsFlex D6

UsFlex D8

UsFlex D10

UsFlex D12

UsFlex D15

Number of Plies 1 1 1 1 2 2 2 2 2 2

Carcass Gauge3 (mm) 2.7 3.5 3.6 4.3 5.8 6.9 7.6 8.1 9.9 11.2

Carcass Weight4 (kg/m2) 1.8 2.5 2.6 3.2 5.6 6.8 7.3 8.0 9.5 10.9

Elastic Modulus (N/mm) 4375 6125 7875 8750 7875 8750 10500 12250 14875 15750

CONVEYOR BELT SPECIFICS

Max Tension Rating2 (N/mm)

43

58

77

97

97

116

140

175

219

263

Troughing/Empty1 Min Belt Width (mm) 20 degree idlers 400 500 600 600 600 600 750 750 750 750 35 degree idlers 500 600 750 750 750 750 900 900 900 900 45 degree idlers

600 750 900 900 900 900 1050 1050 1050 1050

Load Support1 –

Max Belt Width (mm) 20 deg idlers 0 – 640 kg/m3 1500 1800 2150 2150 2150 2150 2150 2150 2150 2150 20 deg idlers 641 -1280 kg/m3 1200 1700 1800 1800 2150 2150 2150 2150 2150 2150 20 deg idlers 1281 -1920 kg/m3 1050 1500 1700 1800 2150 2150 2150 2150 2150 2150 20 deg idlers over 1920 kg/m3

900 1200 1500 1700 1800 1800 2150 2150 2150 2150

1200 1700 1800 1800 2150 2150 2150 2150 2150 2150 900 1400 1500 1700 1800 2150 2150 2150 2150 2150 900 1200 1400 1500 1700 1800 2150 2150 2150 2150

750 1050 1200 1400 1500 1800 2150 2150 2150 2150

1050 1400 1500 1700 1800 2150 2150 2150 2150 2150 900 1200 1400 1500 1800 2150 2150 2150 2150 2150 750 1050 1200 1400 1500 1800 2150 2150 2150 2150

600 900 1050 1200 1400 1700 1800 1800 2150 2150

Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 400 450 500 500 600 750 900 900 900 900 61 – 80% belt rated tension 350 400 450 450 500 600 600 750 750 750 Up to 60% belt rated tension 300 350 400 400 450 500 500 600 600 600

ELEVATOR BELT SPECIFICS

Maximum Tension Rating (N/mm) “Grain, Wood Chip” Service (800 kg/m3) 34 49 65 77 77 96 121 152 186 201 “Industrial” Service (1600 kg/m3)

175 250 330 400 400 480 620 775 940 1050

Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 400 450 500 500 600 750 900 900 900 900 61 – 80% belt rated tension 350 400 450 450 500 600 600 750 750 750 Up to 60% belt rated tension

300 350 400 400 450 500 500 600 600 600

Maximum Bucket Projection (mm) “Centrifugal” Elevators 200 250 250 250 300 350 375 400 425 450 “Continuous” Elevators 175 230 250 300 325 375 400 450 500 550

35 deg idlers 0 – 640 kg/m3 35 deg idlers 641 -1280 kg/m3 35 deg idlers 1281 -1920 kg/m3 35 deg idlers over 1920 kg/m3

45 deg idlers 0 – 640 kg/m3 45 deg idlers 641 -1280 kg/m3 45 deg idlers 1281 -1920 kg/m3 45 deg idlers over 1920 kg/m3

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.2 UsFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offering, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.2 UsFlex tensions reflect a minimum 10:1 safety factor through the116 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

UsFlex® Specification Table - “Imperial”

INDUSTRIAL

UsFlex Specification Table - “Metric”

16 17

Page 11: FDA Belting Product Brochure

RockMaster Specification Table - “Imperial / Metric”

Durable and Economical? We’ve got your belt!

RockMaster is the reliable, economically priced belt for less demanding applications such as sand and gravel. RockMaster has full between ply rubber gauges and will stretch less than 2% at full operating tension. We manufacture RockMaster under the same stringent ISO 9001:2008 quality standards as the entire Fenner Dunlop product line.

Markets & Applications:• Crushed stone• Sand & gravel• Ready mix• Cement• Fertilizers

Reasons to Count on RockMaster• Less than 2% stretch at full working tension, reducing downtime• 4 to 1 mechanical splice fastener retention safety factor• Full gauge rubber between plies for excellent beam stiffness and overall flexibility• Outstanding wear characteristics with our Platinum®

and Abrader® cover compounds• Available in 2-220, 3-330 or 4-440 constructions• Superior carcass adhesions in both wet and dry applications• 100% made in USA and Canada by Fenner Dunlop

Note: RockMaster is designed for general purpose applications (ie, material size is 3” or less, the material drop is 4’ or less, the idler troughing angle is 350 or less, and the material weight is no more than 120 lbs/ft3.)1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact FDA for selection guidance.2 RockMaster tension ratings reflect a minimum 8:1 safety factor. With the appropriate fastener selection and installation, a minimum 4:1 mechanical fastener safety factor can be achieved.3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.5 “Imperial/English” values above are in BLACK, while “Metric” values are in RED.

RockMaster® There’s No Compromising for Price

INDUSTRIAL

RockMaster … SPECIFICATION TABLE

Fabric Ply RockMaster 110 Carcass Style 2-220 3-330 4-440

Number of Plies 2 3 4

Imperial Metric Imperial Metric Imperial Metric

Carcass Gauge3 (in / mm) .097 2.5 .136 3.5 .172 4.4

Carcass Weight4 (lb/in/ft / kg/m2) .046 2.7 .064 3.7 .083 4.9

Elastic Modulus (lbs/in / N/mm) 26000 4550 29000 5075 46000 8050

Max Tension Rating2 (PIW / N/mm)

220

39

330

58

440

77

Troughing/Empty1 Min Belt Width (in / mm) 200 idlers 14 350 20 500 24 600 350 idlers

18 450 24 600 30 750

Load Support1 –

Max Belt Width (in / mm)

200 idlers (0 – 40 lbs/ft3 / 0 - 640 kg/m3) 42 1050 60 1500 72 1800 200 idlers (41 – 80 lbs/ft3 / 641 - 1280 kg/m3) 36 900 54 1400 60 1500 200 idlers (81 – 120 lbs/ft3 / 1281 - 1920 kg/m3) 30 750 42 1050 54 1400

350 idlers (0 – 40 lbs/ft3 / 0 - 640 kg/m3)

36

900

54

1400

60

1500 350 idlers (41 – 80 lbs/ft3 / 641 - 1280 kg/m3) 30 750 48 1200 54 1400 350 idlers (81 – 120 lbs/ft3 /1281 - 1920 kg/m3)

24 600 36 900 48 1200

Minimum Pulley Diameters (in / mm ) 81 – 100% belt rated tension 16 400 20 500 24 600 61 – 80% belt rated tension 14 350 18 450 20 500 Up to 60% belt rated tension

12 300 14 350 18 450

Standard Constructions Available 1/8” X 1/16” Platinum & Abrader covers Yes - - 3/16” x 1/16” Platinum & Abrader covers Yes Yes - 1/4” x 1/16” Platinum & Abrader covers - Yes Yes

Note: RockMaster is designed for general purpose applications (ie, material size is 4” or less, the material drop is 4’ or less, the idler troughing angle is 350 or less, and the material weight is no more than 120 lbs/ft3).

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contactFDA for selection guidance. .

2 RockMaster tension ratings reflect a minimum 8:1 safety factor. With the appropriate fastener selection and installation, a minimum 4:1 mechanical fastener safety factor can be achieved.

3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

18 19

Page 12: FDA Belting Product Brochure

1 For additional DynaFlight constructions, including those of higher tension, please contact your FDA representative.2 DynaFlight tension ratings reflect a minimum 6.7:1 safety factor. 3 Troughability values can be influenced by certain cover gauge and compound combinations used. When using a DynaCord Breaker, another 6” (150mm) of belt width is required.4 Add the appropriate cover gauge to the cord diameter value to obtain the approximate overall belt thickness. 5 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.6 Pulleys must be straight-faced, engineered class (no crowns) and for several reasons, preferably lagged.

Reasons to Count on DynaFlight

Tension capabilities Using highly efficient and precision engineered

steel cords, available belt operating ratings up to 6000 PIW (ST7000) Product quality Superior results stem from the finest materials, the utmost in manufacturing procedures & equipment, and a meticulous

testing & quality control mindsetProduct design Enhanced by using individually pre-tensioned

cords with alternating twists, cable positioning is both in-plane and uniform. Results in

optimum belt tracking in the field Adhesion & corrosion protection With zinc plated open-weave steel cords, high

pressure curing and quality compounding, maximum belt adhesion and cable corrosion

protection is assured. Splice life is unequaled

No matter how demanding, DynaFlight delivers!

DynaFlight belting is designed to withstand the most demanding applications. With a single plane of carefully constructed and pre-tensioned steel cordsDynaFlight conveys the toughest loads, over the longest distances and at the highest tensions.

Enhanced by today’s computer technology, Fenner Dunlop brings a century of belt design and manufacturing experience to each DynaFlight belt it produces. It’s no wonder that customers, worldwide, have such confidence in DynaFlight steel cord belting.

Markets & Applications:• Power generation• Metal & non-metals mining• Overland conveyance such as coal, copper, limestone handling• Slope belts in deep mines, open-pit mines• Stacker/reclaimer & bulk terminal conveyors • Ship unloaders, high capacity feeders, unit train loadouts

DynaFlight® When the Going Gets Tough

INDUSTRIAL

DynaCord Breaker Option available to enhance belt rip, impact, and penetration resistanceMinimal elongation Take-up travel less than 0.25% of conveyor centersEnergy efficient Low rolling resistant rubbers availableEagleEye®, rEscan®, and BMS 1000 Highly sophisticated electronic monitoring,

rip protection & X-ray options availableUnsurpassed performance The finest in materials, product design,

manufacturing and quality control all combine to assure a problem-free operating belt in service

DynaFlight Specification Table - “Imperial” and “Metric”

DynaFlight … SPECIFICATION TABLE

Troughing/Empty3 Minimum Belt Width

Minimum Pulley Diameter6 % Rated Belt Tension

Max Tension Rating2

Elastic Modulus

Cord Pitch

Carcass Weight5

Max. Cord Diameter4

200 idlers

350 idlers

450 idlers

81 – 100

61 – 80

up to 60

Standard Carcass Styles1

PIW

N/mm

lbs/in

mm

in

mm

lbs/in/ft

kg/m2

in

mm

in

mm

in

mm

in

mm

in

mm

in

mm

in

mm

Splice Step

Pattern

ST500 430 75 206000 36000 0.551 14.0 0.092 5.4 0.118 3.0 24 600 24 600 24 600 24 600 20 500 16 400 1-Step ST630 535 94 259000 46000 0.433 11.0 0.097 5.7 0.118 3.0 24 600 24 600 24 600 24 600 20 500 16 400 1-Step ST800 685 120 329000 58000 0.472 12.0 1.164 6.8 0.146 3.7 24 600 24 600 30 750 36 900 30 750 18 450 1-Step

ST1000 860 151 411000 72000 0.472 12.0 1.127 6.6 0.165 4.2 24 600 24 600 30 750 36 900 30 750 18 450 1-Step ST1250 ST1400

1070 1195

187 209

514000 576000

90000 101000

0.551 0.551

14.0 14.0

1.584 1.644

9.3 9.6

0.193 0.197

4.9 5.0

24 24

600 600

30 30

750 750

36 36

900 900

42 48

1050 1200

36 36

900 900

20 20

500 500

1-Step 1-Step

ST1600 1370 240 658000 116000 0.591 15.0 1.944 11.4 0.220 5.6 24 600 30 750 36 900 48 1200 36 900 24 600 1-Step ST1800 1535 269 740000 130000 0.531 13.5 2.052 12.0 0.220 5.6 30 750 30 750 36 900 48 1200 36 900 24 600 1-Step ST2000 1720 301 822000 144000 0.472 12.0 2.196 12.8 0.220 5.6 30 750 30 750 36 900 48 1200 36 900 24 600 1-Step ST2250 ST2500

1920 2140

336 375

925000 1030000

162000 180000

0.433 0.591

11.0 15.0

2.316 2.724

13.6 15.9

0.220 0.283

5.6 7.2

30 30

750 750

30 30

750 750

36 36

900 900

48 54

1200 1400

36 42

900 1050

24 36

600 900

2-Step 2-Step

ST2800 2390 418 1151000 201000 0.531 13.5 2.784 16.3 0.283 7.2 30 750 30 750 36 900 54 1400 42 1050 36 900 2-Step ST3150 2690 471 1295000 227000 0.591 15.0 3.564 20.9 0.319 8.1 30 750 36 900 36 900 54 1400 48 1200 36 900 2-Step ST3500 2985 522 1439000 252000 0.591 15.0 3.912 22.9 0.339 8.6 30 750 36 900 36 900 60 1500 48 1200 36 900 2-Step ST4000 3440 602 1640000 287000 0.591 15.0 4.080 23.9 0.350 8.9 36 900 42 1050 42 1050 60 1500 48 1200 42 1050 3-Step ST4500 3840 672 1850000 324000 0.630 16.0 4.644 27.2 0.382 9.7 36 900 42 1050 42 1050 66 1700 54 1400 48 1200 3-Step ST5000 4280 749 2055000 360000 0.669 17.0 5.160 30.2 0.429 10.9 36 900 48 1200 48 1200 72 1800 60 1500 54 1400 3-Step ST5400 4605 806 2220000 390000 0.669 17.0 5.568 32.6 0.445 11.3 36 900 48 1200 48 1200 78 2000 66 1700 54 1400 3-Step

"#"$#"" !

1 For additional DynaFlight constructions, including those of higher tension, please contact your FDA representative. 2 DynaFlight tension ratings reflect a minimum 6.7:1 safety factor. 3 Troughibility values can be influenced by certain cover gauge and compound combinations used. When using a

DynaCord Breaker, another 6” (150mm) of belt width is required. 4 Add the appropriate cover gauge to the cord diameter value to obtain the approximate overall belt thickness. 5 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 6 Pulleys must be straight-faced, engineered class (no crowns) … and for several reasons, preferably lagged.!

DynaFlight … SPECIFICATION TABLE

Troughing/Empty3 Minimum Belt Width

Minimum Pulley Diameter6 % Rated Belt Tension

Max Tension Rating2

Elastic Modulus

Cord Pitch

Carcass Weight5

Max. Cord Diameter4

200 idlers

350 idlers

450 idlers

81 – 100

61 – 80

up to 60

Standard Carcass Styles1

PIW

N/mm

lbs/in

mm

in

mm

lbs/in/ft

kg/m2

in

mm

in

mm

in

mm

in

mm

in

mm

in

mm

in

mm

Splice Step

Pattern

ST500 430 75 206000 36000 0.551 14.0 0.092 5.4 0.118 3.0 24 600 24 600 24 600 24 600 20 500 16 400 1-Step ST630 535 94 259000 46000 0.433 11.0 0.097 5.7 0.118 3.0 24 600 24 600 24 600 24 600 20 500 16 400 1-Step ST800 685 120 329000 58000 0.472 12.0 1.164 6.8 0.146 3.7 24 600 24 600 30 750 36 900 30 750 18 450 1-Step

ST1000 860 151 411000 72000 0.472 12.0 1.127 6.6 0.165 4.2 24 600 24 600 30 750 36 900 30 750 18 450 1-Step ST1250 ST1400

1070 1195

187 209

514000 576000

90000 101000

0.551 0.551

14.0 14.0

1.584 1.644

9.3 9.6

0.193 0.197

4.9 5.0

24 24

600 600

30 30

750 750

36 36

900 900

42 48

1050 1200

36 36

900 900

20 20

500 500

1-Step 1-Step

ST1600 1370 240 658000 116000 0.591 15.0 1.944 11.4 0.220 5.6 24 600 30 750 36 900 48 1200 36 900 24 600 1-Step ST1800 1535 269 740000 130000 0.531 13.5 2.052 12.0 0.220 5.6 30 750 30 750 36 900 48 1200 36 900 24 600 1-Step ST2000 1720 301 822000 144000 0.472 12.0 2.196 12.8 0.220 5.6 30 750 30 750 36 900 48 1200 36 900 24 600 1-Step ST2250 ST2500

1920 2140

336 375

925000 1030000

162000 180000

0.433 0.591

11.0 15.0

2.316 2.724

13.6 15.9

0.220 0.283

5.6 7.2

30 30

750 750

30 30

750 750

36 36

900 900

48 54

1200 1400

36 42

900 1050

24 36

600 900

2-Step 2-Step

ST2800 2390 418 1151000 201000 0.531 13.5 2.784 16.3 0.283 7.2 30 750 30 750 36 900 54 1400 42 1050 36 900 2-Step ST3150 2690 471 1295000 227000 0.591 15.0 3.564 20.9 0.319 8.1 30 750 36 900 36 900 54 1400 48 1200 36 900 2-Step ST3500 2985 522 1439000 252000 0.591 15.0 3.912 22.9 0.339 8.6 30 750 36 900 36 900 60 1500 48 1200 36 900 2-Step ST4000 3440 602 1640000 287000 0.591 15.0 4.080 23.9 0.350 8.9 36 900 42 1050 42 1050 60 1500 48 1200 42 1050 3-Step ST4500 3840 672 1850000 324000 0.630 16.0 4.644 27.2 0.382 9.7 36 900 42 1050 42 1050 66 1700 54 1400 48 1200 3-Step ST5000 4280 749 2055000 360000 0.669 17.0 5.160 30.2 0.429 10.9 36 900 48 1200 48 1200 72 1800 60 1500 54 1400 3-Step ST5400 4605 806 2220000 390000 0.669 17.0 5.568 32.6 0.445 11.3 36 900 48 1200 48 1200 78 2000 66 1700 54 1400 3-Step

"#"$#"" !

1 For additional DynaFlight constructions, including those of higher tension, please contact your FDA representative. 2 DynaFlight tension ratings reflect a minimum 6.7:1 safety factor. 3 Troughibility values can be influenced by certain cover gauge and compound combinations used. When using a

DynaCord Breaker, another 6” (150mm) of belt width is required. 4 Add the appropriate cover gauge to the cord diameter value to obtain the approximate overall belt thickness. 5 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 6 Pulleys must be straight-faced, engineered class (no crowns) … and for several reasons, preferably lagged.!

20 21

Page 13: FDA Belting Product Brochure

Reduce your downtime, keep your energy flowing.

PowerGuard is constructed for above ground coal handling in power generation and coal preparation plants where leaching agents and dust suppressants can be major influences on belt deterioration. Fenner Dunlop offers two compounds specifically formulated to fight these problems, Guardian® and Guardian AR®.

Markets & Applications:• Coal preparation plants• Power generation facilities• Above ground coal handling

PowerGuard® Conserving Energy, Safely & Efficiently

INDUSTRIAL

Reasons to Count on PowerGuard• Reduces conveying problems related to dust suppressants and leaching agents• Compounds formulated to reduce durometer creep and plasticizer extraction• Balanced carcass construction minimizes cupping and curling• Excellent resistance to abrasion, tearing and cover wear• Low stretch reduces belt break-in and downtime• Outstanding load support and tracking characteristics

For PowerGuard belt specifications, please reference the PSR® tables, pages 10 - 13, or UsFlex® tables, pages 16 & 17.

Compounds that Outperform the CompetitionGuardian• Fire retardant• Meets Class 2 RMA and ASTM requirements• Increased resistance to abrasion and cover wear

Guardian AR• High quality Grade ll compound• Excellent abrasion and cover wear properties• Meets Class 2 RMA and ASTM requirements

22 23

Page 14: FDA Belting Product Brochure

HarvestLine … SPECIFICATION TABLE – “Imperial” GENERAL DATA

Carcass Style HL 2-220

HL 2-300

HL 3-330

HL 4-440

HL 3-450

HL 3-600

HL 4-600

HL 3-750

HL 4-800

HL 4-1000

HL 5-1000

HL 6-1200

Number of Plies 2 2 3 4 3 3 4 3 4 4 5 6

Carcass Gauge3 (in) .128 .150 .185 .228 .183 .225 .252 .246 .308 .354 .391 .474

Carcass Weight4 (lb/in/ft) .054 .065 .082 .100 .080 .108 .113 .115 .152 .162 .196 .240

Elastic Modulus (lbs/in) 35000 37000 45000 55000 47000 72000 57000 72000 82000 90000 105000 132000

CONVEYOR BELT SPECIFICS

Max Tension Rating2 (PIW)

220 300 330 440 450 600 600 750 800 1000 1000 1200

Troughing/Empty1 Min Belt Width (in) 20 degree idlers 16 18 20 24 24 28 30 30 30 36 36 42 35 degree idlers 20 20 24 30 30 30 36 36 36 42 42 48 45 degree idlers

24 28 30 36 36 36 42 42 42 48 48 54

Load Support1 – Max Belt Width (in) 20 deg idlers 0 – 50 lbs/ft3 48 72 72 72 72 72 72 72 72 72 72 72 35 deg idlers 0 – 50 lbs/ft3 42 60 60 72 72 72 72 72 72 72 72 72 45 deg idlers 0 – 50 lbs/ft3

42 60 60 72 72 72 72 72 72 72 72 72

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 16 20 20 26 26 24 28 30 30 36 36 48 61 – 80% belt rated tension 14 16 18 20 20 20 24 24 24 30 32 40 Up to 60% belt rated tension 12 14 16 16 16 18 20 20 20 24 26 32

ELEVATOR BELT SPECIFICS

Maximum Tension Rating (PIW)

190 260 280 370 390 520 520 645 690 870 870 1030

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 16 18 18 24 22 30 32 34 36 38 42 48 61 – 80% belt rated tension 14 16 16 20 20 24 26 28 30 32 36 42 Up to 60% belt rated tension

12 14 14 18 18 20 22 22 24 26 30 36

Maximum Bucket Projection (in) “Centrifugal” Elevators 6 7 8 10 10 10 11 11 11 12 12 12 “Continuous” Elevators 5 6 7 10 9 12 12 14 14 14 16 20

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.

2 HarvestLine tension ratings reflect a minimum 10:1 safety factor through 800 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.

3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

NOTE: For Metric HarvestLine Specifications, please refer to PSR Metric Table, pages 12 & 13.

HarvestLine Specification Table - “Imperial”

The first choice of elevator superintendents for over 30 years.HarvestLine‘s ply design delivers high strength along with low elongation and excellent fastener holding properties. Fenner Dunlop protects your purchase by offering a range of cover compounds engineered to fight oil attack, meet OSHA static conductivity requirements and frigid temperatures in harsh grain handling conditions. Long relied on in the grain industry, HarvestLine continues to satisfy end-users as a belt that reduces costs and improves margins.

Applications:• Grains• Feed silos• Milling• Other agricultural uses

HarvestLine® Performance That Speaks for Itself

INDUSTRIAL

Reasons to Count on HarvestLine• Superior load support and troughability properties• Excellent bolt retention/bucket projection ratings• Unequaled cover and ply adhesions• Very low elongation, minimizing initial break-in period• Meets OSHA requirements for static conductivity & flame resistance• Ideal choice for vulcanized splicing or mechanical fasteners• Variety of cover compounds available to guard

against oil attack and cold temperatures

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.2 HarvestLine tension ratings reflect a minimum 10:1 safety factor through 800 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

NOTE: For Metric HarvestLine Specifications, please refer to PSR Metric Table, pages 12 & 13.

24 25

Page 15: FDA Belting Product Brochure

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.

2 HarvestFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.

3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

NOTE: For Metric HarvestFlex Specifications, please refer to UsFlex Metric Table, page 17.

HarvestFlex … SPECIFICATION TABLE – “Imperial”

GENERAL DATA

Carcass Style HvFlex S2

HvFlex S3

HvFlex S4

HvFlex S5

HvFlex D5

HvFlex D6

HvFlex D8

HvFlex D10

HvFlex D12

HvFlex D15

Number of Plies 1 1 1 1 2 2 2 2 2 2

Carcass Gauge3 (in) .107 .139 .142 .169 .230 .270 .300 .320 .388 .439

Carcass Weight4 (lb/in/ft) .030 .042 .043 .056 .096 .117 .124 .137 .162 .187 Elastic Modulus (lbs/in) 25000 35000 45000 50000 45000 50000 60000 70000 85000 90000

CONVEYOR BELT SPECIFICS

Max Tension Rating2 (PIW) 245

330 440

550 550

660 800

1000 1250

1500

Troughing/Empty1 Min Belt Width (in) 20 degree idlers 16 20 24 24 24 24 30 30 30 30 35 degree idlers 20 24 30 30 30 30 36 36 36 36 45 degree idlers

24 30 36 36 36 36 42 42 42 42

Load Support1 –

Max Belt Width (in) 20 deg idlers 0 – 50 lbs/ft3 60 72 84 84 84 84 84 84 84 84 35 deg idlers 0 – 50 lbs/ft3 48 66 72 72 84 84 84 84 84 84 45 deg idlers 0 – 50 lbs/ft3

42 54 60 66 72 84 84 84 84 84

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 16 18 20 20 24 30 36 36 36 36 61 – 80% belt rated tension 14 16 18 18 20 24 24 30 30 30 Up to 60% belt rated tension 12 14 16 16 18 20 20 24 24 24

ELEVATOR BELT SPECIFICS

Maximum Tension Rating (PIW)

195 280 370 440 440 550 690 870 1060 1150

Minimum Pulley Diameters (in) 16 18 20 20 24 30 36 36 36 36 14 16 18 18 20 24 24 30 30 30

12 14 16 16 18 20 20 24 24 24

Maximum Bucket Projection (in) “Centrifugal” Elevators 8 10 10 10 12 14 15 16 17 18 “Continuous” Elevators 7 9 10 12 13 15 16 18 20 22

81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

Best combination of durability, oil and cold temperature resistance!

HarvestFlex is the toughest conveyor belt made for the agricultural market today. HarvestFlex is produced with a straight-warp carcass to provide maximum rip and tear resistance coupled with superior bolt retention properties. No other belt offers the same durability in conveyor belt or bucket elevator belt applications.

Applications:• Grains• Feed silos• Milling• Other agricultural uses

Reasons to Count on HarvestFlex• Superior rip and tear resistance• Unsurpassed bolt retention• Outstanding troughability and load

support attributes• Unequaled ply and cover adhesions• Excellent load support and tracking

characteristics• Meets or exceeds OSHA requirements for conductivity & flame resistance• Variety of cover compounds available to guard against oil attack

and cold temperatures

INDUSTRIAL

HarvestFlex Specification Table - “Imperial”HarvestFlex® Your Grain Belt Solution

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.2 HarvestFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offerings and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

NOTE: For Metric HarvestFlex Specifications, please refer to UsFlex Metric Table, page 17.

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Page 16: FDA Belting Product Brochure

HotShot … SPECIFICATION TABLE Carcass Style HotShot 300 Number of Plies 1

Imperial Metric

Carcass Gauge3 (in / mm) .140 3.5

Carcass Weight4 (lb/in/ft / kg/m2) .053 3.1

Elastic Modulus (lbs/in / N/mm) 95000 16625

Max Tension Rating2 (PIW / N/mm)

300

53

Troughing/Empty1 Min Belt Width (in / mm) 200 idlers 18 450 350 idlers

24 600

Load Support1 – Max Belt Width (in / mm) 200 idlers (0 – 40 lbs/ft3 / 0 – 640 kg/m3) 72 1800 200 idlers (41 – 80 lbs/ft3 / 641 -1280 kg/m3) 66 1700 200 idlers (81 – 120 lbs/ft3 /1281 -1920 kg/m3) 60 1500

350 idlers (0 – 40 lbs/ft3 / 0 – 640 kg/m3)

66 1700

350 idlers (41 – 80 lbs/ft3 / 641 -1280 kg/m3) 54 1400 350 idlers (81 – 120 lbs/ft3 /1281 -1920 kg/m3)

48 1200

Minimum Pulley Diameters (in / mm) 81 – 100% belt rated tension 24 600 61 – 80% belt rated tension 22 550 Up to 60% belt rated tension 20 500

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact FDA for selection guidance.

2 HotShot tension ratings reflect a minimum 10:1 safety factor. With the appropriate fastener selection and installation, a minimum 4:1 mechanical fastener safety factor can be achieved. (With extreme product temperatures, mechanical fasteners are the preferred splice method.)

3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt gauge.

4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall carcass weight.

Conveying logs? Put your trust in Fenner Dunlop!

LogMaster handles persistent impact, cutting and gouging problems when conveying wood products day in and day out. Fenner Dunlop offers LogMaster III (3-ply) and LogMaster IV (4-ply) wood handling conveyor belts engineered to be your solution to the most severe conveying challenges. Our specially formulated cover compounds maximize belt life and lower your cost per ton conveyed.

Applications:• Slasher decks• Log drops• Debarkers in and out feeds• Chipper in feeds• Drum discharge

LogMaster® Your Best Defense

INDUSTRIAL

Reasons to Count on LogMaster• Specially engineered carcass construction for

enhanced crosswise rigidity• Increased skim gauges enhance energy absorption and belt resilience• Superior impact and tear resistance• Improved adhesion levels protects against heavy impact, trapped material and edge damage• Matchless®, MOR and Duroslide® cover compounds are your best defense against

cutting, gouging and oil saturation• Minimum pulley diameters - 16” for LogMaster III and 18” for LogMaster IV

Standard Offerings: • Available Top Cover Compounds • Matchless (RMA Grade I) • MOR (Moderate Oil Resistance)

• Top Cover Gauges • 3/8 • 1/4 • 3/16 • 5/32

• Bottom Covers • Duroslide (. 30 coefficient of friction) • Bareback (.18 coefficient of friction)

Some high temperature applications involve local-ized pockets of fired or hot material. Today’s typical thermoplastic carcasses just cannot stand up to such intense, isolated heat. Belt “burn-through” and/or carcass “melt-down” are likely results. Carcass and splice integrity quickly deteriorate and burn away. If your plant’s bottom line suffers from such high heat belt degradation, then you need to switch to HotShot.

The key to HotShot is its fiberglass carcass, uniquely built into a solid-woven design. The result is no belt burn-through or carcass melt-down even when in contact with isolated pockets of furnace-hot material. Protected by the industry’s best performing high heat compound, DeltaHeat®, overall belt integrity is assured with HotShot.

Bottom line, HotShot is your best belting choice for high-spike, high heat material applications.

Applications:• Cement clinker • Ore pelletizing plants • Sintering and coking applications• Calcined lime• Smelting and refining operations• Hot foundry/casting plants• Any “yellow/cherry red” material where burn through is a problem

HotShot® It Can Take the Heat!

INDUSTRIAL

Reasons to Count on HotShot• Unique fiberglass carcass, resists burn-through to 10000 F• Solid-woven weave eliminates risk of ply separation• Premium cover compound DeltaHeat® provides optimum heat resistance to belt• Excellent mechanical splice retention • Minimal belt elongation

HotShot Specification Table - “Imperial” and “Metric”

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact FDA for selection guidance.2 HotShot tension ratings reflect a minimum 10:1 safety factor. With the appropriate fastener selection and installation, a minimum 4:1 mechanical fastener safety factor can be achieved. (With extreme product temperatures, mechanical fasteners are the preferred splice method.)3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt gauge. 4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall carcass weight.

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Page 17: FDA Belting Product Brochure

Free flowing materials...no problem! Made to handle aggressive transfer and elevation of free flowing materials, Fenner Dunlop’s CleatLine is designed for efficient and smooth operation over return idlers and for quick pick-up at loading points. Each cleat pattern is integrally molded into the belt eliminating the possibility of separation or the need for vulcanizing cleats onto the belt.

Markets & Applications:• Grain• Wood chips• Bark• Cement• Light aggregates• Materials handled on road machines

Reasons to Count on CleatLine• Molded cleats ensure years of trouble free service - no chance of cleats separating from the belt• Cleats can be made with recessed edges to accommodate skirtboarding• Available constructions: UsFlex®, PSR®, RockMaster® or Utility®• Variety of compounds offered: MOR, Granite, ORWP, UGH, CGH and Platinum• Available widths: 48”, 60” & 72” or custom order• Available lengths: 600’ & 1,200’ or custom order

CleatLine Specification Table4 - “Imperial” and “Metric” CleatLine® Locks in Your Materials!

INDUSTRIAL

Choose from seven proven patterns:

• V-Top

• U-Top

• C-Top

• Y-Top

• B-Pattern

• F-Pattern

• Chevron Pattern

1 CleatLine tension ratings reflect a minimum 10:1 safety factor. With the appropriate fastener selection and installation, a minimum 4:1 mechanical fastener safety factor can be achieved. 2 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 3 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.4 “Imperial/English” values above are in BLACK, while “Metric” values are in RED.

Standard Offerings: • Cover gauges - 1/8” min top cover and 3/32” min bottom cover • Roll size - 72 inch max width and 96 inch max roll diameter

CleatLine … SPECIFICATION TABLE4

CLEATLINE UTILITY

CLEATMASTER

PSR CLEATLINE

Carcass Style

2-160

3-240

2-220

3-330

2-220

3-330

Number of Plies

2

3

2

3

2

3

Carcass Gauge2 (in/ mm)

.109

.097

2.5

.136

3.5

.128

3.3

.185

4.7

Carcass Weight3 (lb/in/ft / kg/m2) .035

.096

.035 .041 .046 2.7 .064 3.7 .054 3.2 .081 4.7

Max Tension Rating1 (PIW/ N/mm)

160

28

240

42

220

39

330

58

220

39

330

58

Troughing/Empty1 Min Belt Width (in/mm) 200 idlers 14

2.2

16 400 14 350 20 500 16 400 20 500 350 idlers

18 450350

2.0

20 500

2.7

2.4

18 450 24 600 20 500 24 600

Load Support1 – Max Belt Width (in/ mm) 200 idlers (0 – 40 lbs/ft 3 - 0 – 640 kg/m3) 42 1050 54 1400 42 1050 60 1500 48 1200 60 1500 200 idlers (41 – 80 lbs/ft3 - 641 –1280 kg/m3) 36 900 48 1200 36 900 54 1400 42 1050 54 1400 200 idlers (81 – 120 lbs/ft 3 - 1281 –1920 kg/m3) 30 750 42 1050 30 750 42 1050 36 900 48 1200 350 idlers (0 – 40 lbs/ft3 - 0 – 640 kg/m3)

36

900

48

1200

36

900

54

1400

42

1050

54

1400 350 idlers (41 – 80 lbs/ft3 - 641 –1280 kg/m3) 30 750 42 1050 30 750 48 1200 36 900 48 1200 350 idlers (81 – 120 lbs/ft3 - 1281 –1920 kg/m3)

24 600 36 900 24 600 42 1050 30 750 42 1050

Minimum Pulley Diameters (in/ mm) 81 – 100% belt rated tension 14 350 16 400 16 400 20 500 16 400 20 500 61 – 80% belt rated tension 12 300 14 350 14 350 18 450 14 350 18 450 Up to 60% belt rated tension 10 250 12 300 12 300 14 350 12 300 16 400

1 CleatLine tension ratings reflect a minimum 10:1 safety factor. With the appropriate fastener selection and installation, a minimum 4:1 mechanical fastener safety factor can be achieved.

2 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 3 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 4 “Imperial/English” values above are in BLACK, while “Metric” values are in RED.

Standard Offerings: • Compounds … Grade II, MOR • Cover gauges … 1/8” min top cover and 3/32” min bottom cover • Dimensional … 72 inch max widths, and 96 inch max roll diameter

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Page 18: FDA Belting Product Brochure

PRODUCT PREVIEW

Mining

MineHaul® (pages 33 -37)MineHaul is Fenner Dunlop’s premium multi-ply underground conveyor belt specifically designed for the heavy duty mining industry. Armed with MSHA CFR Title 30, Part 14 certified Fire Boss® cover compound for ultimate fire retardance, MineHaul delivers unsurpassed conveying performance.

LongHaul® (pages 34 - 38)LongHaul conveyor belting is your ideal choice for moderate to severe surface convey-ing applications. Made with the same fabrics used in our successful MineHaul products, LongHaul is available with a variety of surface and non-MSHA underground compounds.

MineFlex® (pages 39 - 41)MineFlex combines a unique straight-warp carcass construction with Fenner Dunlop’s MSHA CFR Title 30, Part 14 certified Fire Boss cover compounds to deliver the toughest, most fire retardant belt in the underground mining industry.

LongFlex™ (pages 40 – 42)LongFlex is made with the same trusted carcass construction as MineFlex, delivering top performance in the harshest above ground mining applications.

DynaFlight® (page 43) DynaFlight steel cord belting delivers the toughest loads over long hauls. Manufactured with specially designed and coated cables to maximum product adhesion and minimum corrosion, DynaFlight is ideally suited for high-tension/low-stretch applications such as overland conveying systems.

MINING

MineHaul® Safe, Flexible & DEPENDABLE!

Mining’s underground workhorse.

MineHaul is Fenner Dunlop’s premium multi-ply conveyor belt designed specifically for the demanding nature of the heavy duty underground mining industry. Manufactured with MSHA CFR Title 30, Part 14 certified Fire Boss® fire retardant compounds which meets and exceeds MSHA requirements. MineHaul is designed to safely handle loads in tough mining applications. MineHaul has a proven history in the mining industry for dependability and performance.

Reasons to Count on MineHaul• MSHA certified Fire Boss cover compounds for ultimate fire retardance• Low stretch• Excellent troughability and load support• Exceptional mechanical fastener retention• Resistant to moisture, mildew and acid mine water• Uses traditional diagonal lapped splice or FDA developed Finger Splice Technology• Excellent adhesion between the covers

and plies assures long service life• Available in a variety of poly/nylon,

poly/poly, and nylon/nylon constructions

Markets & Applications: (where compliance with MSHA CFR Title 30, Part 14 is required or desired)• Coal • Metals• Hard rock and minerals• Coal preparation plants

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Page 19: FDA Belting Product Brochure

MineHaul/LongHaul5 SPECIFICATION TABLE – “Imperial”

MINING

3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall belt weight. 5 For a complete listing of available MineHaul/LongHaul products and specifications, please contact your FDA representative.

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.2 Minehaul/LongHaul tension ratings reflect a minimum 10:1 safety factor through 800 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.

MineHaul/LongHaul5 … SPECIFICATION TABLE – “Imperial”

Carcass Style MH/LH 2-400

MH/LH 4-440

MH/LH 2-500

MH/LH 3-500

MH/LH 2-600

MH/LH 3-600

MH/LH 3-750

MH/LH 4-800

MH/LH 3-900

MH 4-1000

MH 2-1000

MH 4-1200

MH 5-1250

MH 3-1500

MH 4-2000

Number of Plies 2 4 2 3 2 3 3 4 3 4 2 4 5 3 4

Carcass Gauge3 (in) .168 .228 .192 .183 .166 .210 .246 .310 .261 .336 .268 .356 .426 .414 .560

Carcass Weight4 (lb/in/ft) .082 .100 .086 .099 .077 .108 .115 .152 .130 .172 .114 .181 .208 .186 .266 Elastic Modulus (lbs/in) 44000 55000 62000 47000 63000 72000 72000 82000 94000 90000 82000 100000 98000 108000 134000 Max Tension Rating2 (PIW)

400

440

500

500

600

600

750 800

900

1000

1000

1200

1250

1500

2000

Troughing/Empty1 – Min Belt Width (in) 20 degree idlers 20 24 24 24 28 28 30 30 30 36 36 36 42 42 48 35 degree idlers 24 30 30 30 30 30 36 36 36 42 42 42 48 48 54 45 degree idlers

30 36 36 36 36 36 42 42 42 48 48 48 54 54 60

Load Support1 – Max Belt Width (in) 20 deg idlers 41 – 80 lbs/ft3 60 72 66 60 72 72 72 84 84 84 60 84 84 84 84 35 deg idlers 41 – 80 lbs/ft3 54 60 60 60 60 60 66 84 72 84 54 84 84 84 84 45 deg idlers 41 – 80 lbs/ft3

48 54 54 54 54 60 66 72 66 72 48 72 84 84 84

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 20 26 20 22 20 24 34 30 32 36 36 40 42 42 48 61 – 80% belt rated tension 16 20 18 18 18 20 24 24 26 30 30 32 36 36 42 Up to 60% belt rated tension 14 16 16 16 16 18 20 20 20 24 24 26 30 30 36

1 Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 Minehaul/LongHaul tension ratings reflect a minimum 10:1 safety factor through 800 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and

installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 5. For a complete listing of available MineHaul/LongHaul products and specifications, please contact your FDA representative.

MineHaul/LongHaul5 … SPECIFICATION TABLE – “Imperial”

Carcass Style MH/LH 2-400

MH/LH 4-440

MH/LH 2-500

MH/LH 3-500

MH/LH 2-600

MH/LH 3-600

MH/LH 3-750

MH/LH 4-800

MH/LH 3-900

MH/LH 4-1000

MH/LH 2-1000

MH/LH 4-1200

MH/LH 5-1250

MH/LH 3-1500

MH/LH 4-2000

Number of Plies 2 4 2 3 2 3 3 4 3 4 2 4 5 3 4

Carcass Gauge3 (in) .168 .228 .192 .183 .166 .210 .246 .310 .261 .336 .268 .356 .426 .414 .560

Carcass Weight4 (lb/in/ft) .082 .100 .086 .099 .077 .108 .115 .152 .130 .172 .114 .181 .208 .186 .266 Elastic Modulus (lbs/in) 44000 55000 62000 47000 63000 72000 72000 82000 94000 90000 82000 100000 98000 108000 134000 Max Tension Rating2 (PIW)

400

440

500

500

600

600

750 800

900

1000

1000

1200

1250

1500

2000

Troughing/Empty1 – Min Belt Width (in) 20 degree idlers 20 24 24 24 28 28 30 30 30 36 36 36 42 42 48 35 degree idlers 24 30 30 30 30 30 36 36 36 42 42 42 48 48 54 45 degree idlers

30 36 36 36 36 36 42 42 42 48 48 48 54 54 60

Load Support1 – Max Belt Width (in) 20 deg idlers 41 – 80 lbs/ft3 60 72 66 60 72 72 72 84 84 84 60 84 84 84 84 35 deg idlers 41 – 80 lbs/ft3 54 60 60 60 60 60 66 84 72 84 54 84 84 84 84 45 deg idlers 41 – 80 lbs/ft3

48 54 54 54 54 60 66 72 66 72 48 72 84 84 84

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 20 26 20 22 20 24 34 30 32 36 36 40 42 42 48 61 – 80% belt rated tension 16 20 18 18 18 20 24 24 26 30 30 32 36 36 42 Up to 60% belt rated tension 14 16 16 16 16 18 20 20 20 24 24 26 30 30 36

1 Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 Minehaul/LongHaul tension ratings reflect a minimum 10:1 safety factor through 800 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and

installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 5. For a complete listing of available MineHaul/LongHaul products and specifications, please contact your FDA representative.

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Page 20: FDA Belting Product Brochure

MineHaul/LongHaul5 SPECIFICATION TABLE – “Metric”

MINING

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 Minehaul/LongHaul tensions reflect a minimum 10:1 safety factor through the 140 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.5 For a complete listing of available MineHaul/LongHaul products and specifications, please contact your FDA representative.

MineHaul/LongHaul5 … SPECIFICATION TABLE – “Metric”

Carcass Style MH/LH 2-400

MH/LH 4-440

MH/LH 2-500

MH/LH 3-500

MH/LH 2-600

MH/LH 3-600

MH/LH 3-750

MH/LH 4-800

MH/LH 3-900

MH/LH 4-1000

MH/LH 2-1000

MH/LH 4-1200

MH/LH 5-1250

MH/LH 3-1500

MH/LH 4-2000

Number of Plies 2 4 2 3 2 3 3 4 3 4 2 4 5 3 4

Carcass Gauge3 (mm) 4.3 5.8 4.9 4.7 4.2 5.3 6.3 7.8 6.6 8.5 6.8 9.0 10.8 10.5 14.2

Carcass Weight4 (kg/m2) 4.8 5.9 5.0 5.8 4.5 6.3 6.7 8.9 7.6 10.1 6.7 10.6 12.2 10.9 15.6 Elastic Modulus (N/mm) 7700 9625 10850 8225 11025 12600 12600 14350 14700 15750 14350 17500 17150 18900 23450

Max Tension Rating2 (N/mm)

70

77

88

88

105

105

131

140

158

175

175

210

219

263

263

Troughing/Empty1 – Min Belt Width (mm)

20 degree idlers 500 600 600 600 700 700 750 750 750 900 900 900 1050 1050 1200 35 degree idlers 600 750 750 750 750 750 900 900 900 1050 1050 1050 1200 1200 1400 45 degree idlers

750 900 900 900 900 900 1050 1050 1050 1200 1200 1200 1400 1400 1500

Load Support1 – Max Belt Width (mm) 20 deg idlers 641 -1280 kg/m3 1500 1800 1700 1500 1800 1800 1800 2150 2150 2150 1500 2150 2150 2150 2150 35 deg idlers 641 -1280 kg/m3 1400 1500 1500 1500 1500 1500 1700 2150 1800 2150 1400 2150 2150 2150 2150 45 deg idlers 641 -1280 kg/m3

1200 1400 1400 1400 1400 1500 1700 1800 1700 1800 1200 1800 2150 2150 2150

Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 500 650 500 550 500 600 600 750 800 900 900 1000 1050 1050 1200 61 – 80% belt rated tension 400 500 450 450 450 500 600 600 650 750 750 800 900 900 1050 Up to 60% belt rated tension 350 400 400 400 400 450 500 500 500 600 600 650 750 750 900

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 Minehaul/LongHaul tensions reflect a minimum 10:1 safety factor thru the 140 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings.

With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.

4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 5. For a complete listing of available MineHaul/LongHaul products and specifications, please contact your FDA representative.

1/4/11

MineHaul/LongHaul5 … SPECIFICATION TABLE – “Metric”

Carcass Style MH/LH 2-400

MH/LH 4-440

MH/LH 2-500

MH/LH 3-500

MH/LH 2-600

MH/LH 3-600

MH/LH 3-750

MH/LH 4-800

MH/LH 3-900

MH/LH 4-1000

MH/LH 2-1000

MH/LH 4-1200

MH/LH 5-1250

MH/LH 3-1500

MH/LH 4-2000

Number of Plies 2 4 2 3 2 3 3 4 3 4 2 4 5 3 4

Carcass Gauge3 (mm) 4.3 5.8 4.9 4.7 4.2 5.3 6.3 7.8 6.6 8.5 6.8 9.0 10.8 10.5 14.2

Carcass Weight4 (kg/m2) 4.8 5.9 5.0 5.8 4.5 6.3 6.7 8.9 7.6 10.1 6.7 10.6 12.2 10.9 15.6 Elastic Modulus (N/mm) 7700 9625 10850 8225 11025 12600 12600 14350 14700 15750 14350 17500 17150 18900 23450

Max Tension Rating2 (N/mm)

70

77

88

88

105

105

131

140

158

175

175

210

219

263

263

Troughing/Empty1 – Min Belt Width (mm)

20 degree idlers 500 600 600 600 700 700 750 750 750 900 900 900 1050 1050 1200 35 degree idlers 600 750 750 750 750 750 900 900 900 1050 1050 1050 1200 1200 1400 45 degree idlers

750 900 900 900 900 900 1050 1050 1050 1200 1200 1200 1400 1400 1500

Load Support1 – Max Belt Width (mm) 20 deg idlers 641 -1280 kg/m3 1500 1800 1700 1500 1800 1800 1800 2150 2150 2150 1500 2150 2150 2150 2150 35 deg idlers 641 -1280 kg/m3 1400 1500 1500 1500 1500 1500 1700 2150 1800 2150 1400 2150 2150 2150 2150 45 deg idlers 641 -1280 kg/m3

1200 1400 1400 1400 1400 1500 1700 1800 1700 1800 1200 1800 2150 2150 2150

Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 500 650 500 550 500 600 600 750 800 900 900 1000 1050 1050 1200 61 – 80% belt rated tension 400 500 450 450 450 500 600 600 650 750 750 800 900 900 1050 Up to 60% belt rated tension 350 400 400 400 400 450 500 500 500 600 600 650 750 750 900

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 Minehaul/LongHaul tensions reflect a minimum 10:1 safety factor thru the 140 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings.

With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.

4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 5. For a complete listing of available MineHaul/LongHaul products and specifications, please contact your FDA representative.

1/4/11

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Page 21: FDA Belting Product Brochure

LongHaul® Belting Mine Duty Surface Belt with Endurance!

MINING

MineFlex® Belting Tough, Reliable, PROVEN!

MineFlex STRONG - Fire Boss® SAFE.MineFlex combines a unique Fenner Dunlop developed straight-warp carcass with specially compounded MSHA CFR Title 30, Part 14 certified Fire Boss covers for underground mining applications. You can expect fire retardant properties which meet and exceed MSHA requirements coupled with un-surpassed resistance to impact, puncture, rip and tear. Fenner Dunlop puts safety first by manufacturing MineFlex STRONG and Fire Boss SAFE to protect your employees and your conveyor belting investment.

Reasons to Count on MineFlex• MineFlex offers MSHA certified Fire Boss cover compounds for ultimate fire retardance• Superior troughability, tracking and load support• Unsurpassed impact resistance up to 3 times greater than traditional plied belting• Up to 5 times more longitudinal rip resistance than standard reduced ply constructions.• Greater flexibility than plied belts • Available in single or dual unit carcass constructions• Superior adhesions giving longer product life in difficult applications• Resistant to moisture, mildew and acid mine water• State-of-the-art Fenner Dunlop developed Finger

Splice Technology prolongs splice life and decreases unplanned belt maintenance

Markets & Applications: • Coal • Hard rock and minerals• Metals• Overland/transfers• Loadouts• Coal preparation plants

Relax…let us carry your load!

LongHaul utilizes the same Fenner Dunlop developed fabrics as our successful MineHaul products, with the added flexibility of offering multiple compounds to meet a wide variety of surface and non-MSHA underground applications including compounds which meet MSHA Part 18 requirements.

Reasons to Count on LongHaul• Low stretch• Excellent troughability and load support• Exceptional mechanical fastener retention• Resistant to moisture, mildew and acid mine water• Uses traditional diagonal lapped splice or Fenner

Dunlop developed Finger Splice Technology• Excellent adhesion between the covers and plies

assures long service life• Available in a variety of poly/nylon, poly/poly, and nylon/nylon constructions

Markets & Applications: • Aboveground coal handling • Metals• Hard rock and minerals• Coal preparation plants

MINING

38 39

Page 22: FDA Belting Product Brochure

MineFlex/LongFlex5 SPECIFICATION TABLE – “Imperial”

MINING

MineFlex/LongFlex5 … SPECIFICATION TABLE – “Imperial”

Carcass Style MF/LF S3

MF/LF S4

MF/LF S5

MF/LF D5

MF/LF D6

MF/LF D8

MF/LF D10

MF/LF D12

MF/LF D15

Number of Plies 1 1 1 2 2 2 2 2 2

Carcass Gauge3 (in) .139 .142 .169 .230 .270 .300 .320 .388 .439

Carcass Weight4 (lb/in/ft) .042 .043 .056 .096 .117 .124 .137 .162 .187

Elastic Modulus (lbs/in) 35000 45000 50000 45000 50000 60000 70000 85000 90000

Max Tension Rating2 (PIW)

330

440

550

550

660

800

1000

1250

1500

Troughing/Empty1 – Min Belt Width (in) 20 degree idlers 20 24 24 24 24 30 30 30 30 35 degree idlers 24 30 30 30 30 36 36 36 36 45 degree idlers

30 36 36 36 36 42 42 42 42

Load Support1 – Max Belt Width (in) 20 deg idlers 41 – 80 lbs/ft3 66 72 72 84 84 84 84 84 84 35 deg idlers 41 – 80 lbs/ft3 54 60 66 72 84 84 84 84 84 45 deg idlers 41 – 80 lbs/ft3

48 54 60 72 84 84 84 84 84

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 18 20 20 24 30 36 36 36 36 61 – 80% belt rated tension 16 18 18 20 24 24 30 30 30 Up to 60% belt rated tension 14 16 16 18 20 20 24 24 24

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 MineFlex/LongFlex tensions reflect a minimum 10:1 safety factor through the 660 P/W rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.5 For a complete listing of available MineFlex/LongFlex products and specifications, please contact your FDA representative.

MineFlex/LongFlex5 … SPECIFICATION TABLE – “Metric”

Carcass Style MF/LF S3

MF/LF S4

MF/LF S5

MF/LF D5

MF/LF D6

MF/LF D8

MF/LF D10

MF/LF D12

MF/LF D15

Number of Plies 1 1 1 2 2 2 2 2 2 Carcass Gauge3 (mm) 3.5 3.6 4.3 5.8 6.9 7.6 8.1 9.9 11.2 Carcass Weight4 (kg/m2) 2.5 2.6 3.2 5.6 6.8 7.3 8.0 9.5 10.9 Elastic Modulus (N/mm) 6125 7875 8750 7875 8750 10500 12250 14875 15750

Max Tension Rating2 (N/mm )

58

77

97

97

116 140

175

219

263

Troughing/Empty1 – Min Belt Width (mm)

20 degree idlers 500 600 600 600 600 750 750 750 750 35 degree idlers 600 750 750 750 750 900 900 900 900 45 degree idlers

750 900 900 900 900 1050 1050 1050 1050

Load Support1 – Max Belt Width (mm) 20 deg idlers 641 -1280 kg/m3 1700 1800 1800 2150 2150 2150 2150 2150 2150 35 deg idlers 641 -1280 kg/m3 1400 1500 1700 1800 2150 2150 2150 2150 2150 45 deg idlers 641 -1280 kg/m3

1200 1400 1500 1800 2150 2150 2150 2150 2150

Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 450 500 500 600 750 900 900 900 900 61 – 80% belt rated tension 400 450 450 500 600 600 750 750 750 Up to 60% belt rated tension 350 400 400 450 500 500 600 600 600

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 MineFlex/LongFlex tensions reflect a minimum 10:1 safety factor through the 116 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.5 For a complete listing of available MineFlex/LongFlex products and specifications, please contact your FDA representative.

MineFlex/LongFlex5 SPECIFICATION TABLE – “Metric”

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.2 MineFlex/LongFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.5 For a complete listing of available MineFlex/LongFlex products and specifications, please contact your FDA representative.

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance.2 MineFlex/LongFlex tensions reflect a minimum 10:1 safety factor through the 116 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.5 For a complete listing of available MineFlex/LongFlex products and specifications, please contact your FDA representative.

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Brutal conveying conditions? Bring it on!LongFlex utilizes the same unique fabric construction of our very successful MineFlex® product, with cover compounds designed to handle demanding surface and underground applications.

Reasons to Count on LongFlex • Superior troughability, tracking and load support• Compared to standard plied constructions, LongFlex offers: - up to 3 times greater impact resistance - up to 5 times more longitudinal rip resistance - greater flexibility • Superior adhesions result in longer product life in

difficult applications• Available in single or dual unit carcass weaves• Resistant to moisture, mildew and acid mine water• State-of-the-art FDA developed Finger Splice Technology prolongs splice life and decreases unplanned belt maintenance• LongFlex is not suitable for underground applications requiring MSHA CFR Title 30, Part 14 certification

Markets & Applications: • Aboveground coal handling • Hard rock and minerals• Metals• Overland/transfers• Loadouts• Coal preparation

LongFlex™ Maximize Your Investment

MINING

For Imperial and Metric DynaFlight Specifications, please refer to tables on pages 20 & 21.

DynaFlight® Conveying Your World

Measures up to your toughest challenge.

DynaFlight Steel Cord belting is the result of more than a century of innovation, engineering expertise, state-of-the-art manufacturing equipment and quality assurance.

DynaFlight belting is “Made in America.” Fenner Dunlop has invested more than $100 million in the US including the newest technology in 96” steel cord production equipment.

Reasons to Count on DynaFlight• Complete product range from 30” - 96” widths with tension capabilities ST500 through ST7000• Individual cord tensioning, with alternating twist to ensure optimum tracking forces• Open weave steel cord design protects against corrosion and maximizes rubber to cord adhesions, prolonging the productive life of your conveyor investment • DynaCord Breaker directs unwanted energy from material impact away from the critical tension bearing cords • Fenner Dunlop’s Diagnostics Division provides the latest in scanning and monitoring of steel cord belting. Reporting equipment monitors the condition of your belt and provides real time information on damage and wear to your belt and splices • Fenner Dunlop Conveyor Services provide the largest and most advanced team of field technicians capable of time critical installation and proper splicing of your DynaFlight conveyor belt

Markets & Applications: • Coal mining• Power generation• Overland conveyance• Slope belts in deep mines, open-pit mines• Refuse belts• Stacker/reclaimers, unit train loadouts

MINING

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Page 24: FDA Belting Product Brochure

Operating conditions demand the correct cover compound.

Pure and simple, the primary purpose of conveyor belt “compounds” is to protect the valued carcass. Carcass compounds, skim and cable rubber formulations provide the adhesion and flexibility the belt needs while facing continual dynamic challenges of the conveyor system. Cover compounds must be of sufficient quality and thickness to withstand the varied operational and environmental hazards present.

Compounds, including both the carcass and cover varieties, are essentially elastomeric recipes. Each such recipe typically includes a primary polymer which defines the “grade” or expected function of the compound. Also included are a number of supporting ingredients, such as carbon black, plasticizers, curing agents, and clays/fillers. Today, the number of different compound recipes available from these individual components is staggering. Fenner Dunlop analyzes these seemingly endless options through extensive research and development, rigid quality control testing, and years of application experience. Only from such a thorough study can they be assured of providing the most innovative, and appropriate, compounds to meet today’s increasing material haulage demands.

Bottom line...when both the cover and carcass compounds are functioning together as a team, you have a conveyor belt solution that truly can provide the lowest cost per ton of material conveyed. Fenner Dunlop is committed to working with each and every customer in satisfying that challenge!

Compounds

COMPOUNDS

Compounds Categories

General Service CoversMatchless® (RMA Grade I)• Superior endurance against combined cutting, gouging and heavy impact• Recommended for transporting large, heavy lump ores, rocky earths, granite trap rock and quartz• Unequaled in conveying heavy logs from the debarker• Very good abrasion resistance• Superb for glass cullet handling and other types of sharp, abrasive material

Matchless® Plus (RMA Grade I)• Provides enhanced features to Matchless with increased cut and gouge characteristics• Compound for the most severe cut, gouge and impact applications• Good abrasion resistance• Compliant with European DIN Standard “X”

Platinum® (RMA Grade I) • Excellent endurance against heavy, continuous abrasion• Excellent resistance to cut and gouging• Cost effective upgrade from Grade II products• Recommended for very aggressive abrasion applications, such as aggregates, crushed ores and rock, slag, Run-of-Mine materials, coal mine refuse and coke/sinter

Platinum® Plus (RMA Grade I)• Ultimate high tensile compound that combines the best of impact and abrasion resistance• Physical properties compliant with DIN X standards

Granite® (RMA Grade II)• Excellent where heavy, continuous abrasion is the primary concern• Good resistance to cutting and gouging• Recommended for most abrasive material handling applications, such as aggregates, limestone, sand and gravel, potash, trona, salt, Run-of-Mine and sized coal, and coal mine refuse

Titanium® (RMA Grade II)• Recommended for applications requiring superior resistance to abrasion and wear• Provides increased service life without increasing cover thickness• Performs well in high impact applications

DIN Y (RMA Grade 1)• Provides increased service life without increasing cover thickness• Recommended for applications requiring excellent resistance to abrasion and wear• Performs well in high impact applications• Compliant with European DIN standard “Y”

ZR1® (RMA Grade II) • Offers absolute best resistance to heavy, continuous abrasion• Good resistance to cutting and gouging

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Fire Retardant CoversFire Boss®• Fire retardant abrasion resistant MSHA compound that meets requirements per MSHA CFR Title 30, Part 14• Meets ISO 340 standards• Ideal when an increased fire retardant level is desirable• For underground coal mining applications

Fire Boss® V• Fire retardant abrasion resistant MSHA compound that meets requirements per MSHA CFR Title 30, Part 14• Meets ISO 340 standards• Ideal when an increased fire retardant level is desirable• For underground coal mining applications• UV and ozone protection for above ground applications

Fire Boss Ultra® • Fire retardant abrasion resistant MSHA compound that meets requirements per MSHA CFR Title 30, Part 14• RMA Grade 1 compliant• Meets Australian standards AS4606 / AS1332 providing a high degree of resistance to fire propagation with premium abrasion and moderate oil resistance

Mining-FAR• Fire retardant abrasion resistant compound that meets ASTM D378 Part 13.2• Excellent abrasion resistant cover compound for mining applications • For underground, non-coal mining applications

Mining-FFAR• Fire retardant abrasion resistant compound that meets ASTM D378 Part 13.2• Excellent abrasion resistant cover compound for mining and industrial applications where MSHA specifications are required• For surface applications

Mining-FFSAR• Fire retardant abrasion resistant compound that meets ASTM D378 Part 13.2• Superior abrasion resistant cover compound for mining applications where MSHA specifications are required• For surface applications• Excellent abrasion and cover wear characteristics

CSA-FF• Fire retardant cover compound with abrasion resistance for mining and industrial applications• Meets Canadian Standards Association M422 – M87 current specification for Grade C or B2• For surface applications

CSA-FFAR• Fire retardant cover compound with greater abrasion resistance for mining and industrial applications• Meets Canadian Standards Association M422 –M87 current specification for Grade C or B2• For surface applications

Guardian®• Specifically designed to counter the negative effects of leaching agents as well as dust suppressants• Fire retardant abrasion resistant compound that meets ASTM D378 Part 13.2• Increased resistance to abrasion and cover wear• Recommended for Power Generation Facilities and Coal Prep Plants

Guardian® AR (RMA Grade II)• High quality grade II fire retardant compound specifically designed to counter the negative effects of leaching agents as well as dust suppressants• Fire retardant abrasion resistant compound that meets ASTM D378 Part 13.2• Excellent abrasion and cover wear characteristics• Recommended for Power Generation Facilities and Coal Prep plants

Guardian CA (RMA Grade II)• High quality grade II fire retardant compound• Recommended for Power Generation Facilities and Coal Prep plants• Compounded as Halogen (chlorine) free

Compounds Categories

COMPOUNDS

Fire Retardant and Oil Resistant CoversUGH® (Ultra Grain Handler)• Provides maximum oil resistance to the destructive effects of grain oils and oil based dust suppressant additives Temperature range -40° to 200° F (-40°C to 93°C)• Surpasses U.S. Occupational Safety and Health Administration specifications for static conductivity• Fire retardant compound that meets ASTM D378 Part 13.2• Designed for oil treated grain, crushed soybeans and other materials where mineral, animal, or vegetable fats are a deteriorating factor and where combustion properties are a concern

CGH® (Classic Grain Handler)• Moderate oil resistant covers for grain handling• Compounded for colder operating climates Temperature range -40° to 200° F (-40°C to 93°C)• Surpasses U.S. Occupational Safety and Health Administration specifications for static conductivity• Fire retardant compound that meets ASTM D378 Part 13.2• Electrical resistance to 300 megohms maximum• Designed for whole oily grains, including wheat, corn, soybeans, cotton seed, flax seed, and sunflower seed

CSA-FFOR (Fire Freeze & Oil Resistant)• Fire retardant cover compound that meets Canadian Standards Association M422 – M87 current specification for Grade C or B2• Moderate oil resistant covers for grain handling• Compounded for colder operating climates. Temperature range -40° to 200° F (-40°C to 93°C)

• Surpasses U.S. Occupational Safety and Health Administration specifications for static conductivity. Electrical resistance to 300 megohms maximum• Fire retardant compound that meets ASTM D378 Part 13.2• Designed for whole oily grains, including wheat, corn, soybeans, cotton seed, flax seed, and sunflower seed

Mining-FFOR• Fire retardant abrasion resistant compound that meets ASTM D378 Part 13.2• Medium Oil Resistant compound for Power Generation and Coal Preparation applications where oil resistance and MSHA specifications are required• For above ground applications• Static conductive

Mining – FFORN• Freeze resistant and fire retardant non-coal compound with Neoprene that meets ASTM D378 Part 13.2• Moderate oil resistant properties

Mining – FFORNS• Fire retardant compound with Neoprene and SBR rubber that meets ASTM D378 Part 13.2• Moderate oil resistant properties• Static conductive

Guardian OR • Recommended for Power Generation Facilities and Coal Prep plants requiring moderate oil resistance• Surpasses U.S. Occupational Safety and Health Administration specifications for static conductivity • Fire retardant compound that meets ASTM D378 Part 13.2• Static conductive

Fire Retardant/MSHA Relationships

Premium abrasion resistance, for use in high trip rate and/or abrasive applications.

Premium abrasion resistance, meets RMA Grade 1 for tensile and elasticity of compound as well as wear resistance. Suitable for abusive cut and abrasive applications.

Underground Only. Meets MSHA Title 30 Code of Federal Regulations Part 14 Version July 1, 2010 standards for underground conveyor belting in coal mines .

Underground and Surface. Meets MSHA Title 30 Code of Federal Regulations Part 14 Version July 1, 2010 standards for underground conveyor belting in coal mines plus UV and Ozone protection.

FEATURESFireBoss FireBoss V FireBoss

UltraFireBoss Ultra V

Mining FFAR

Mining FFSAR

Excellent abrasion resistance, suitable for most mining applications.

XX X

Underground and Surface. Meets previous MSHA Title 30 Code of Federal Regulations Part 18.65 Version 2007-12-12 standards plus UV and Ozone protection.

XX X

X X

X X

X X

X X XNOTE: Customer is responsible for the proper compound selection that meets local,

state, and federal MSHA codes relevant to his industry and specific application.

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Compounds Categories

COMPOUNDS

Oil ResistantCWOR (Cold Weather Oil Resistant)• Outstanding resistance to the very difficult combined effects of cold, abrasion and petroleum products• Cold Weather Temperature resistance to -50° F (-46° C)• Recommended for conveying tar sands, bitumen, oil sprayed coal and similar materials

Specialty Cover CompoundsStatic Conductive Compounds Greatly exceed the requirements as set forth by OSHA, tested by ASTM 25 and ISO 284 procedures

OSHASurpasses U.S. Occupational Safety and Health Administration specifications for static conductivity

CSAMeets Canadian Standards Association M422 – M87 current specification for Grade C or B2

Duroslide®• Low coefficient of friction slider bed compound for the Wood Product Industry• .30 coefficient of friction• Non-reverting, non-marking dark brown compound

Heat Resistant CoversDeltaHeat®• Premium hot material compound providing superb protection against prolonged exposure to high temperature payloads and abrasive materials• Temperature resistant to 400° F (205° C) for abrasive coarse lumps (2 inches +/ 50mm +) and 350 ° F (175° C) for abrasive fines• Designed to resist the negative effects of cover cracking, hardening, tearing and flexing associated with high temperature environments• Applications include, but are not limited to: hot cement clinker, iron ore pellets, and casting sand

White DeltaHeat®• Premium hot material compound providing superb protection against prolonged exposure to high temperature payloads and abrasive materials• Temperature resistant to 350° F (205° C) for abrasive coarse lumps (2 inches +/ 50mm +) and 300° F (175° C) for abrasive fines • Off White-color compound, designed to resist the negative effects of cover cracking, hardening, tearing and flexing associated with high temperature environments

Butyl• Provides good abrasion and chemical resistance in elevated operating temperature environments• Temperature resistant to 350° F (175° C) for abrasive coarse lumps (2 inches + / 50mm +) and 300° F (150° C) for abrasive fines• Applications include but are not limited to: cement clinker, calcined lime, foundry sand and clay

Sahara®• Provides good abrasion resistance in elevated operating temperature environments• Temperature resistant to 300° F (150° C) for abrasive coarse lumps (2 inches + / 50mm +) and 250° F (120° C) for abrasive fines• Ideal for hot dusty products and environments

MOR (Moderate Oil Resistance) • Recommended for specialized service such as wood chips, whole grains like corn and soybeans, waste disposal, sewage, sludge and lightly oil treated materials• Resistant to the deteriorating effects of moderately oily materials and terpenes

MOR (E) • Excellent abrasion resistant cover with outstanding resistance to the deteriorating effects of moderately oily materials and terpenes• Increased oil resistant properties, recommended for specialized service such as wood chips, whole grains such as corn and soybeans, waste disposal, sewage, sludge and lightly oil treated materials

ORN (Oil Resistant Neoprene)• Excellent resistance to abrasion and deteriorating effects of heavy concentrations of crude oils, lubricating oils and greases• Recommended for conveying lightly oily covered coke, abrasive granules and dry sulfur

ORP (Oil Resistance Plus)• Superior resistance to materials containing high concentrations of animal fats and oils• Recommended for use involving heavy exposure to aromatic hydrocarbons such as petroleum based oily coke, benzol and toluene

ORWP (Oil Resistance Wood Pitch)• Premium moderately oil resistant compound for the Forest Products Industry• Resists deteriorating effects of terpenes • Ideal for lumber and wood chip handling

ClimateGuard• Excellent resistance to oil and heat up to 250° F (120°C) temperatures for coarse lumps (2 inches =/- 50mm) and 200° F (93° C) for abrasive fines• Also provides excellent oil resistance down to -50° F (-46° C)• Provides excellent abrasion resistance at both below zero and elevated temperatures

Natural Tan Gum• Natural rubber compound for slow down conveyor applications in the Wood Products Industry• Soft compound with high coefficient of friction• Non-marking, highly abrasion resistant tan rubber compound

Compound Specifications

Contact Fenner Dunlop for special applications and/or cover compounds.

COMPOUND  SPECIFICATIONS  

 

Recommended  MINIMUM  Cover  Thickness    

Top  Cover    

Bottom  Cover    

Class  of  Material    

 

Inches    

 

mm      

               inches    

mm    

     NON-­‐ABRASIVE  MATERIALS  -­‐  Wood  Chips,  Pulp,  Grain,  Loose  Cement,  Potash  Ore  or  very  fine  Coal    

1/16  to  1/8      

1.5  to  3.0    

 1/16    

1.5    

     MILDLY  ABRASIVE  MATERIALS  -­‐  Sharp  Sand,  Clinker,  Earth,  Bituminus  Coal  and  Rock  under  3"  size.    

1/8  to  3/16    

3.0  to  4.5      

               1/16    

1.5    

     ABRASIVE  MATERIALS  -­‐  Anthracite  Coal,  Coke,  Sinter,  Gravel,  or  Crushed  Stone.          Overburden  or  coal  up  to  10"  size.  Iron  and  Copper  ores  or  Limestone  under  6"  size  

 

3/16  to  1/4    

4.5  to  6.0    

 3/32    

2.0  

 

     HEAVY  ABRASIVE  MATERIALS  -­‐  Iron,  Copper,  Rock  Ores,  Zinc,  Lead  Ores,  or  ROM  coal,          Limestone  or  Slag  under  9"  size.  

 

1/4  to  3/8    

6.0  to  9.5    

1/8    

3.0  

 

     HEAVY,  SHARP  ABRASIVE  MATERIALS  -­‐  Trap  rock,  quartz,  Hard  Ores,  Slag,  glass  cullet.          Any  hard  heavy  sharp  ore  over  9"  size.    

 

3/8  to  3/4    

9.5  to  19.0    

 3/16    

4.5  

                                                                                                                                                                                                                               Recommended  Service                                                                                                                                                                                                                                                  Temperatures  

                                           Cover                                                      Weight                                              Factors  

 

HOT  –  Maximum    Load  Temperature  

 

   

Type  of  Compound    

Fines    or  mixed  

 

Coarse    2”  or  More  

 

COLD  –  Low  Temperature                      

Limit  

 lbs/in/ft  …  per  1/32”  

thickness  

   

 kg/m2  …  per  1  mm  

thickness  

     CWOR,  MATCHLESS,  MATCHLESS  PLUS,  DIN  X   180  0F   82  0C   200  0F   93  0C   -­‐50  0F   -­‐46  0C   .016   0.936  

     GRANITE,  ZR1,  GUARDIAN  AR,  PLATINUM,  PLATINUM  PLUS,  TITANIUM,  DIN  Y   180  0F   82  0C   200  0F   93  0C   -­‐40  0F   -­‐40  0C   .016   0.936  

     MOR,  MOR  (E),  ORP,  ORWP,  UGH   180  0F   82  0C   200  0F   93  0C   -­‐30  0F   -­‐34  0C   .016   0.936  

     FIRE  BOSS  ULTRA,  MINING  FFORN,  ORN,  MINING  FFORNS   205  0F   96  0C   225  0F   110  0C   -­‐15  0F   -­‐26  0C   .017   0.994  

     FIRE  BOSS,  FIRE  BOSS  V   180  0F   82  0C   200  0F   93  0C   -­‐30  0F   -­‐34  0C   .019   1.111  

     CLIMATEGUARD   200  0F   93  0C   250  0F   120  0C   -­‐50  0F   -­‐46  0C   .016   0.936  

     CGH,  CSA-­‐FF,  CSA-­‐FFOR,    MINING-­‐FAR,  MINING-­‐FFAR,  MINING-­‐FFSAR,    MINING  FFOR   180  0F   82  0C   200  0F   93  0C   -­‐40  0F   -­‐40  0C   .018   1.053  

     DELTAHEAT,  WHITE  DELTAHEAT   350  0F   175  0C   400  0F   205  0C   -­‐40  0F   -­‐40  0C   .015   0.887  

     BUTYL   300  0F   150  0C   350  0F   175  0C   -­‐40  0F   -­‐40  0C   .015   0.887  

     SAHARA,  SAHARA  SAR   250  0F     120  0C   300  0F   150  0C   -­‐40  0F   -­‐40  0C   .015   0.887  

     OHR   200  0F   93  0C   250  0F   120  0C   -­‐10  0F   -­‐23  0C   .015   0.887  

     SOHR 300  0F   150  0C   350  0F   175  0C   -­‐10  0F   -­‐23  0C   .015   0.887  

     CSA-­‐FFAR,  GUARDIAN  OR   180  0F   82  0C   200  0F   93  0C   -­‐40  0F   -­‐40  0C   .017   0.994  

     GUARDIAN,  GUARDIAN  CA   200  0F   93  0C   225  0F   110  0C   -­‐30  0F   -­‐34  0C   .017   0.994  

 

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Conveyor Services & Solutions

VALUE ADDED BENEFITS

• Conveyor belt vulcanized splicing • Conveyor belt installation • High-tension steel cord belt splicing • Belt refurbishing and slitting services • Turnkey belt change-outs • On-site belt repair and reconditioning

Belt Splicing and Belt InstallationFactory-certified splice and service technicians are on-call 24/7 to safely and quickly react to your conveyor system needs utilizing the best techniques, equipment and materials available. With shops strategically located throughout the U.S., Fenner Dunlop and its TCSD Network are always positioned to deliver on-the-spot support 24 hours a day, 365 days a year.

Splice MaterialsFenner Dunlop splice materials are compound compatible with every Fenner Dunlop con-veyor belt sold. Developed by our research and development technicians, Fenner Dunlop splice materials achieve extremely high adhesion levels and optimum splice performance.

Belt Cleaner Products and Scraper Maintenance ServicesLook no further for economical, efficient cleaning solutions. We understand that no two applications are the same and Classic Conveyor Belt Cleaner & Tensioning Systems gives you limitless options – primary pre-cleaners, secondary scrapers, scraper blades and plows. Additionally, our TCSD network can provide you with maintenance services to help you realize maximum service life.

Engineering ServicesOur Engineering Group offers solutions for the most complex applications. Better engineering improves overall safety and better design reduces rolling componentfailure, belt damage or failure, all while increasing conveyor productivity and minimizing fugitive material and dust.

TrainingHaving trained service crews to maintain and service your conveyor systems is extremely valuable – whether it’s your employees or an outside provider. Fenner Dunlop provides onsite and classroom training in conveyor safety, certified splicing and component installation. Additionally, each training session is customized to ensure that participants increase their skill levels and knowledge base as needed to improve their level of service to customers.

We can prioritize your “needs” and customize your “wants”.

Your productivity is directly linked to your conveyor systems’ health. Unplanned downtime due to a breakdown equates to lost productivity, unscheduled maintenance and labor costs, and potentially unsafe working conditions. Fast, dependable conveyor service is a must for getting your system back up and running.

Fenner Dunlop’s Total Conveyor Solutions Distributors (TCSD’s) partner with us in the field each day to meet the growing needs for safe, reliable emergency service. They not only provide Fenner Dunlop conveyor belting, but a wide range of services including belt splicing and installation, conveyor system services, Classic Conveyor components, and customized maintenance programs. Together our goal is to manage your risks while maximizing uptime, improving productivity and profitability.

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Diagnostic Services Smarter Belt Management

VALUE ADDED BENEFITS

rEscan has developed different system levels to accommodate individual customer needs:• rEscan Remote Scanning System is a permanently installed conveyor diagnostics tool designed for the analysis of splice condition, lay-up, cord damage and cord corrosion without the need to stop production • rEscan Full Manual Scanning System involves a trained rEscan Technician to travel on-site and perform a full longitudinal scan, condition inspection, cover profiles and life predictions of the conveyor belt• rEscan AIM (Analogue Inductive Meter) System can quickly and accurately ascertain cover thickness on steel cord conveyors. Ultrasonic thickness testing is used for the measuring of fabric and solid woven belting• rEscan SMS (Splice Monitoring System) is a permanently installed diagnostics tool designed to monitor all types of joints in fabric and in solid woven conveyor belting• Pulsed Digital X-ray Service inspections visualize and quantify anomalies found in a scan. Clear images displayed in “real time” at 16,383 levels of gray allow for close inspection to determine the best course of action

Diagnostic Belt Monitoring rEscan® TechnologyFenner Dunlop’s rEscan provides monitoring systems and services for the detection of early splice failure, cord/strand breaks, cord corrosion and carcass defects in steel cord belting. rEscan monitoring systems use a combination of specially developed software, purpose built hardware and NDT methodologies including magnetic flux leakage, ultrasonics, laser and inductive methods for the monitoring and detection of conveyor belt defects.

rEscan 24/7 Enhanced Belt Monitoring SystemrEscan has developed the ultimate belt monitoring system which can now scan the belting every revolution on fixed speed or variable speed belts. The rEscan 24/7 system provides the ability to alert users at the instant any significant cord damage or splice damage is detected. In addition, a PLC interface gives users the ability to stop the belting at any selected splice, detected cord damage or belt length location and to position the belt wherever required.

Take your belts to the max.With the emergence of new technologies, Fenner Dunlop Americas continually searches for innovative ways to provide total solutions-based service programs for the end-user. Fenner Dunlop offers rip detection and diagnostic belt monitoring services that will detect and alert customers of potential belt damage and failure in steel cord and fabric belting.

Rip DetectionEagle Eye® - The Intelligent Belt Monitoring SystemFenner Dunlop’s EagleEye Conveyor Belt Monitoring System is the most advanced combined rip detection and continuous belt monitoring system in the world. NamedEagleEye because it utilizes a sophisticated Programmable Logic Control (PLC) system to constantly keep a watchful eye over your conveyor. It gives users instant access to information about the conveyor belt condition and gives 24/7protection via the conveyor’s control system to sound an alarm or stop the belt should any significant damage occur.

EagleEye is a permanently installed conveyor diagnostics and rip detection tool designed for the analysis of splice condition, cord damage, and cord corrosion without the need to stop production on a steel cord conveyor system. The interface allows for belt positioning and auto stoppages at a determined position on the conveyor system.

BMS 1000 SystemWhen embedding loops or panels into your conveyor belt is not an option, rEscan®’s new BMS 1000 system is the solution. Suitable for every kind of belt - steel cord, fabric, and solid woven PVC – the BMS 1000 system detects defects by intelligent under- and over- width monitoring. rEscan BMS 1000 delivers advanced monitoring capabilities, such as rip detection, wander detection and data logging, without installing loops or sensors internally to the belting.

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Belt Wizard “Conveyor” Data Sheet

Customer ________________________________

Plant / Mine ________________________________

Location ________________________________

Distributor ________________________________ If Possible... Sketch Conveyor Profile Above(Note: Provide as separate attachment if necessary)

Page No.______of______

Conveyor (Name or #)_______________________ Covered, Underground or Tripper?___________________

Reversible(Y/N)_______ Min Ambient Temp(oF)__________

Dimensional Data: Width (in) ___________ Total Belt Length (ft)_________

Profile: 1 2 3 4

Length (ft)______ ________ ________ ________

Lift (ft) ______ ________ ________ ________

Conveyance Details: Capacity (tph)_________ Belt Speed (fpm)___________

Hrs/Day______ Days/Yr_______ Tons/Yr__________

Material: Type____________________________________________ Weight (pcf)_____________________________________

Max Size (in)____________ Drop to Belt (ft)_________ Temp (oF)_______________ Oil (Y/N)_______________

Skirting Length (ft)____________

Transfer Angle____________ If Other (deg)___________

Idlers: Type/Style________________ Roll Diam (in)___________

Degree Trough____________ Degree Return___________ Spacing (ft): Trough__________ Return____________

Drive Details: Type__________________Horsepower, total___________

Total Wrap Angle (deg)____________Lagging_________

Location from Head (ft)____________________________

Acceleration: Time (sec)_____or Torque (%Nmplt)_____

Brakes (Y/N) ___________ Torque (ft-lbs)__________

Pulley Diameters (in): Head______ Tail______ Drive______ Snub_______

Takeup____TU Bends____ “Other” (Note in Comments)

Takeup: Type____________________ Cwt (lbs)________________

Movement (ft)_______ Location from Head (ft)______

Transition Distances (in): Head__________ Tail__________ Tripper___________

Turnovers: Distances (ft): Head____________ Tail_____________

Splice Type_______________________________

Belt History: Spec_________________________________________

Problems/Failure/Service?________________________ ______________________________________________

Comments / Concerns / Suggestions:

______________________________________________________________________________________

_____________________________________________________________________________________

Submitted By____________________________________________Date_____________________4/23/07

Belt Wizard is a belt calculation tool that provides complete tension and horsepower analysis• addressing belt and conveyor interface issues for any bulk or package handling conveyor• overall profile configurations, during all operating modes• with various power inputs - single pulley, multiple drives, and split-power situations• and offering the flexibility to quickly and accurately • change any input • analyze field problems • and evaluate “what if” scenarios

Belt Wizard also assists in the belt selection process byrecommending belt carcass, cover grade, and cover gauge, while utilizing current Fenner Dunlop product specifications from its own internal database.

Additional Belt Wizard features • Full internet viewing of all files through a Fenner Dunlop website access • Detailed belt data sheet (see adjacent pg 55), also available in electronic format• Provides warnings when design limits are exceeded or are insufficient• Compares and evaluates multiple belt offerings alongside one another• Complete belt roll weight and shipping details• Full print and /or e-mail capabilities• Information provided in both Imperial (English) and Metric formats• Now applicable to elevator calculations and recommendations

Belt Wizard® Conveying Magic!

VALUE ADDED BENEFITS

The most advanced and sophisticated belt modeling program available ANYWHERE!Tired of having troubling conveyor belting problems that are costing you valuable time and money? Looking for the most cost effective solution? Then it might be time to contact Fenner Dunlop and let Belt Wizard work for you.

BE LT W I Z A R

D

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Total Conveyor Solutions Distributors

VALUE ADDED BENEFITS

Experience & nationwide access sets our distributor network apart!Safe, fast, dependable conveyor service is crucial to keeping your plant up and running. Fenner Dunlop partners with the strongest distributors in the business to form our Total Conveyor Solutions Distributor (TCSD) network. Strategically located throughout the US, Canada and Mexico, the TCSD network is always positioned to deliver conveyor belt expertise and on-the-spot support 24/7. Together we strive to manage your risks while maximizing your uptime, improving productivity and profitability.

The TCSD Advantage:• Authorized Distributors of Fenner Dunlop products• Qualified to service all aspects of a conveyor belt system• Provides conveyor belt and technical expertise• In-house Fenner Dunlop trained belt technicians on call 24/7• Offers a complete conveyor system service package & conveyor components

YukonTerritory

NorthwestTerritories

Nunavut

BritishColumbia

AlbertaSaskatchewan

Manitoba

Ontario Quebec

NewBrunswick

NovaScotia

PrinceEdwardIsland

NEWFOUNDLAND& LABRADOR

Washington

Oregon

California

Nevada

Alaska

Idaho

Montana

Wyoming

UtahColorado

Kansas

Oklahoma

Missouri

Arkansas

Louisiana

MississippiAlabama Georgia

Florida

Tennessee

Kentucky

Virginia

MD DEWestVirginia

NorthCarolina

SouthCarolina

Texas

NewMexico

Arizona

NebraskaIowa

South Dakota

North Dakota

Minnesota

Wisconsin

Michigan

IllinoisIndiana

Ohio

PennsylvaniaNJ

NewYork

Maine

MACT

VTNH

RI

TCSD Locations

Fenner DunlopService Locations

Manufacturing Facilities

Corporate Locations

MEXICO

U.S.A

COLOMBIA

VENEZUELA

CANADA

MEXICO

U.S.A

CANADA

THE BAHAMAS

CUBA

PANAMA

EL SALVADOR

GUATEMALA

BELIZE

HONDURAS

NICARAGUA

COSTARICA

JAMAICA

GREENLANDGREENLAND

ICELAND

HAITIDOMINICANREPULIC

PUERTORICO

TRINIDAD

Fenner is committed to a strong health and safety culture…

everyone who works for Fenner, anywhere, is responsible for

the safety of themselves and their colleagues. This is an

individual and collective responsibility; everyone has to do

their utmost to ensure the environment in which they work is

safe for themselves, their colleagues, our customers, and for

all those with whom we work. People are our most important

asset; therefore, the safety of our employees is paramount!

“Very simply - Safety is our Top Priority.”- Mark Abrahams, Chairman of the Board, Fenner PLC

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Fenner Dunlop AmericasOmega Corporate Center1000 Omega Drive, Suite 1400Pittsburgh, PA 15205Phone: 412-249-0700Fax: 412-249-0701

Fenner Dunlop Americas, Inc., by itself and through its subsidiaries and a�liates, provides data and speci�cations, written and verbal, about our products and services as a service to our customers. As operating conditions, performance requirements and conveyor designs vary system to system, no representation or warranty is made by Fenner Dunlop Americas, Inc. that the representative data, speci�cations or other information provided herein about our products and services are applicable to or will in any way guarantee performance in any individual conveyor system.

Neither Fenner Dunlop Americas, Inc., nor its parents, subsidiaries or a�liates assumes any liability whatsoever in regard to the use of the information provided herein by a current or potential purchaser of Fenner Dunlop products or services. A purchaser of Fenner Dunlop products should determine for itself the suitability of such products or services for the particular purpose required by such purchaser or the speci�c uses to which the products or services will be applied. Please contact Fenner Dunlop Americas, Inc. for a determination of data and speci�cations for speci�c applications and designs.

©2011 Fenner Dunlop Americas FDABP0211

A Member Of

Industrial Sales:(800) 661-2358(705) 645-2228

Mining Sales:(800) 537-4483(419) 635-4068

Export & Steel Cord Sales:(800) 537-4483(412) 249-0688