FAQ no. 3 for precast

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    FrequentlyAsked

    u e s t i ~ n s

    Slab on Ground Construction

    nswers from the PT

    Slab

    on Ground Committee

    QU STION

    Is the placement

    of

    a

    vapor

    retarder

    recommended beneath

    a post-tensioned sl

    ab

    -on

    ground fo

    und

    ation and , if

    it

    is, should it be placed on

    top of or

    below

    the le

    ve

    ling sand?

    AN

    sw

    There have b

    ee

    n

    seve

    ral

    .

    J; a atticles ' published

    con

    cerning the u

    se

    of vapor retarders

    o

    ften in

    co

    rrectly

    referred to as vapor barriers), with a ran

    ge of

    con

    clusions

    fr

    om absolutely no to ''yes, without excep

    tion

    ,

    a

    nd

    diff

    erent

    opinions

    as to

    it

    s pl

    ace

    me

    nt

    on t

    op

    of or

    below the l

    eve

    ling sa

    nd

    . There is no clear-cut

    answer to this often-asked question.

    This is not a question that has a definitive

    co

    nsensus

    rec

    om

    mendation from regulatoty and/ or advisory or-

    ganizations. The International Residential Code (IRC)

    2000 (with exceptions) requir

    es

    a vapor retarder

    placed between the concrete floor slab

    and

    the base

    cou

    rse

    or the prepared

    su bg

    rade where

    no

    base course

    exists.

    (R506.2.3).

    The

    u

    se

    of

    vapor

    retarders

    is

    also

    addressed in

    seve

    ral ACI

    co

    mmittee repotts (including

    co

    mmittees 302, 311, 332 and 360).

    ACI

    has modifi

    ed

    it

    s p

    os

    ition, previously expressed in 302.1R-96, Section

    4.

    1.

    5, that vapor retarders be placed under granular

    fill , pointing out

    prob

    lems that have occurred with such

    placement and reco

    nun

    ending instead that each pro

    po

    sed installation be independently evaluated based

    upon project

    co

    nditions and the potential effects

    of

    sl

    ab

    curling a

    nd

    cr

    ac

    king

    (Concrete International,

    April

    2001, p. 72-73). ACI Conunitt

    ee

    302 is revis

    in

    g 302.

    1R

    -

    96, a

    ddr

    essing the various facto rs that may affect va

    por

    retarder placement,

    but th

    e current

    draf

    t of this

    document (March , 2001) makes no definitive recom

    mendation as to a

    un

    iversal place

    ment

    ; instead, it pro

    vides guidance for designers based on the specifics of

    the

    slab

    under

    co

    nsi

    de r

    ation. In

    li

    ght

    of

    the above,

    com

    ments

    wer

    e

    so

    lic

    ited

    from PTI Slab-on-Ground

    committee members, as we

    ll

    as consultants and asso

    ciates of these

    co

    mmittee me

    mb

    ers.

    Of the

    respons

    es

    r

    ece

    ived, the clear majority reconunended the use

    of

    a

    vapor

    retarder

    an

    d its placement directly ben

    ea

    th

    the

    concrete .

    Uniformly, the consistent positive comment was the

    benefit that the vapor retarder provided in minimizing

    July

    2

    1

    Issue No . 3

    vapor

    transmission through the

    co

    ncrete. The place

    ment

    of the

    vapor

    retard

    er

    on

    top of the

    leveling sand

    also provided a better base f

    or the

    supp01t

    of

    the ten

    don

    s a

    nd

    eliminated the possibility for

    fi

    eld problems

    that occur

    when

    the leveling sa nd is

    on

    top. When the

    sand

    is on top of

    the vapor

    retarder, displace m

    en

    t of

    the sa

    nd

    during

    co

    ncrete placement can result in re

    du

    ced slab thickness and/

    or

    beam properties, mixing

    of

    sa

    nd

    with

    co

    ncrete , and an

    uneven

    unders

    id

    e sur

    face of the concrete slab, increasing the effec ts of sub

    grade

    fr

    ic

    ti

    on.

    Uniformly, the

    co

    nsiste

    nt

    negative

    comm

    ent was that

    the

    vapor

    re t

    arde

    r cau

    se

    d the retention

    of

    moisture

    in

    the bottom

    of

    the slab, allowing the top exposed to

    the air) to cure differentially. This cau

    sed

    the sl

    ab

    edges

    to curl and, in some cases, shrinkage cracks to form.

    Curling

    and

    cracking

    co

    uld

    be

    minimized by placing

    the sa

    nd

    la

    ye

    r on t

    op

    of the

    vapo

    r retarder;

    ho

    wever,

    this causes greater concerns f

    or

    the performance

    of

    the

    foundation, as list

    ed

    above. As recommended

    in

    Sec

    ti

    on 4.3

    of

    PTI's

    ''Constructi

    on and

    Maintenance Pro

    ce

    dur

    es

    anual for

    Post-Tensioned Slab-on-Ground

    Construction,

    2 < Edition, cutting

    the

    vapor re tarder in

    the bottom of the ribs w ill aid in

    water eg

    ress from

    the bottom of the concrete during curing. The major

    concern f

    or

    the placement of

    the

    sa

    nd

    la

    ye

    r

    on top of

    the vapor barrier is

    th

    e displacement of the sa

    nd

    dur

    ing

    co

    ncrete placement.

    Based

    on co

    mments that were received, the consen

    sus op

    inion of

    spec

    ia

    li

    sts in the

    de

    sign and

    co

    ns

    tm

    c-

    tion

    of

    pos t-tensioned slabs-on-gro

    und

    is that a vapor

    reta rder be placed

    beneath

    a

    ll

    post-t

    ens

    ioned slab-on

    ground

    fo

    und

    ations used for residential applications

    and that the

    vapor

    retarder be placed on top

    of

    the

    l

    eveling

    sand. D

    es

    ig

    ne r

    s should evaluate each instal

    lati

    on on

    a case-by-

    case

    basis a

    nd

    make their

    own

    de

    cisions

    about

    vapor retarder use a

    nd

    placement as they

    see

    fit, based

    upon the

    information available to them

    and the conditions and history that exist in their geo

    graphic area.

    For industrial floors

    and

    special-use foundations,

    the

    use of a

    vapor

    retarder may reduce slab subgrade

    fric

    tion;

    how

    ever,

    th

    e nega tive effec t

    of

    slab curling

    du

    e

    to differential curing rates must be anticipated.

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    One

    additional factor that may

    be of

    special note is

    that in areas with l

    ow

    humidity and l

    ow

    annual rain

    fall ,

    vapor

    retarders may be eliminated and in some

    cases may not be all

    owed

    by local regulato1y

    age

    n

    cies. In

    th

    ese cases, a granular fill

    sho

    uld

    be

    placed

    beneath

    th

    e slab

    to

    provide a barrier against capilla1y

    ac

    ti

    on. If

    th

    e va p

    or

    retarder is eliminated , the subgrade

    should

    be

    pre-wetted

    so

    that it does not accelerate the

    reduction of water from

    th

    e

    bottom

    surface of the con

    crete during curing.

    Co

    u r

    ete Cou

    stm l o

    u Magazlue.

    Ma rch 1999. pp 2.3-31: Jul y 2000. pp ~ . 3 ~ 5 : Fehruary

    1001.

    p

    178.

    QUESTION: ~ ~ ~ t n ~ t ~

    step in a fo

    und

    ati

    on

    where a continuous tendon can

    be used? Figures 12 and 13

    of

    the Constructi

    on

    and

    Maintenance

    Ma

    nual currently show this as 6 in

    ches

    .

    A

    W\. Architectural

    and

    existing

    .

    iJ I ft

    grade elevations often re

    quire the u

    se of

    steps in foundations that a re greater

    than 6 inches. The use of disco

    ntinuous

    tendons at

    these st

    epped

    loca tions can present several construc

    tion difficultie

    s:

    The anchors cannot be attached

    to

    the floating form

    since this form is

    removed during

    the pour once the

    concrete has r

    eac

    hed its initial set and the vertical

    face can

    be

    held. f the anchors are attached to the

    form, they will be dislodged from

    th

    e

    concrete

    wh

    en

    the form is removed .

    There is not

    su ffi

    cie

    nt

    suppleme

    nt

    al reinforcing

    to

    which

    th

    e fixed-end an

    chorage can

    be tied in lie u

    of attaching

    th

    em

    to the

    form) in o rder

    to

    prevent

    dislocation during the pour.

    ~ POST-TENSIONING

    ~

    INSTITUTE

    In residential applications, providing discontinuous

    tendons would result in ve1y shmt tendons These are

    difficult

    to

    stress and often result in l

    ow

    effective forces.

    The committ

    ee

    is now aware of much successful ex

    pe rience with continuous tendons through vertica l slab

    steps of up

    to

    and, in

    so

    me instances, greater

    than

    12

    inches. Based upon this successful experience , the

    committee recommends a modification to Figures 12

    and

    13

    in

    the

    Construction

    and

    Maintenance Manual

    increasing the 6-inch ver

    ti

    cal step dimension to 12

    inches.

    Supplemental reinforcing may be added by the engi

    neer

    to

    prevent spalling of the up per edge and

    to

    pro

    vide continuity through the stepped transition.

    Th

    e transition ratio of step heig

    ht to

    transition length

    shalf

    be

    a minimum

    of

    1:6 The tendon should be

    placed with a straig

    ht

    profile through

    the

    stepped area

    to avoid pullouts caused by

    up

    ward tendon forces ex

    erted at the step. Minin1llm

    cove

    r should always be

    provided for

    th

    e tendon through the transition.

    requently

    Asked Questions

    JULY 2001

    1717 W Northern Avenue. Suite 114 Phoenix. Arizona 85021

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