Fatigue Effects on Bridges

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    PRESENTATION ON

    FATIGUE EFFECTS ON BRIDGES

    BY

     JANARDHAN C N

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    I-35W Mississippi River bridge

    Loaction : USA

    Constructed : 19!

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    I-35W Mississippi River bridge

    Co""apsed in t#e $ear %&&! serving 'or (& $ears

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    )utai )artanegara *ridge

    Loaction : Indonesia

    Constructed : %&&1

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    )utai )artanegara *ridge

    Co""apsed in t#e $ear %&11 serving 'or 1& $ears

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    Loaction : Sout# )orea

    Constructed : 19!9

    Seongsu *ridge

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    Seongsu *ridge

    Co""apsed in t#e $ear 199( serving 'or 15 $ears

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    Loaction : USA

    Constructed : 195+

    Co""apsed : 19+3

    Mianus River *ridge

    Served 'or %5 $ears

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    Loaction : United States

    Constructed : 19&&

    )in,ua 

    *ridge

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    Co""apsed in t#e $ear %&&3 Served 'or 1&3 $ears

    )in,ua 

    *ridge

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     .ie"ding  /e'"ection be$ond a certain stage  *uc0"ing  atigue  2nvironenta" degradation  4ibrationa" Modes  Ipact  Wear

    Some common causes for failure of Bridges

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    atigue is de'ined as t#e "oss o' resistance o' a ateria" it#

    t#e app"ication o' d$naic or repeated "oads6

    7#e 'atigue 'ai"ure is c#aracteri,ed b$ t#e "oss o' strengt#due to t#e crac0s grot#6

    A "oad o' insu''icient agnitude to cause 'ai"ure in a sing"eapp"ication a$ "ead to 'ai"ure i' it is reoved and reapp"iedrepeated"$6

    atigue is genera""$ caused b$ repeated c$c"es o' tensi"e"oading6

    atigue crac0s in an$ cases are ver$ 'ine reaining tig#t"$c"osed at iniu "oad and #ence di''icu"t to 'ind b$ visua"e8aination a"one6

     Fatigue

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    Characteristics of fatigue

     fracture

    atigue 'racture ta0e p"ace in t#ree stages during t#e "i'e o' a

    structure :16 Initiation o' Microscopic /e'ect

    %6 ropagation o' Crac0s in radua" Manner

    36 ina" Rupture

    Crac0ing originates ost"$ on t#e sur'ace at a point o' stressconcentration6

    In ost e"ded stee" structures t#e crac0 initiation p#asedoes not e8ist as crac0;"i0e e"d de'ects are invariab"$present in t#e6 7#us t#e 'atigue "i'e o' a connectioncontaining e"ds is entire"$ due to crac0 grot#6

    ina" 'ai"ure usua""$ occurs in a tension region #en t#ereduced section is no ore su''icient to carr$ t#e pea0 "oad.

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    A sa"" crac0 initiated gros s"o"$ it# t#e repetition o'stress c$c"es6 As t#e crac0 propagates t#e cross-section

    reduces and t#e stress on t#e reduced cross section increases.ina""$ rupture occurs #en t#e reaining area is no "ongersu''icient to support t#e app"ied "oad6

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     Mechanism of Crack Initiation

    7#e noina" or t#e stress it#out concentration e''ects a$ bebe"o proportiona" "iit6 At t#is stage s"ip ig#t occur in an

    cr$sta""ograp#ic p"ane due to e8cessive s#ear stress on t#ep"ane6 7#is ig#t be a 'ine s"ip o' order 1&-  be"o ad

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     Modes of failure

    /epending on t#e t$pe o'opening or disp"aceents o'crac0 'ront t#e t#ree priar$icroscopic 'racture odesare:

      Mode I (Tension, Opening)

    Mode II (In-Plane Shear, sliding) Mode III (Out-of-Plane Shear, Tearing)  

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    Types of fatigue Loer t#e stress ranges i6e6 t#e di''erence beteen t#e

    a"ternating a8iu and iniu stresses t#e "arger t#enuber o' c$c"es t#e structure can it#stand be'ore t#eoccurrence o' 'racture6

    7#e to ain t$pe o' atigue process are:

    16 =ig#-C$c"e Lo-Stress atigue

    %6 Lo-C$c"e =ig#-Stress atigue

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    Types of fatigue (contd…) =ig# C$c"e ; Lo Stress atigue

    2"asticit$> =ig# C$c"e 'atigue corresponds to re"ative"$sa"" stress ap"itudes #ic# induce "arge nubers o'c$c"es to 'ai"ure ?greater t#an 1&5@6

    Lo C$c"e ; =ig# Stress atigue

    2"asto-"asticit$> Lo c$c"e 'atigue corresponds tostresses above t#e $ie"d stress #ic# induce "oernuber o' c$c"es to 'ai"ure ?sa""er t#an 1&5@6

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    Types of fatigue loading

    Constant Ap"itude atigue Loading

    4ariab"e Ap"itude atigue Loading

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    Types of fatigue loading

    (contd…) Constant ap"itude

    "oading re'ers to c$c"ic"oading #ose ap"itudeis constant it# tie

    7#is t$pe o' "oadingusua""$ occurs inac#iner$ parts suc# ass#a'ts and rods duringperiods o' stead$-state

    rotation6

    Constant Ap"itude atigue Loading

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    Types of fatigue loading (contd…)

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    Types of fatigue loading(contd…)4ariab"e Ap"itude atigue Loading

    4ariab"e ap"itude "oading re'ers to c$c"ic "oading#ose ap"itude is variab"e it# tie

    7#is t$pe o' "oading usua""$ occurs due to ve#ic"e"oading on bridges ind "oading on aircra't and ave

    "oading on s#ips6

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    Mec#anica" atigue Creep atigue

    7#ero Mec#anica" atigue

    Corrosion atigue Contact atigue

    retting atigue

     Forms of fatigue failures

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     Fatigue Life

    atigue "i'e is t#e nuber o' repeated c$c"es o' "oading ?A t @

    t#at a ateria" i"" undergo be'ore it 'ai"s6

    uber o' c$c"es reBuired to initiate a 'atigue crac0 is t#eFatigue Crack Initiation Life A i 6

     uber o' c$c"es reBuired to propagate a 'atigue crac0 to acritica" si,e is ca""ed t#e Fatigue Crack Propagation Life p6

    A t  C A i  D A p   

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    atigue 'ai"ure 2va"uation is in'"uenced b$ a nuber o'

    uncertainties an accurate prediction o' 'atigue "i'e is di''icu"teven 'or a ver$ sip"e detai"6

    atigue 'ai"ure prediction is di''icu"t in structura" coponents duet#e 'o""oing uncertain 'eatures6

    7#e e''ect o' environent in #ic# t#e structure is 'unctioning6

    /i''icu"ties in accurate ca"cu"ation o' interna" stresses due toe8terna" 'orces in critica" "ocations in t#e structure6

     Fatigue Life !aluation

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     "amples for Fatigue facture

    Fatigue cracking in a bridge girder starting from weld defects at a weld

    intersection point

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     "amples for Fatigue facture

    Radial and Tangential Crack.

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     "amples for Fatigue facture

    Fatigue cracking in the hangers of the Mashita Bridge in Japan

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     "amples for Fatigue facture

    Fatigue Cracking in Stringers at Timber Tie Connections

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     "amples for Fatigue facture

    Fatigue cracking in the Riveted Connection of CrossBracing !lements

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     "amples for Fatigue facture

    Fatigue Cracking in Bridge "irders with Cope#oles at Severe Stress

    Concentration $ocations

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     "amples for Fatigue facture

    Fatigue Cracking of Cover%late !nds

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     Fatigue #ssessment of $igh%ay Bridges*S 5(&&-1& speci'ies t#e t#ree procedures 'or t#e assessent

    o' detai"s in t#e =ig#a$ bridges

    Assessent it#out daage ca"cu"ations

    /aage ca"cu"ation sing"e #ee" et#od

    /aage Ca"cu"ation 4e#ic"e Spectru Met#od

    7#e se"ection o' t#e appropriate procedure depends on t#e

    detai" c"assi'ication design "i'e "oad spectru and assuedannua" '"o o' coercia" ve#ic"e6

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    Classi&cation of 'etails 2ac# part o' a constructiona" detai"s sub

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     'etail Type * +on ,elded

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     'etail Type- * ,elded details otherthan the nd Connection Mem.er 

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     'etail Type- * ,elded details at ndConnection of Mem.er 

    S d d i hi l

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    Standard Fatigue /ehicle

    A8"e Arrangeent

    "an o' Standard A8"e

    ' i i f l f F i

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    7#ree "ane dua" carriagea$s

     'esignation of lanes for Fatigue 0urposes

    7o Lane S"ip Road 7#ree "ane sing"e carriagea$

    7o "ane sing"e carriagea$

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    Assessent it#out /aage Ca"cu"ations

     

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    /aage Ca"cu"ation Sing"e 4e#ic"e Met#od

    7#is et#od deterines t#e 'atigue "i'e o' t#e detai"s and a$ beused #ere a ore precise assessent is reBuired6

    rocedure:

    App"$ t#e standard 'atigue ve#ic"e to eac# s"o "ane and eac#ad

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    /aage Ca"cu"ation Sing"e 4e#ic"e Met#od

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    /aage Ca"cu"ation Sing"e 4e#ic"e Met#od

    " " " # " # d

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    /aage Ca"cu"ation Sing"e 4e#ic"e Met#od /erive t#e stress spectru E v1 E v%  etc6 'or eac# stress

    #istor$6

    /eterine t#e e''ective annua" '"o o' coercia" ve#ic"esnc i""ion appropriate to eac# stress spectru as 'o""os:

    Annua" '"o o' coercia" ve#ic"e ? nc 8 1& @

    / C " " " 4 # " M # d

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    /aage Ca"cu"ation Sing"e 4e#ic"e Met#od or eac# stress range E v  o' eac# stress spectru deterine

    t#e appropriate "i'etie daage 'actor d1%&  'ro t#e daage

    c#art6

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    /aage Ca"cu"ation Sing"e 4e#ic"e Met#od Li'e tie daage 'actor to be u"tip"ied b$ appropriate nc va"ue

    /eterine t#e va"ue o' t#e ad

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    /aage Ca"cu"ation 4e#ic"e Spectru Met#od7#is et#od invo"ves an e8p"icit ca"cu"ation o' MinerFs suation

    and a$ be used 'or an$ detai" 'or #ic# t#e E r ; re"ations#ip

    and stress spectru is 0non6

    /esign spectru:

    7#e individua" stress spectra 'or t#e detai" being assesseds#ou"d be derived b$ traversing eac# ve#ic"e in t#e "oad

    spectru a"ong t#e various "anes6 Account s#ou"d a"so be ta0eno' t#e possibi"it$ o' #ig#er stress ranges due to soe o' t#eve#ic"e occurring siu"taneous"$ in one or ore "ane and ina"ternating seBuence in to "anes6

    Ca"cu"ation o' daage:Using t#e design spectru t#e va"ue o' MinerFs suation s#ou"dbe ca"cu"ated6 7#is va"ue s#ou"d not be "ess t#an 1 'or t#e'atigue "i'e o' t#e detai" to be e8cepted6

    " id #i" d i i "d d

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    enera" guidance #i"e designing a e"dedstructure it# respect to 'atigue strengt#

    Adopt butt or sing"e and doub"e beve" butt e"ds in pre'erenceto 'i""et e"ds6 Ai to p"ace e"d particu"ar"$ toe root and e"d end in area o'

    "o stress6 Avoid detai"s t#at produce severe stress concentration or poor

    stress distribution. rovide gradua" transitions in sections and avoid reentrant notc#

    "i0e corners6 Use continuous rat#er t#an interittent e"ds6 Avoid a0ing attac#ents on parts sub

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    Thank you