FAMUP MC and MCP - maschinen-kistner.de TURN/MILL 105 CONCEPT TURN/MILL 155 FAMUP MC-Line/MCX-Line...

EMCO, the industrial

systems supplier

System ProductionLine

CNC large-dimensionlathes

Conventional lathes

Milling machines

Modular CNCturning/milling centers

Precision lathes with cycle control

HYPERTURN 665MCplus

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CNC turning centers

MAXXTURN 95

MAT-20D

MAT-E300

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MAGDEBURG MVT 160

CNC lathes and millingmachines with the interchangeable controlunit concept

CONCEPT TURN/MILL 55



FAMUP MC-Line/MCX-Line

FAMUP MCP-Line

FAMUP MMV-Line

Vertical milling centers

EMCO FAMUP CNC

machining centers

Vertical milling machines

With integrated palletchanger

EMCO Concept, the

system for industrial

training

CONCEPT TURN 345/MILL 300

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Vertical CNC machining centers

with and without pallet changer

www.emco.at

FAMUP MC and MCP

FAMUP MC 75-50FAMUP MC 120-60FAMUP MC 150-80FAMUP MCP 70-50FAMUP MCP100-50

innovative machine tools

I TA LY

EMCO FAMUP SRL

Via Maniago, 53 - Z. I. loc. Roiata

33080 San Quirino (PN)

Phone ++39-04 34-91 68 11

Fax ++39-04 34-91 68 76

email: [email protected]

Internet: www.emcofamup.it

A U S T R I AEMCO MAIER Ges.m.b.H.Salzburger Straße 80A-5400 Hallein-TaxachPhone ++43-62 45-8 91-0Fax ++43-62 45-8 69 65email: [email protected]: www.emco.at

innovative machine tools

Submitted by:

www.emcofamup.it

MC 75-50, 120-60 and 150-80

The EMCO FAMUP MC series. One of the most advanced vertical milling concepts in the world today.

Never before has the machining of milled workpieces been so fast and so precise, with a finished

surface of such high quality. The MC machines offer a tremendously wide range of uses and

phenomenal power, which makes them highly productive even when machining extremely hard

materials. The MC series comes with a choice of four different controls: the FANUC 18i,

the HEIDENHAIN 530i, the SELCA 4045 and the SIEMENS 840D.

The future of milling.

Integrieirte Palettenwechseleinrichtung

Performance and torque diagram

Solid machine construction. Our MC machines are constructed in Meehanite cast

iron, giving us maximum stiffness and vibration absorption. It even deals with the highest cutting

forces with ease. The result is top precision and surface quality of all machined parts.

Feed screw and guide qualities. The machining centers of the MC series are

equipped with a steel-ceramic circulation system with recirculating linear ball bearings. The

ball-bearing cage technique is used for the guide ways. This helps us achieve the best possible

guidance quality and extra long lubrication intervals (only for MC75 and MC120).

Front operation. Thanks to the new machine layout, the MC series has two front doors (one

on the MC 75) to allow enough space to access the working area. This simplifies workpiece loading

with the traveling crane, as the L-shape of the open doors provides enough space for the lifting cable.

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Machine structure MC 150-80

Complete machine housing

Motor spindle 12000 rpm with integrated liquid cooling

Pivoting CNC control panel for safe and non-fatiguingwork on the machine

Large frontal sliding door forthe best ergonomics. Thedoors are mounted externallyand are easy to open

All machines in the MC series are equipped with a steel- ceramic circulation system with recirculating linear ball bearings. The ball-bearing cage technique is used for theguide ways (only on the MC 75-50 and MC 120-60).

A glance into the ball-bearing cage: a patented plastic circulation system prevents the ball bearings from colliding and extends lubrication intervals.

The MC 75 and the MC 120 are equipped with a drum type magazinewith 30 stations and a tool changing arm. The tool change takes only1.5 seconds. On the MC 150-80 the chain magazine has 40 stations.

Highlights MC 150-80The control panel can be swiveled 90° for a betteroverall view while programming. The control table has been integrated into the machine housing to reduce the external dimensions (only on the MC 75-50 and MC 120-60).

The machining centers MC 75-50 and MC 120-60have a standard chip tray. With the right electricaland mechanical preparation, this system can alsotake a chip conveyor. The chip remover is standardequipment on the MC 150-80 machining center.

Motor spindle 12000 rpm

q Motor spindle 12000 rpm – 35 kW

q Linear guideway system with recirculating linear ball bearings and

patented circulating system

q Feed screws with steel-ceramic hybrid nuts for raising the

thermostability and minimizing heat displacement

q Long-life lubrication system for feed screws and guideways


q Max. table load: 2000 kg

q Linear guideway systems with double linear roller bearings

q Feed screws with recirculating linear ball bearings and automatic

oil lubrication system

MC150-80MC120-60

Positioning range X-axis longitudinal 750 mm (29.5”) 1 200 mm (47.2”) 1 500 mm 59.1”)Positioning range Y-axis latitudinal 500 mm (19.7”) 600 mm (23.6”) 800 mm (31.5”)Positioning range Z-axis vertical 640 mm (25.2”) 600 mm (23.6”) 800 mm (31.5”)Clamping surface 900 x 520 mm (35.4 x 20.5”) 1 300 x 620 mm (51.2 x 24.4”) 1 760 x 800 mm (69.3 x 31.5”)Rapid motion speed 40 m/min (1574.8 ipm) 40 m/min (1574.8 ipm) 24 m/min (944.9 ipm)Axis acceleration 5 m/s2 (196.9”/s2) 5 m/s2 (196.9”/s2) 2 m/s2 (78.7”/s2)Motor spindle speed and performance 12 000 rpm – ISO 40 – 35 kW (46.9 hp) 12 000 rpm – ISO 40 – 35 kW (46.9 hp) 12 000 rpm – ISO 40 – 35 kW (46.9 hp)

Tool magazine 30 stations 30 stations 40 stations

MC 75-50Technical data

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Highlights of the MC 75-50 and MC 120-60

MCP 70-50 and 100-50

The MCP series from EMCO FAMUP. CNC vertical machining centers with latest generation pallet

changing. These machines are comparable to our MC series in quality, performance and precision

(see pages 2 and 3). But in productivity the MCP series has enormous advantages to offer. The

workpiece is changed on the respective pallet parked outside the working area. Time for pallet

change: 9 seconds. And the MCP machine series is also available with any of four different

NC controls: the FANUC 18i, the HEIDENHAIN 530i, the SELCA 4045 or the SIEMENS 840D.

Change to another dimension.

The working and loading zonesare clearly separated

Pivoting CNC control panel forsafe and non-fatiguing working


q Linear guideway system with recirculating linear ball bearings and

patented circulation system

q Ball screws in steel-ceramic ball bearing guideway systems

to raise the thermostability and minimize heat displacement

q Long-life lubrication system for feed screws and guideways

q Mechanical pallet clamping via cam mechanism

q Automatic cleaning of the pallet pick-up for reliable and precise

pallet changes

HighlightsPerformance and torque diagram

Mechanical pallet changing. The pallet changing cycle is effected sequentially via the

X and Y axes. The entire system of releasing, raising and clamping the pallet is mechanical. This

ensures top reliability of the entire procedure and the stiffness of the construction as a whole. So the

precise positioning and machining precision of the workpiece are guaranteed every time. The change

takes only 9 seconds. The system is completely enclosed by a robust machine paneling that fulfills all

safety standards.

The working area is strictly separated from the loadingarea by a loading gate with pneumatic opening.

The control panel can be swiveled 90° for a better overallview while programming. The control table has been integrated into the machine housing to reduce the externaldimensions.

Drum type magazine with 30 stations and tool chan-ging arm. The tool change takes only 1.5 seconds.

Motor spindle 12000 rpm

Part of a housing Sheath clamp

Pick-up workpiece Contour machining

Pallet changing cycle

1. 1. Work on pallet A, pallet B in holding position for loading and unloading

2. Pallet changefrom A to B

3. Work on pallet Bpallet A in holding position for loading and unloading

Positioning range X-axis longitudinal 700 mm (27.6”) 1 100 mm (43.3”)Positioning range Y-axis latitudinal 500 mm (19.7”) 500 mm (19.7”)Positioning range Z-axis vertical 640 mm (25.2”) 640 mm (25.2”)Clamping surface 600 x 450 mm (23.6 x 17.7”) 1 000 x 450 mm (39.4 x 17.7”)Rapid motion speed 40 m/min (1574.8 ipm) 40 m/min (1574.8 ipm)Axis acceleration 5 m/s2 (196.9”/s2) 5 m/s2 (196.9”/s2)Spindle speed and performance 12000 rpm ISO 40 12000 rpm ISO 40

35 kW (46.9 hp) 35 kW (46.9 hp)Tool magazine 30 stations 30 stations

MCP 70-50 MCP100-50Technical data

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Photoelectric barriers to protectthe operator during the palletchange cycle

Motor spindle 12000 rpmwith integrated liquid cooler

Complete machine housing

Steel-ceramic circulation system with recirculating linear ball

bearings. The MC and MCP machining centers have a circulation system with recirculating

linear ball bearings as standard equipment. Using steel and ceramic ball bearings alternately reduces the

friction between the bearings, thus keeping the operating temperature constant (not for MC 150-80).

Long-life slideways. Innovative guide ways with ball cage technology are used in the

EMCO FAMUP machining centers. A patented plastic circulation system prevents the ball bearings from

colliding and extends lubrication intervals by forming natural lubricant reservoirs (not for MC 150-80).

Rigid structure. An innovative machine design lends the MC and MCP series an extremely

stiff structure. The most critical part of vertical machining centers for their precision and performance

is the machine stand. The MC and MCP models are therefore developed using the Finite Element

Method (FEM). In a load simulation, the parts of the machine's structure that are under particular stress

are found. Where greater loads are concentrated, the material thickness is increased or the internal rib

structure of the machine substructure optimized. This prevents wear on the materials and ensures a

greater resistance to vibration. The result: much greater stability of the gray cast iron construction while

also reducing its weight.

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The technologyState-of-the-art milling technology.

Solid machine construction. Characteristic for the vertical machining centers of the

MC-MCP series is a machine structure with a large base and four slideways (two main guides

and two lateral support guides) with high loading capacity for static and dynamic loads. This

structure guarantees high stability and a perfect linear movement of the Y-axis.

At the same time, a maximum of stiffness and precision are guaranteed.

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The machine stand is constructed using theFinite Element Method.

The final assembly department at EMCO FAMUP is equippedwith state of the art technology.

The new EMCO FAMUP plant in Pordenone, Italy

Pallet clamping

MCP 70-50, mechanical pallet clamp 22000 N via cam clamp

MCP 100-50, mechanical pallet clamp 34000 N via cam clamp

The machines of the MC and MCPseries are characterized by theirextremely solid machine construction.

Kessler motor spindle. Our machines are equipped with the asynchronized motor

spindle from Kessler. The performance data leave no doubt: 12 000 rpm with liquid cooling. Top

performance no less than 35 kW with a maximum torque of 120 Nm. Acceleration from 0 to

12000 rpm in just 1.2 seconds.

Coolant equipment of the motor spindle. The motor spindle fitted with a

coolant equipment that keeps the operating temperature constant regardless of the load.

Optional rotary table. To ensure operating continuity an automatic pallet changer with

front mounting construction and two changing stations has been conceived. The generous clamping

surface of the pallets makes numerous machine setups possible. For example, rotary tables can be

mounted on either one or both of the pallets – and that even either with a tail stock or without one.

Laterally mounted cooling unitfor the motor spindle

Pallet on X carriage

Roller bearing cage guides lengthen lubrication intervals and ensure a longer working lifetime.

The high-performance Kessler motor spindle

Table saddle

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Space assignment plan MC 75-50

Space assignment plan MC 120-60

FAMUP MC75-50Technical data FAMUP MC120-60 FAMUP MC150-80

* These data are based on a room temperature of 22° ± 1° Celsius. Machine installed in accordance with the EMCO FAMUP foundation plan.

(opt.) Options

Technical data MC series

Working rangePositioning range X-axis longitudinal 750 mm (29.5”) 1 200 mm (47.2”) 1 500 mm (59”)Positioning range Y-axis latitudinal 500 mm (19.7”) 600 mm (23.6”) 800 mm (31.5”)Positioning range Z-axis vertical 640 mm (252”) 600 mm (23.6”) 800 mm (31.5”)Min distance spindlenose – table 150 mm (5.9”) 105 mm (4.1”) 90 mm (3.5”)Max distance spindlenose – table 790 mm (31.1”) 705 mm (27.8”) 890 mm (35”)TableClamping surface 900 x 520 mm (35.4 x 20.5”) 1 300 x 620 mm (51.2 x 24.4”) 1 760 x 800 mm (69.3 x 31.5”)Clamping grooves: number, breadth, distance 5 x 18 x 100 mm (0.2 x 0.7 x 3.9”) 5 x 18 x 125 mm (0.2 x 0.7 x 4.9”) 7 x 18 x 100 mm (0.3 x 0.7 x 3.9”)Max table load 400 kg (881.8 lb) 800 kg (1763.7 lb) 2 000 kg (4409.2 lb)Table-floor distance 925 mm (36.4”) 960 mm (37.8”) 1 065 mm (41.9”)Electric motor spindleSpeed range 50÷12000 rpm (opt.15000 – ISO40) 50÷12000 rpm (opt.15000 – ISO40) 50÷12000 rpm (opt.15000 – ISO 40)Spindle motor performance 35/22,5 kW (46.9/30.2 hp) 35/22,5 kW (46.9/30.2 hp) 35/22,5 kW (46.9/30.2 hp)Tool taper ISO 40 DIN 69871 (opt. BT 40) ISO 40 DIN 69871 (opt. BT 40) ISO 40 DIN 69871 (opt. BT 40)Spindle bearing Ø 80 mm (3.1”) 80 mm (3.1”) 80 mm (3.1”)Drive direct direct directAxis dataRapid traverse speeds X, Y, Z 40 m/min (1574.8 ipm) 40 m/min (1574.8 ipm) 24 m/min (944.9 ipm)Work feed X, Y, Z 20 m/min (787.4 ipm) 20 m/min (787.4 ipm) 10 m/min (393.7 ipm)Axis acceleration (X, Y, Z) 5 m/s2 (196.9”/s2) 5 m/s2 (196.9”/s2) 2 m/s2 (78.7”/s2)Feed force S1, X, Y 6 200 N (1393.8 lbs) 6 200 N (1393.8 lbs) 14915 N (3352.9 lbs)Feed force S1, Z 6 200 N (1393.8 lbs) 6 200 N (1393.8 lbs) 11000 N (2472.8 lbs)Measurement system (X, Y, Z) encoder encoder encoderMotor performance (X, Y, Z) 7 kW (9.4 hp) 7 kW (9.4 hp) 5,5 kW (4 kW Z-axis) (7.4 hp (5.4 hp Z-axis))PrecisionOne-sided positioning accuracy ± 5 µm * (± 0.0002” *) ± 5 µm * (± 0.0002” *) ± 5 µm * (± 0.0002” *)in entire stroke area X, Y, ZOne-sided repeating accuracy X, Y, Z ± 1,5 µm * (± 0.00006” *) ± 1,5 µm * (± 0.00006” *) ± 1,5 µm * (± 0.00006” *)Backlash 3 µm * (0.0001” *) 3 µm * (0.0001” *) 3 µm * (0.0001” *)Tool changeNumber of tool stations 30 30 40Tool selection random random randomMax. tool Ø (without adjacent tools) 76 mm (150 mm) (3” (5.9”)) 76 mm (150 mm) (3” (5.9”)) 76 mm (150 mm) (3” (5.9”))Max. tool length 280 mm (11”) 280 mm (11”) 280 mm (11”)Max. tool weight 8 kg (17.6 lb) 8 kg (17.6 lb) 8 kg (17.6 lb)Max. load 120 kg (264.6 lb) 120 kg (264.6 lb) 200 kg (440.9 lb)Time for tool change (tool/tool) 1,5 s 1,5 s 1,8 sGeneral dataPower supply 30 kW (40.2 hp) 30 kW (40.2 hp) 30 kW (40.2 hp)Dimensions L x D x H 3492 x 3260 x 3269 mm 3940 x 3 200 x 3269 mm 4 995 x 4 646 x 3 725 mm

(137.5 x 128.3 x 128.7”) (155.1 x 126 x 128.7”) (196.7 x 182.9 x 146.7”)Weight 4 800 kg (10582.1 lb) 7 000 kg (15432.2 lb) 13000 kg (511.8 lb)Compressed air 6 bar 6 bar 6 bar

All measurements in millimeters (inches)


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Technical data MCP series

Space assignment plan MCP 70-50

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Space assignment plan MCP 100-50

FAMUP MCP 70-50Technical data FAMUP MCP100-50

* These data are based on a room temperature of 22° ± 1° Celsius. Machine installed in accordance with the EMCO FAMUP foundation plan.



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(opt.) Options

Working rangePositioning range X-axis longitudinal 700 mm (27.6”) 1 100 mm (43.3”)Positioning range Y-axis latitudinal 500 mm (19.7”) 500 mm (19.7”)Positioning range Z-axis vertical 640 mm (25.2”) 640 mm (25.2”)Min distance spindlenose – table 65 mm (2.6”) 70 mm (2.8”)Max distance spindlenose – table 705 mm (27.8”) 710 mm (28”)TableNumber of tables 2 nr 2 nrClamping surface 600 x 450 mm (23.6 x 17.7”) 1 000 x 450 mm (39.4 x 17.7”)Clamping grooves: number, breadth, distance 5 x 14 x 80 mm (0.2 x 0.6 x 3.1”) 5 x 14 x 80 mm (0.2 x 0.6 x 3.1”)Max table load 300 kg (661.4 lb) 600 kg (1322.8 lb)Table-floor distance 1 030 mm (40.6”) 1 010 mm (39.8”)Center hole 50 H6 diam 50 H6 diamTime for pallet change 9" s 9" sElectric motor spindleSpeed range 50÷12000 rpm 50÷12000 rpm

(opt.15000 rpm – ISO 40) (opt.15000 rpm – ISO 40)Spindle motor performance 35/22,5 kW (46.9/30.2 hp) 35/22,5 kW (46.9/30.2 hp)Tool taper ISO 40 DIN 69871 (Op. BT 40) ISO 40 DIN 69871 (Op. BT 40)Spindle bearing Ø 80 mm (3.1”) 80 mm (3.1”)Drive direct directAxis dataRapid traverse speeds X,Y,Z 40 m/1' (1574.8” /1') 40 m/1' (1574.8” /1')Work feed X, Y, Z 20 m/1' (787.4” /1') 20 m/1' (787.4” /1')Axis acceleration (X, Y, Z) 5 m/s2 (196.9”/s2) 5 m/s2 (196.9”/s2)Feed force S1, X, Y 6 200 N (1393.8”) 6 200 N (1393.8”)Feed force S1, Z 6 200 N (1393.8”) 6 200 N (1393.8”)Measurement system (X, Y, Z) encoder encoderMotor performance (X,Y,Z) 7 kW (9.4”) 7 kW (9.4”)PrecisionOne-sided positioning accuracy ± 5 µm * (± 0.0002” *) ± 5 µm * (± 0.0002” *)in entire stroke area X, Y, ZOne-sided repeating accuracy X, Y, Z ± 1,5 µm * (± 0.00006” *) ± 1,5 µm * (± 0.00006” *)Backlash 3 µm * (0.0001” *) 3 µm * (0.0001” *)Tool changeNumber of tool stations 30 30Tool selection random randomMax. tool Ø 76 mm (150 mm) [3” (5.9”)] 76 mm (150 mm) [3” (5.9”)](without adjacent tools)Max. tool length 280 mm (11”) 280 mm (11”)Max. tool weight 8 kg (17.6 lb) 8 kg (17.6 lb)Max. load 120 kg (264.6 lb) 120 kg (264.6 lb)Time for tool change (tool/tool) 1,5 s 1,5 sGeneral dataPower supply 30 kW (40.2 hp) 30 kW (40.2 hp)Dimensions L x D x H 3915 x 3 608 x 3 640 mm (154.1 x 142 x 143.3”) 4050 x 3605 x 3 420 mm (159.4 x 141.9 x 134.6”)Weight 5 500 kg (12125.3 lb) 7 500 kg (16534.5 lb)Compressed air 6 bar 6 bar

FAMUP MC and MCP - maschinen-kistner.de TURN/MILL 105 CONCEPT TURN/MILL 155 FAMUP MC-Line/MCX-Line...

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Transcript of FAMUP MC and MCP - maschinen-kistner.de TURN/MILL 105 CONCEPT TURN/MILL 155 FAMUP MC-Line/MCX-Line...