F9SLW-AK-TMM-020 FINAL C18 Marine Engine Model NAY1 Parts Manual 051015

UNCLASSIFIED

F9SLW-AK-TMM-020 VOLUME 2 of 3

TECHNICAL MANUAL

PARTS MANUAL FOR

C18 MAIN PROPULSION ENGINE MODEL NAY1-UP

IMPROVED NAVY LIGHTERAGE SYSTEM

CAGE CODE: 0AZK3

NSN: 0525-LP-103-9262

Marinette Marine Corporation CONTRACT: N00025-03-C-0002

DISTRIBUTION STATEMENT C: DISTRIBUTION AUTHORIZED TO U.S. GOVERNMENT AGENCIES AND THEIR CONTRACTORS (OPERATIONAL, MAINTENANCE AND TRAINING) (DATE OF PUBLICATION). OTHER REQUESTS FOR THIS DOCUMENT SHALL BE REFERRED TO SEALIFT SUPPORT PROGRAM OFFICE, 720 KENNON ST SE, SUITE 334, WASHINGTON NAVY YARD, DC, 20374-5045 DESTRUCTION NOTICE: DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF CONTENTS OR RECONSTRUCTION OF THIS DOCUMENT.

PUBLISHED BY DIRECTION OF

DIRECTOR SEALIFT SUPPORT PROGRAM OFFICE

15 OCTOBER 2005

0525-LP-103-9262

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TECHNICAL MANUAL VALIDATION CERTIFICATE

Date: 10/15/05 IMPROVED NAVY LIGHTERAGE SYSTEM (INLS) TITLE: PARTS MANUAL FOR C18 MAIN PROPULSION ENGINE MODEL NAY1-UP

TECHNICAL MANUAL TYPE: HULL, MECHANICAL, AND ELECTRICAL (HM&E) COMMERCIAL OFF-THE-SHELF (COTS) Manufacturer: CATERPILLAR Model No.: NAY1-UP TMIN: F9SLW-AK-TMM-020, Vol. 2 of 3 STOCK NO: 0525-LP-103-9262 Change : 0 CONTRACT NUMBER: N00025-03-C-0002 I VALIDATION TYPE: 3-Desktop review analysis Except as stated in II, the technical manual identified above has been satisfactorily validated in accordance with all requirements of the applicable TMCR and the approved Validation Plan. The technical manual is hereby certified to be accurate and complete, and the information, instructions, text and illustrations confirm in all respects to the applicable general and detailed specifications. II-EXCEPTIONS

EXCEPTIONS AUTHORIZED BY SIGNATURE OF PUBLICATIONS QUALITY ASSURANCE OFFICER

DATE: 10/15/05

sr07056Ron

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LIST OF EFFECTIVE PAGES Date of original pages is: Original015 October 2005 Page *Change No. No. Title/Blank....................................................................................................................................................................... 0 Validation Certificate/Blank............................................................................................................................................ 0 A through D..................................................................................................................................................................... 0 CAT Title/Blank ............................................................................................................................................................. 0 Product and Dealer Information ...................................................................................................................................... 0 Memoranda...................................................................................................................................................................... 0 A1 through A12............................................................................................................................................................... 0 1 through 280 .................................................................................................................................................................. 0 B-1 through B12 .............................................................................................................................................................. 0 TMDER/Blank ................................................................................................................................................................ 0 *Zero in this column indicates an original page.

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CHANGE RECORD Change No. Date Title and/or Brief Description Signature of Validating Officer

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C

FOREWORD

Ships, training activities, supply points, depots, Naval Shipyards and Supervisors of Shipbuilding are requested to arrange for the maximum practical use and evaluation of NAVSEA technical manuals. All errors, omissions, discrepancies, and suggestions for improvement to NAVSEA technical manuals shall be forwarded to: COMMANDER, CODE 310 TMDERs, NAVSURFWARCENDIV, 4363 MISSILE WAY PORT HUENEME CA 93043 4307 on NAVSEA Technical Manual Deficiency/Evaluation Report, form NAVSEA 4160/1. All feedback comments shall be thoroughly investigated and originators will be advised of action resulting there from. One copy of form NAVSEA 4160/1 is at the end of each separately bound technical manual 8 1/2 x 11 inches or larger. Copies of form NAVSEA 4160/1 may be requisitioned from the Naval Systems Data Support Activity Code 5E30 at the above address. Users are encouraged to transmit deficiency submittals via the Naval Systems Data Support Activity Web page located at:

http://nsdsa.phdnswc.navy.mil/tmder/tmder.asp?lvl=1

SCHEDULED MAINTENANCE:

The scheduled maintenance instructions in this manual are intended to duplicate those furnished in the Planned Maintenance System (PMS) when possible. In case of conflicts, the PMS documentation shall take precedence. ADDITIONAL INFORMATION: This manual supports the CATERPILLAR C18 basic engine model NAY-1-UP. Assembly and schematic drawings specific to the INLS configuration are contained in Volume 1, C18 Service Manual TMIN F9SLW-AK-TMM-010.

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D

SAFETY SUMMARY

GENERAL PRECAUTIONS. The following general precautions are to be observed at all times. 1. Install and ground all electrical components associated with this system/equipment in accordance with applicable Navy

regulations and approved shipboard practices. 2. Ensure that all maintenance operation comply with Navy Occupational Safety and Health (NAVOSH) Program Manual

for Forces Afloat, OPNAVINST 5100.19 series. 3. Observe precautions set forth in Naval Ship's Technical Manual (NSTM) S9086-KC-STM-000 with respect to electrical

equipment and circuits. 4. Ensure the protective guards and shutdown devices are properly installed and maintained around rotating parts of

machinery and high voltage sources. 5. Do not wear loose clothing while working around rotating parts of machinery. 6. Ensure that special precautionary measures are employed to prevent applying power to the system/equipment any time

maintenance work is in progress. 7. Do not make any unauthorized alterations to equipment or components. 8. Before working on electrical system/equipment, check with voltmeter to ensure that system is not energized. 9. Consider all circuits not known to be "dead", "live" and dangerous at all times. 10. When working near electricity, do not use metal rules, flashlights, metallic pencils, or any other objects having exposed

conducting material. 11. De-energize all equipment before connecting or disconnecting meters or test leads. 12. When connecting a meter to terminals for measurement, use range higher than expected voltage. 13. When operating equipment or performing any tests or measurements, ensure that frames of all motors and starter panels

are securely grounded. 14. Ensure the area is well-ventilated when using cleaning compound or solvent. Avoid prolonged breathing of fumes and

compound or solvent contact with skin or eyes. KEEP AWAY FROM LIVE CIRCUITS. Operating personnel must at all times observe all safety precautions cited in NSTM, Chapters 300 and 302. The ac voltage generated by this equipment can cause severe injury or death. Do not replace components or make adjustments inside the equipment with the high voltage supply turned on. Only authorized personnel are allowed to open the electrical control panel for troubleshooting. Make sure power is disconnected and tagged before working on any part of the electrical system. Measure voltage with a voltmeter to ensure that circuits are de-energized before touching any part of the electrical system. DO NOT SERVICE OR ADJUST ALONE. Under no circumstances should any person attempt to service or adjust the equipment except in the presence of someone who is capable of rendering first aid. TEST EQUIPMENT. Make certain that test equipment is in good working condition. If a metal-cased test meter must be held ground the case of the meter before starting measurement. Do not touch live equipment or personnel working on live equipment while holding a test meter. Some types of measuring devices should not be held when taking measurements. FIRST AID. An injury, however slight, should never go unattended. Always obtain first aid or medical attention immediately. RESUSCITATION. Personnel working with or near high voltage shall be familiar with approved resuscitation methods. Such information may be obtained from the Bureau of Medicine and Surgery. If someone is injured and stops breathing, initiate resuscitation immediately. A delay could result in loss of life. ENERGIZED EQUIPMENT. Before working on energized equipment, ensure against grounding. Remove watches, rings or other items that will conduct electricity. If possible, make repairs/adjustments with one hand, leaving the other hand clear of the equipment."

SEBP4176-01September 2005

PartsManual See General Informationfor New Parts ManualFeatures.C18 Marine Engine-MilitaryMain PropulsionNAY1-Up (Engine)

This Parts Manual is also Available in .PDF Format on Compact Disc(CD-ROM) - Caterpillar Form No. SERP4176

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Product and Dealer InformationNote: For product identification plate locations, see the section Product Identification Information in the Operationand Maintenance Manual.

Delivery Date:

Product InformationModel:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer InformationName: Branch:

Address:

Dealer Contact Phone Number Hours

Sales:

Parts:

Service:

F9SLW-AK-TMM-020

MEMORANDA

MEMORANDA SEBP4176-01

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TABLE OF CONTENTSName Page Name Page

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . A3

REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . A5

SUPPLEMENTAL COOLANTADDITIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A6

MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . A7

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A9

ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . 1ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1ENGINE AR-CORE . . . . . . . . . . . . . . . . . . . . . . . . 5GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9ADAPTER GP-PUMP DRIVE . . . . . . . . . . . . . . 9BASE GP-VALVE COVER & INJ HARN . . . . . . 10CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 11COVER GP-CYLINDER BLOCK . . . . . . . . . . . . 12COVER GP-FLYWHEEL HOUSING . . . . . . . . 15COVER GP-FRONT HOUSING . . . . . . . . . . . . 17COVER GP-VALVE MECHANISM . . . . . . . . . . 18CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . 25CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . 26CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . 28CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . 30CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . 35DAMPER & PULLEY GP . . . . . . . . . . . . . . . . . . 37DRIVE GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . 38FASTENER GP-ENGINE . . . . . . . . . . . . . . . . . . 39FASTENER GP-FRONT HOUSING . . . . . . . . 40FASTENER GP-VALVE MECHANISM . . . . . . 42FITTING GP-OIL PAN . . . . . . . . . . . . . . . . . . . . 43FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . 45GEAR GP-CAMSHAFT . . . . . . . . . . . . . . . . . . . . 46GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 47GUARD GP-DAMPER . . . . . . . . . . . . . . . . . . . . 50HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . 54HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . 56LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 60MECHANISM GP-FUEL PUMP &VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62MOUNTING GP-ALTERNATOR . . . . . . . . . . . . 63PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . 66PLUG GP-CYLINDER BLOCK . . . . . . . . . . . . . . 68PLUG GP-CYLINDER HEAD . . . . . . . . . . . . . . 71PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 72ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . 73SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . 74

LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . 75BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . 75

FASTENER GP-OIL PUMPMOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 77FILTER & LINES GP-ENGINE OIL . . . . . . . . . . 78FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 86GAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . . 100LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 104LINES GP-TURBOCHARGER OIL . . . . . . . . . . 105PLUG GP-OIL FILTER MOUNTING . . . . . . . . 107PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 109PUMP GP-SUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 110

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 113LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 113PLUG GP-WATER LINES . . . . . . . . . . . . . . . . . . 123PUMP GP-AUXILIARY SEA WATER . . . . . . . . 126PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 132TANK GP-EXPANSION . . . . . . . . . . . . . . . . . . . . 134

AIR INLET AND EXHAUST SYSTEM . . . . . . . . 135AFTERCOOLER GP-RAW WATER . . . . . . . . 135AIR CLEANER AS . . . . . . . . . . . . . . . . . . . . . . . . 139AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . 140LINES GP-AFTERCOOLER DRAIN . . . . . . . . 144LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . 151SHUTOFF GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . 153TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . 155

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . 159FITTING GP-FUEL FILTER . . . . . . . . . . . . . . . . 163LINE AS-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165LINES GP-FLEXIBLE FUEL . . . . . . . . . . . . . . . . 169LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 170PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . 200PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . 201VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . 202

ELECTRICAL AND STARTING SYSTEM . . . . . . 204ALTERNATOR GP-CHARGING . . . . . . . . . . . . 204BOX GP-JUNCTION . . . . . . . . . . . . . . . . . . . . . . 207CIRCUIT BREAKER GP . . . . . . . . . . . . . . . . . . 209CONTROL & MTG GP-ENGINE ELEK . . . . . . 210CONTROL GP-AUTO START/STOP . . . . . . . . 213CONTROL GP-ENGINE ELECTRONIC . . . . . . 215CONTROL GP-START/STOP . . . . . . . . . . . . . . 216HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . 218HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . 219HEATER GP-JACKET WATER . . . . . . . . . . . . 220MOUNTING GP-CIRCUIT BREAKER . . . . . . 221MOUNTING GP-JUNCTION BOX . . . . . . . . . . 223MOUNTING GP-SENSOR . . . . . . . . . . . . . . . . 225SENSOR & MTG GP-PRESSURE . . . . . . . . . . 227SENSOR GP-COOLANT LEVEL . . . . . . . . . . . . 228

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TABLE OF CONTENTSName Page Name Page

SENSOR GP-EXHAUSTTEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . 229SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . 230SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . 233SENSOR GP-TEMPERATURE . . . . . . . . . . . . 234STARTING MOTOR GP-ELECTRIC . . . . . . . . 236SWITCH GP-AIR SHUTOFF . . . . . . . . . . . . . . . . 249SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . 250SWITCH GP-PRESSURE . . . . . . . . . . . . . . . . . . 251WIRE AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 254WIRING GP-INSTRUMENT PANEL . . . . . . . . 273WIRING GP-UNIT INJECTOR . . . . . . . . . . . . . . 273

OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . 274DISPLAY GP-MONITOR . . . . . . . . . . . . . . . . . . 274MODULE AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275MOUNTING GP-CONTROL . . . . . . . . . . . . . . . . 276PANEL GP-CONTROL . . . . . . . . . . . . . . . . . . . . 277

ENCLOSURES, GUARDS AND BASES . . . . . . 279SUPPORT AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

SERVICE EQUIPMENT AND SUPPLIES . . . . . . 280CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . 280

PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . B1

A2 TABLE OF CONTENTS SEBP4176-01

F9SLW-AK-TMM-020

GENERAL INFORMATION

1. ENGINE IDENTIFICATION

Caterpillar engines are identified with Serial Numbersand Arrangement Numbers. In some cases, ModificationNumbers are also used. The serial number plate whichshows these numbers is mounted on the engine.

Caterpillar dealers need this information to determinewhich components were included on the engine whenit was assembled at the factory. This permits accurateidentification of replacement part numbers.

2. ORDERING PARTS

Quality Caterpillar replacement parts are availablefrom Caterpillar dealers throughout the world. Theirparts inventories are up to date and include allparts normally required to protect your investmentin Caterpillar Engines. Dealers may offer repair kitsor remanufactured parts to allow selection of the mosteffective repair alternative for a particular situation. Whenordering parts, your order should specify the quantity,part number, part name, and the serial number/productidentification number of the engine for which the partsare needed.

3. PARTS MANUAL ORGANIZATION

Product information in this manual is presentedas "information elements" that represent all of thecomponents for the specific model. An EngineArrangement is an example of an information element.The information elements are organized alphabeticallyby part name and secondarily by part number withineach major section of the manual.

4. TABLE OF CONTENTS

A table of contents (TOC) is found at the beginning of themanual. The TOC lists each section of the manual witha complete list of all information elements organized asthey appear in the manual. Page numbers are providedfor quick reference to detailed parts identificationillustrations and serviceable consist lists.

5. MAINTENANCE PARTS INDEX

The Maintenance Parts Index, located near thebeginning of the manual, references most frequentlyused maintenance part numbers, providing description,quantity, usage and page number. This information isorganized alphabetically by part description.

6. INDEX

The index located near the front of the manual is analphabetical listing of all information elements includedin the manual. Page numbers are provided for quickreference to detailed parts identification illustrations andserviceable consist lists.

7. PART NUMBER INDEX

A numerical index listing all part numbers and thecorresponding page number(s) appears at the back ofthe manual.

8. CAPTIONS

Captions located at the beginning each informationelement identify the part number and part namealong with additional descriptive information. S/Ninformation found in each caption should be usedto select correct information for a specific engine.Field replacement options, identification of optionalattachment components, and where used ("part of")information is also provided.

The first line of a caption is shown in larger type fontto indicate the beginning of an information element.Captions for additional pages that may be requiredto illustrate an information element will be shown instandard type font and will include the term (contd.) .

9. NON-SERVICED PARTS

In some instances it is necessary to display non-servicedparts that are a link to lower level serviceable consist lists.These non-serviced part numbers are shown in italic typeindicating that they are not available. All consist lists havenot been converted to reflect this enhancement.

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GENERAL INFORMATION

10. PARTS LIST REFERENCE NUMBERS

Numbers shown in the Ref No column correspondto numbers used in the associated graphic(s). Analphabetic suffix may be added to a reference number toidentify lower level consist items. Numbers shown in theGraphic Ref column refer to the graphic number identifierdisplayed in the lower left corner of each illustration. TheGraphic Ref number may be used in combination withthe item Ref No to determine the correct part number.There may be intentional omission of a Ref No in aconsist list as information is updated to reflect the latestserviceable part numbers.

11. INDENTED PART NAMES

When a part name is indented in a parts list, it is partof (included in) the group or assembly under which it isindented.

12. ILLUSTRATION REFERENCE LETTERS

When necessary, illustrations contain reference letters(A, B, C etc.) that are intended to track lines andharnesses from one point to another. They are also usedto show where to reconnect illustrations that have beenseparated.

13. ABBREVIATIONS AND SYMBOLS

O.D. Outside DiameterI.D. Inside DiameterA Not Part Of This GroupB Use As RequiredC Change From Previous TypeD Order By The MeterE Order By The CentimeterF Not ShownG Order By The InchI Refer To Hydraulic Information SystemM Metric PartR Remfg Part May Be AvailableY Separate IllustrationZ Not Serviced Separately

14.

This symbol indicates the end of an information element.

NOTE:

Continuing improvement and advancement ofproduct design may cause changes to your enginewhich may not be included in this publication.Whenever a question arises regarding yourCaterpillar product or this publication, pleaseconsult your Caterpillar dealer for the latest availableinformation.

A4 GENERAL INFORMATION SEBP4176-01

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REPAIR ALTERNATIVES

REMANUFACTURED COMPONENTS

As an option when making repairs consider Caterpillar Remanufactured Components. Components that are availablethrough the Caterpillar Remanufactured Program are identified three ways in the parts book:

with the letter R in the note field of the parts list with an R* at the beginning of the first line of the caption with an *R at the end of the first line of the caption

Typical components included in the Remanufacturing Program include:

ALTERNATORSCONNECTING RODSCRANKSHAFTS - UNDERSIZECRANKSHAFTS - UPGRADE TO NEWCYLINDER HEADSELECTRONIC CONTROL MODULES (ECM)ELECTRONIC SENSORSFUEL INJECTORSFUEL NOZZLESFUEL PUMPSGOVERNORSOIL PUMPSPISTONSSHORT BLOCKSSTARTERSTURBOCHARGERS - COMPLETETURBOCHARGER CARTRIDGESWATER PUMPS

Caterpillar Remanufactured engines for many engine arrangements are also available.

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SUPPLEMENTAL COOLANT ADDITIVES

CUSTOMER BENEFITS:

Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.

Provides measured coolant conditioner.

DESCRIPTION:

Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) mustbe added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-chargedantifreeze, like Caterpillars DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCAadded to the system is dependent on the capacity of the system.

The SCA for initial fill is provided as a liquid. SCAs for maintenance intervals are available in liquid form and as aspin-on element. (No Spin-on available for 3600 Family of Engines)

NOTE:

The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.

The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTMD4985 or ASTM D5345 Specifications.

NOTE:

For use with standard heavy duty coolant only, not for use with Extended Life Coolant.

PARTS NEEDED:

Cooling System Capacity

Liters GallonsLiquid SCA at Initial Fill Liquid SCA atMaintenance*

Spin-on SCAMaintenance Element*

22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)

30-38 (8-10) 3P-2044 (1)6V-3542 (1) 111-2372 (1) 111-2369 (1)

38-49 (10-13) 3P-2044 (1)8T-1589 (1) 111-2372 (1) 111-2369 (1)

49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)

64-83 (17-22) 3P-2044 (2)8T-1589 (1)111-2372 (1)6V-3542 (1) 111-2371 (1)

83-114 (22-30) 3P-2044 (3)8T-1589 (1) 3P-2044 (1) 9N-3718 (1)

114-163 (30-43) 3P-2044 (5) 3P-2044 (1)6V-3542 (1) 111-2371 (2)

163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)

* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolantmaintenance instructions.

( ) Indicates quantity required.

A6 SUPPLEMENTAL COOLANT ADDITIVES SEBP4176-01

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MAINTENANCE PARTSDESCRIPTION

PARTNUMBER QTY WHERE USED PAGE

AIR INLET AND EXHAUST SYSTEMFILTER ELEMENT AS-AIR 177-7375 1 AIR CLEANER AS 139

BASIC ENGINEPLUG-DRAIN (ENGINE OIL PAN) 9X-6451 1 PAN GP-OIL 65SEAL (COVER, VALVE MECHANISM) 242-9537 1 COVER GP-VALVE MECHANISM 18

1 COVER GP-VALVE MECHANISM 191 COVER GP-VALVE MECHANISM 211 COVER GP-VALVE MECHANISM 221 COVER GP-VALVE MECHANISM 24

V-BELT (ALTERNATOR) 5B-8473 1 MOUNTING GP-ALTERNATOR 63

COOLING SYSTEMCAP-PRESSURE (7-PSI) 4N-3311 1 TANK GP-EXPANSION 134FILTER-WATER PUMP 136-3742 1 PUMP GP-WATER 132GASKET (COOLANT TEMPREGULATOR HOUSING)

124-9052 1 LINES GP-WATER 119

1 LINES GP-WATER 115GASKET-REGULATOR COVER 4N-1156 1 LINES GP-WATER 115

1 LINES GP-WATER 119PLUG-ZINC(AUXILIARY SEA WATER PUMP)

7E-5076 1 PUMP GP-AUXILIARY SEA WATER 128

1 PUMP GP-AUXILIARY SEA WATER 1291 PUMP GP-AUXILIARY SEA WATER 130

REGULATOR-WATER TEMPERATURE(92-DEG C) (COOLANT)

248-5513 1 LINES GP-WATER 119

1 LINES GP-WATER 115SEAL-LIP TYPE (WATER/COOLANTTEMP REGULATOR)

3S-9643 1 LINES GP-WATER 115

1 LINES GP-WATER 119

ELECTRICAL AND STARTING SYSTEMCIRCUIT BREAKER AS (15-AMPERE)(ENGINE STARTING)

6T-3643 1 CONTROL GP-AUTO START/STOP 213

CIRCUIT BREAKER AS (70-AMPERE) 171-2209 1 CIRCUIT BREAKER GP 209ELEMENT AS-JACKET WATER HEATER(120-VOLT, 1500-WATT)

9G-6655 1 HEATER GP-JACKET WATER 220

LAMP (24-VOLT) 7N-5876 3 CONTROL GP-AUTO START/STOP 213LENS-AMBER 2V-7087 1 CONTROL GP-AUTO START/STOP 213LENS-RED 2V-7088 1 CONTROL GP-AUTO START/STOP 213

FUEL SYSTEMFILTER AS-FUEL 1R-0749 2 FILTER GP-FUEL 159

2 FILTER GP-FUEL 162GASKET (FUEL PRIMING PUMP) 1P-0436 1 LINES GP-FUEL 170

1 LINES GP-FUEL 1741 LINES GP-FUEL 1781 LINES GP-FUEL 1811 LINES GP-FUEL 1851 LINES GP-FUEL 1881 LINES GP-FUEL 1911 LINES GP-FUEL 1941 LINES GP-FUEL 197

SEBP4176-01 MAINTENANCE PARTS A7

F9SLW-AK-TMM-020

MAINTENANCE PARTSDESCRIPTION

PARTNUMBER QTY WHERE USED PAGE

LUBRICATION SYSTEMCAP-FILLER (ENGINE OIL) 068-4497 1 FILLER GP-ENGINE OIL 77FILTER AS-ENGINE OIL 1R-0716 2 FILTER & LINES GP-ENGINE OIL 78

2 FILTER & LINES GP-ENGINE OIL 822 FILTER GP-ENGINE OIL 92

FILTER ELEMENT AS-ENGINE OIL 1R-1808 2 FILTER GP-ENGINE OIL 882 FILTER GP-ENGINE OIL 94

FILTER ELEMENT AS-FUMES(BREATHER)

163-7344 1 BREATHER GP 75

OPERATOR STATIONLAMP-INDICATOR (24-VOLT, AMBER) 153-5042 2 PANEL GP-CONTROL 277LAMP (24-VOLT, GREEN) 116-5269 2 PANEL GP-CONTROL 277LAMP (24-VOLT) (RED) 116-5270 2 PANEL GP-CONTROL 277

A8 MAINTENANCE PARTS SEBP4176-01

F9SLW-AK-TMM-020

INDEXName Page Name Page

AADAPTER GP-PUMP DRIVE . . . . . . . . . . . . . . . . . . 9AFTERCOOLER GP-RAW WATER . . . . . . . . . . . . . 135

137AIR CLEANER AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

142ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . 204

BBASE GP-OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . 86

8792

BASE GP-VALVE COVER & INJ HARN . . . . . . . . . 10BOX GP-JUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 207BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

CCAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11CAP-FILLER (ENGINE OIL) . . . . . . . . . . . . . . . . . . . 77CAP-PRESSURE (7-PSI) . . . . . . . . . . . . . . . . . . . . . . 134CARTRIDGE GP-TURBOCHARGER . . . . . . . . . . . 155

158CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . . . . . 280CIRCUIT BREAKER AS (15-AMPERE)(ENGINE STARTING) . . . . . . . . . . . . . . . . . . . . . . . 213

CIRCUIT BREAKER AS (70-AMPERE) . . . . . . . . . 209CIRCUIT BREAKER GP . . . . . . . . . . . . . . . . . . . . . . . 209CONTROL & MTG GP-ENGINE ELEK . . . . . . . . . . 210

211212

CONTROL GP-AUTO START/STOP . . . . . . . . . . . . 213CONTROL GP-ENGINE ELECTRONIC . . . . . . . . . 215CONTROL GP-START/STOP . . . . . . . . . . . . . . . . . . 216CORE AS-AFTERCOOLER . . . . . . . . . . . . . . . . . . . . 135CORE AS-OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . 115

119COVER GP-CYLINDER BLOCK . . . . . . . . . . . . . . . . 12

1314

COVER GP-FLYWHEEL HOUSING . . . . . . . . . . . . 1516

COVER GP-FRONT HOUSING . . . . . . . . . . . . . . . . 17COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . 18

192021222324

CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . . . . . 26

27CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 28CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . 30

3132

CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . . 3536

DDAMPER & PULLEY GP . . . . . . . . . . . . . . . . . . . . . . 37DISPLAY GP-MONITORMARINE POWER DISPLAY . . . . . . . . . . . . . . . . . 274

DRIVE GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

EELEMENT AS-JACKET WATER HEATER(120-VOLT, 1500-WATT) . . . . . . . . . . . . . . . . . . . . 220

ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

ENGINE AR-CORE . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

FFASTENER GP-CYLINDER HEAD . . . . . . . . . . . . . 36FASTENER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 39FASTENER GP-FRONT HOUSING . . . . . . . . . . . . . 40

41FASTENER GP-OIL PUMP MOUNTINGENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

FASTENER GP-VALVE MECHANISM . . . . . . . . . . 42FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . 77FILM-CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . 213FILTER & LINES GP-ENGINE OIL . . . . . . . . . . . . . . 78

82FILTER AS-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . 78

8292

FILTER AS-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159162

FILTER ELEMENT AS-AIR . . . . . . . . . . . . . . . . . . . . 139FILTER ELEMENT AS-ENGINE OIL . . . . . . . . . . . . 88

94FILTER ELEMENT AS-FUMES (BREATHER) . . . 75FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . 86

87889294

FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159161162

FILTER-WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . 132

SEBP4176-01 INDEX A9

F9SLW-AK-TMM-020


FITTING GP-FUEL FILTER . . . . . . . . . . . . . . . . . . . . 163164

FITTING GP-OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . 4344

FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

GGASKET (COOLANT TEMP REGULATORHOUSING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

119GASKET (FUEL PRIMING PUMP) . . . . . . . . . . . . . . 170

174178181185188191194197

GASKET-REGULATOR COVER . . . . . . . . . . . . . . . . 115119

GAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . . . . . . 103GAUGE GP-OIL LEVEL (DIPSTICK)ENGINE . . . 100

101102

GEAR GP-CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . 46GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

8GUARD GP-DAMPER . . . . . . . . . . . . . . . . . . . . . . . . . 50

5253

HHARNESS AS(AUTO START/STOP CONTROL) . . . . . . . . . . . . 213

HARNESS AS-ENGINECUSTOMER INTERFACE . . . . . . . . . . . . . . . . . . . 218

HARNESS AS-ENGINEOEM INTERFACE . . . . . 218HARNESS AS(ENGINE-ALT-STARTER-CIRCUIT BRK) . . . . . 254

259HARNESS AS (ENGINE ECM) . . . . . . . . . . . . . . . . . 256HARNESS AS (JUMPER) . . . . . . . . . . . . . . . . . . . . . 267HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . . . . . 219HARNESS AS-WIRING (CAM TIMING) . . . . . . . . . 233HARNESS AS-WIRING(ELECTRONIC UNIT INJECTOR) . . . . . . . . . . . . 10

HEATER GP-JACKET WATER . . . . . . . . . . . . . . . . . 220HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . 54HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 56

58

IINDICATOR-AIR FILTER CHANGE . . . . . . . . . . . . . 140INDICATOR AS (ENGINE OIL PRESSURE) . . . . . 78

82INDICATOR-FUEL PRESSURE . . . . . . . . . . . . . . . . 159INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . 200

KKIT-ALTERNATOR TERMINAL (BATTERY) . . . . . 204KIT-BEARING (STARTING MOTOR) . . . . . . . . . . . . 236KIT-BRUSH (STARTING MOTOR) . . . . . . . . . . . . . . 236

240242

KIT-BUSHING (STARTING MOTOR) . . . . . . . . . . . 240242

KIT-HARDWARE (STARTING MOTOR) . . . . . . . . . 236KIT-INSULATOR (STARTING MOTOR) . . . . . . . . . 240

242KIT-LEVER (STARTING MOTOR) . . . . . . . . . . . . . . 240

242KIT-OUTPUT TERMINAL (ALTERNATOR) . . . . . . 204KIT-SERVICE METER . . . . . . . . . . . . . . . . . . . . . . . . . 213KIT-STARTING MOTOR PIN . . . . . . . . . . . . . . . . . . . 236KIT-STARTING MOTOR SEAL . . . . . . . . . . . . . . . . . 236KIT-TERMINAL (STARTING MOTOR) . . . . . . . . . . 245KIT-WASHER (STARTING MOTOR) . . . . . . . . . . . . 236

LLAMP AS (INDICATOR) . . . . . . . . . . . . . . . . . . . . . . . 213LAMP AS-INDICATOR . . . . . . . . . . . . . . . . . . . . . . . . 213LAMP-INDICATOR (24-VOLT, AMBER) . . . . . . . . . 277LAMP (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213LAMP (24-VOLT, GREEN) . . . . . . . . . . . . . . . . . . . . . 277LAMP (24-VOLT) (RED) . . . . . . . . . . . . . . . . . . . . . . . 277LENS-AMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213LENS-RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 60

61LINE AS-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

166167168

LINES GP-AFTERCOOLER DRAIN . . . . . . . . . . . . 144LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

147148

LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 104LINES GP-FLEXIBLE FUEL . . . . . . . . . . . . . . . . . . . 169LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

174178181

A10 INDEX SEBP4176-01

F9SLW-AK-TMM-020


185188191194197

LINES GP-TURBOCHARGER OIL . . . . . . . . . . . . . 105106

LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113114115119

MMANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . 151MECHANISM GP-FUEL PUMP & VALVE . . . . . . . 62MODULE ASMARINE POWER DISPLAY . . . . . . 275MOUNTING GP-ALTERNATOR . . . . . . . . . . . . . . . . 63MOUNTING GP-CIRCUIT BREAKER . . . . . . . . . . . 221

222MOUNTING GP-CONTROL . . . . . . . . . . . . . . . . . . . . 276MOUNTING GP-JUNCTION BOX . . . . . . . . . . . . . . 223

224MOUNTING GP-SENSOR . . . . . . . . . . . . . . . . . . . . . 225

226

PPAN GP-OILENGINE . . . . . . . . . . . . . . . . . . . . . . . . 65PANEL GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . 277PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 66PLATE-IDENTIFICATION (CATERPILLAR) . . . . . . 280PLUG-DRAIN (ENGINE OIL PAN) . . . . . . . . . . . . . . 65PLUG GP-CYLINDER BLOCK . . . . . . . . . . . . . . . . . 68

6970

PLUG GP-CYLINDER HEAD . . . . . . . . . . . . . . . . . . . 71PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72PLUG GP-OIL FILTER MOUNTING . . . . . . . . . . . . . 107

108PLUG GP-WATER LINES . . . . . . . . . . . . . . . . . . . . . . 123

124125

PLUG-ZINC (AUXILIARY SEAWATER PUMP) . . . 128129130

PUMP GP-AUXILIARY SEA WATER . . . . . . . . . . . . 126128129130

PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 109PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . 200PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . . . . . . 170

174178

181185188191194197

PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . . 201PUMP GP-SUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

111PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

133

RREGULATOR AS-VOLTAGE (24-VOLT)(ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

REGULATOR-WATER TEMPERATURE(92-DEG C) (COOLANT) . . . . . . . . . . . . . . . . . . . . 115

119ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

SSEAL (COVER, VALVE MECHANISM) . . . . . . . . . . 18

19212224

SEAL GP-CRANKSHAFT (FRONT) . . . . . . . . . . . . . 25SEAL GP-CRANKSHAFT(REAR)(FLYWHEEL HOUSING) . . . . . . . . . . . . . 54

SEAL GP (WATER PUMP) . . . . . . . . . . . . . . . . . . . . . 132SEAL-LIP TYPE(WATER/COOLANT TEMP REGULATOR) . . . . 115

119SENSOR & MTG GP-PRESSURE . . . . . . . . . . . . . . 227SENSOR GP-COOLANT LEVEL . . . . . . . . . . . . . . . 228SENSOR GP-EXHAUST TEMPERATURE . . . . . . 229

235SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . . . . 230

231SENSOR GP-PRESSURESEA WATER . . . . . . . . 232SENSOR GP-PRESSURE(ATMOSPHERIC AIR) . . . . . . . . . . . . . . . . . . . . . . 226

SENSOR GP-PRESSURE (CRANKCASE) . . . . . . 261267

SENSOR GP-PRESSURE (ENGINE OIL) . . . . . . . 231256261267

SENSOR GP-PRESSURE (FUEL) . . . . . . . . . . . . . . 161227256263269

SEBP4176-01 INDEX A11

F9SLW-AK-TMM-020


SENSOR GP-SPEEDENGINE . . . . . . . . . . . . . . . . 233SENSOR GP-SPEED (TIMING-AUXILLARY) . . . . 256SENSOR GP-SPEED(TIMING, CRANKSHAFT) . . . . . . . . . . . . . . . . . . . 262

268SENSOR GP-SPEED (TIMING-PRIMARY) . . . . . . 256SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . . . . 234

235SHUTOFF GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153SOLENOID AS-STARTING MOTOR . . . . . . . . . . . . 245SOLENOID AS (24-VOLT) . . . . . . . . . . . . . . . . . . . . . 153SOLENOID AS (24-VOLT)(STARTING MOTOR) . . . . . . . . . . . . . . . . . . . . . . . 236

240242

STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . 236238239240242244248

SUPPORT AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . 74SWITCH AS-PRESSURE(ENGINE COOLANT) . . . . . . . . . . . . . . . . . . . . . . . 251

252SWITCH AS-PRESSURE (SEA WATER) . . . . . . . . 232SWITCH AS-PUSH BUTTON . . . . . . . . . . . . . . . . . . 277SWITCH AS-PUSH BUTTON (STOP) . . . . . . . . . . . 213SWITCH AS-ROTARY . . . . . . . . . . . . . . . . . . . . . . . . . 277SWITCH AS-TOGGLE . . . . . . . . . . . . . . . . . . . . . . . . . 277SWITCH GP-AIR SHUTOFF . . . . . . . . . . . . . . . . . . . 249SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . . . 250SWITCH GP-MAGNETIC (24-VOLT) . . . . . . . . . . . . 249SWITCH GP-PRESSURE . . . . . . . . . . . . . . . . . . . . . 251

252SWITCH GP-START (KEY) . . . . . . . . . . . . . . . . . . . . 213SWITCH (PUSH BUTTON)(MAINTENANCE INDICATOR RESET) . . . . . . . 213

SWITCH (PUSHBUTTON) . . . . . . . . . . . . . . . . . . . . . 277SWITCH-ROTARY(3-POSITION, SPRING RETURN) . . . . . . . . . . . 277

TTANK GP-EXPANSION . . . . . . . . . . . . . . . . . . . . . . . . 134THERMOSTAT (JACKET WATER HEATER) . . . . . 220TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . 155

156157158

VV-BELT (ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . 63VALVE AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111VALVE-FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . 159

162VALVE GP-CHECKFUEL . . . . . . . . . . . . . . . . . . . . . 202

203VALVE GP (CONDENSATION CHECK) . . . . . . . . . 144VALVE GP-FLUID CONTROL . . . . . . . . . . . . . . . . . . 88

94VALVE MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . 62

WWIRE AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 254

256259261267

WIRING GP-INSTRUMENT PANEL . . . . . . . . . . . . 273WIRING GP-UNIT INJECTOR . . . . . . . . . . . . . . . . . . 273

A12 INDEX SEBP4176-01

F9SLW-AK-TMM-020

ENGINE ARRANGEMENT245-8376 ENGINE ARPART OF 250-4619 GENERAL AR

ALSO AN ATTACHMENT

SMCS-1000 i02398072

NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

SEEPAGE

Y 198-3433 1 AFTERCOOLER GP-RAW WATER 135Y 262-6133 1 AIR CLEANER GP 142YR 4N-3986 1 ALTERNATOR GP-CHARGING 204Y 141-6175 1 CIRCUIT BREAKER GP 209Y 250-9994 1 CONTROL & MTG GP-ENGINE ELEK 212Y 250-9985 1 CONTROL & MTG GP-ENGINE ELEK 211Y 263-5923 1 CONTROL GP-START/STOP 216Y 107-6736 1 COVER GP-CYLINDER BLOCK

(TURBOCHARGER DRAIN COVER)12

Y 107-6737 1 COVER GP-CYLINDER BLOCK 13Y 140-9746 1 COVER GP-CYLINDER BLOCK 14Y 9N-3889 1 COVER GP-FLYWHEEL HOUSING 15Y 127-5728 2 COVER GP-FLYWHEEL HOUSING 16Y 159-6159 1 COVER GP-FRONT HOUSING (CAM, IDLER GEAR) 17Y 250-9990 1 COVER GP-VALVE MECHANISM 23Y 209-2786 1 DAMPER & PULLEY GP 37Y 267-8623 1 DISPLAY GP-MONITOR (MARINE POWER DISPLAY) 274Y 252-6897 1 ENGINE AR-CORE 5Y 209-8304 1 FASTENER GP-ENGINE 39Y 201-8358 1 FASTENER GP-FRONT HOUSING 41Y 171-2094 1 FILLER GP-ENGINE OIL (FRONT, LH) 77Y 272-1547 1 FILTER GP-ENGINE OIL 94Y 246-0704 1 FILTER GP-ENGINE OIL 87Y 267-9777 1 FILTER GP-FUEL 162Y 257-6951 1 FILTER GP-FUEL 161Y 140-6330 1 FITTING GP-OIL PAN 43Y 140-6331 1 FITTING GP-OIL PAN 44Y 7N-3060 1 FLYWHEEL GP 45Y 241-1724 1 GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) 100Y 209-3646 1 GUARD GP-DAMPER 50Y 256-4573 1 HARNESS AS-WIRING (JUMPER) 219Y 235-5868 1 HEATER GP-JACKET WATER 220Y 198-1295 1 HOUSING GP-FLYWHEEL 54Y 206-1211 1 HOUSING GP-FRONT 56Y 124-6328 1 LIFTING GP-ENGINE 60Y 127-0564 1 LIFTING GP-ENGINE 61Y 245-4692 1 LINES GP-AIR 148Y 4N-1128 1 LINES GP-ENGINE OIL 104Y 224-2382 1 LINES GP-AFTERCOOLER DRAIN 144Y 153-9084 1 LINES GP-FLEXIBLE FUEL 169Y 239-9351 1 LINES GP-FUEL 191Y 196-0220 1 LINES GP-TURBOCHARGER OIL 105Y 201-1518 1 LINES GP-TURBOCHARGER OIL 106Y 195-4722 1 LINES GP-WATER 113Y 201-1517 1 LINES GP-WATER 114Y 252-5813 1 LINES GP-WATER 115Y 201-2087 1 MANIFOLD GP-EXHAUST (WATER COOLED) 151Y 209-3642 1 MOUNTING GP-ALTERNATOR 63Y 207-2735 1 MOUNTING GP-CIRCUIT BREAKER 221Y 205-5748 1 MOUNTING GP-CONTROL 276Y 258-0691 1 MOUNTING GP-JUNCTION BOX 223Y 212-1404 1 MOUNTING GP-SENSOR 225Y 260-8603 1 MOUNTING GP-SENSOR 226Y 228-0880 1 PAN GP-OIL 65Y 234-9222 1 PLUG GP-CYLINDER BLOCK (OIL GALLERY) 68Y 235-2387 1 PLUG GP-CYLINDER BLOCK 69

SEBP4176-01 1 of 2 ENGINE ARRANGEMENT 1

F9SLW-AK-TMM-020

ENGINE ARRANGEMENT245-8376 ENGINE AR (contd. ) i02398072


SEEPAGE

Y 240-7051 1 PLUG GP-CYLINDER BLOCK 70Y 234-9219 1 PLUG GP-CYLINDER HEAD 71Y 234-9776 1 PLUG GP-ENGINE 72Y 240-9057 1 PUMP GP-AUXILIARY SEA WATER 130Y 131-8270 1 PUMP GP-FUEL TRANSFER 201Y 174-5986 1 PUMP GP-WATER 133Y 257-6933 1 SENSOR GP-PRESSURE 231Y 257-7863 1 SENSOR GP-PRESSURE 232Y 257-6827 1 SENSOR GP-TEMPERATURE 235Y 262-7731 1 STARTING MOTOR GP-ELECTRIC 248Y 124-3388 1 SUPPORT GP-ENGINE 74Y 252-5149 1 SWITCH GP-AIR SHUTOFF 249Y 257-6953 1 SWITCH GP-PRESSURE (ENGINE COOLANT) 252Y 255-6453 1 WIRING GP-ENGINE 261Y 206-7829 1 WIRING GP-ENGINE 259Y 165-0199 1 WIRING GP-INSTRUMENT PANEL 273

PLEASE USE THE GASKET KIT LINK IN SIS ORCONTACT YOUR LOCAL DEALER FOR THE LATESTGASKET KIT INFORMATION

R-REMFG PART MAY BE AVAILABLEY-SEPARATE ILLUSTRATION

2 ENGINE ARRANGEMENT 2 of 2 SEBP4176-01

F9SLW-AK-TMM-020

ENGINE ARRANGEMENT266-3726 ENGINE ARPART OF 266-3725 GENERAL AR

SMCS-1000 i02398025


SEEPAGE

Y 198-3433 1 AFTERCOOLER GP-RAW WATER 135Y 262-6133 1 AIR CLEANER GP 142YR 4N-3986 1 ALTERNATOR GP-CHARGING 204Y 141-6175 1 CIRCUIT BREAKER GP 209Y 250-9985 1 CONTROL & MTG GP-ENGINE ELEK 211Y 250-9994 1 CONTROL & MTG GP-ENGINE ELEK 212Y 263-5923 1 CONTROL GP-START/STOP 216Y 107-6736 1 COVER GP-CYLINDER BLOCK

(TURBOCHARGER DRAIN COVER)12

Y 107-6737 1 COVER GP-CYLINDER BLOCK 13Y 140-9746 1 COVER GP-CYLINDER BLOCK 14Y 9N-3889 1 COVER GP-FLYWHEEL HOUSING 15Y 127-5728 1 COVER GP-FLYWHEEL HOUSING 16Y 159-6159 1 COVER GP-FRONT HOUSING (CAM, IDLER GEAR) 17Y 250-9990 1 COVER GP-VALVE MECHANISM 23Y 209-2786 1 DAMPER & PULLEY GP 37Y 267-8623 1 DISPLAY GP-MONITOR (MARINE POWER DISPLAY) 274Y 266-3727 1 ENGINE AR-CORE 6Y 209-8304 1 FASTENER GP-ENGINE 39Y 201-8358 1 FASTENER GP-FRONT HOUSING 41Y 171-2094 1 FILLER GP-ENGINE OIL (FRONT, LH) 77Y 246-0704 1 FILTER GP-ENGINE OIL 87Y 262-6130 1 FILTER GP-ENGINE OIL 88Y 257-6951 1 FILTER GP-FUEL 161Y 267-9777 1 FILTER GP-FUEL 162Y 140-6330 1 FITTING GP-OIL PAN 43Y 140-6331 1 FITTING GP-OIL PAN 44Y 7N-3060 1 FLYWHEEL GP 45Y 241-1724 1 GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) 100Y 209-3646 1 GUARD GP-DAMPER 50Y 256-4573 1 HARNESS AS-WIRING (JUMPER) 219Y 235-5868 1 HEATER GP-JACKET WATER 220Y 198-1295 1 HOUSING GP-FLYWHEEL 54Y 206-1211 1 HOUSING GP-FRONT 56Y 124-6328 1 LIFTING GP-ENGINE 60Y 127-0564 1 LIFTING GP-ENGINE (FRONT) 61Y 245-4692 1 LINES GP-AIR 148Y 4N-1128 1 LINES GP-ENGINE OIL 104Y 224-2382 1 LINES GP-AFTERCOOLER DRAIN 144Y 153-9084 1 LINES GP-FLEXIBLE FUEL 169Y 262-6129 1 LINES GP-FUEL 197Y 196-0220 1 LINES GP-TURBOCHARGER OIL 105Y 201-1518 1 LINES GP-TURBOCHARGER OIL 106Y 195-4722 1 LINES GP-WATER 113Y 201-1517 1 LINES GP-WATER 114Y 252-5813 1 LINES GP-WATER 115Y 201-2087 1 MANIFOLD GP-EXHAUST (WATER COOLED) 151Y 209-3642 1 MOUNTING GP-ALTERNATOR 63Y 262-6135 1 MOUNTING GP-CIRCUIT BREAKER 222Y 205-5748 1 MOUNTING GP-CONTROL 276Y 258-0691 1 MOUNTING GP-JUNCTION BOX 223Y 212-1404 1 MOUNTING GP-SENSOR 225Y 260-8603 1 MOUNTING GP-SENSOR 226Y 228-0880 1 PAN GP-OIL 65Y 234-9222 1 PLUG GP-CYLINDER BLOCK (OIL GALLERY) 68Y 235-2387 1 PLUG GP-CYLINDER BLOCK 69Y 240-7051 1 PLUG GP-CYLINDER BLOCK 70


F9SLW-AK-TMM-020

ENGINE ARRANGEMENT266-3726 ENGINE AR (contd. ) i02398025


SEEPAGE

Y 234-9219 1 PLUG GP-CYLINDER HEAD 71Y 234-9776 1 PLUG GP-ENGINE 72Y 240-9057 1 PUMP GP-AUXILIARY SEA WATER 130Y 131-8270 1 PUMP GP-FUEL TRANSFER 201Y 174-5986 1 PUMP GP-WATER 133Y 257-6933 1 SENSOR GP-PRESSURE 231Y 257-7863 1 SENSOR GP-PRESSURE 232Y 257-6827 1 SENSOR GP-TEMPERATURE 235Y 262-7731 1 STARTING MOTOR GP-ELECTRIC 248Y 124-3388 1 SUPPORT GP-ENGINE 74Y 252-5149 1 SWITCH GP-AIR SHUTOFF 249Y 257-6953 1 SWITCH GP-PRESSURE (ENGINE COOLANT) 252Y 255-6453 1 WIRING GP-ENGINE 261Y 165-0199 1 WIRING GP-INSTRUMENT PANEL 273



F9SLW-AK-TMM-020

ENGINE ARRANGEMENT252-6897 ENGINE AR-CORE

LH SERVICEALSO AN ATTACHMENT

SMCS-1000 i02409262


SEEPAGE

Y 122-1248 1 BASE GP-VALVE COVER & INJ HARN 10Y 201-0566 1 CAMSHAFT GP 11Y 189-4917 1 CRANKSHAFT GP 25Y 261-0191 1 CYLINDER BLOCK GP 28Y 234-9216 1 CYLINDER HEAD GP 36Y 6I-3638 1 DRIVE GP-PUMP 38Y 4P-6846 1 FASTENER GP-FRONT HOUSING 40Y 4N-2481 1 FASTENER GP-OIL PUMP MOUNTING 76Y 109-1657 1 FASTENER GP-VALVE MECHANISM 42Y 207-0449 1 GEAR GP-FRONT 47Y 190-0009 1 MECHANISM GP-FUEL PUMP & VALVE 62Y 235-6393 6 PISTON & ROD GP 66Y 226-1191 1 PUMP GP-ENGINE OIL 109Y 265-9041 6 PUMP GP-FUEL INJECTION 200Y 201-7251 1 TURBOCHARGER GP (REAR MOUNT) 156Y 201-7252 1 TURBOCHARGER GP (SIDE MOUNT) 157

254-5999 1 ELECTRONICS GP-ENGINE RATINGSY-SEPARATE ILLUSTRATION


F9SLW-AK-TMM-020

ENGINE ARRANGEMENT266-3727 ENGINE AR-CORE

RH SERVICE MARINE ENGINE, 822 HP @ 2200 RPM "D" RATING, ADEM 3

SMCS-1000 i02397332


SEEPAGE

Y 122-1248 1 BASE GP-VALVE COVER & INJ HARN 10Y 201-0566 1 CAMSHAFT GP 11Y 189-4917 1 CRANKSHAFT GP 25Y 261-0191 1 CYLINDER BLOCK GP 28Y 234-9216 1 CYLINDER HEAD GP 36Y 6I-3638 1 DRIVE GP-PUMP 38Y 4P-6846 1 FASTENER GP-FRONT HOUSING 40Y 4N-2481 1 FASTENER GP-OIL PUMP MOUNTING 76Y 109-1657 1 FASTENER GP-VALVE MECHANISM 42Y 207-0449 1 GEAR GP-FRONT 47Y 190-0009 1 MECHANISM GP-FUEL PUMP & VALVE 62Y 235-6393 6 PISTON & ROD GP 66Y 226-1191 1 PUMP GP-ENGINE OIL 109Y 265-9041 6 PUMP GP-FUEL INJECTION 200Y 201-7251 1 TURBOCHARGER GP (REAR MOUNT) 156Y 201-7252 1 TURBOCHARGER GP (SIDE MOUNT) 157

254-5999 1 ELECTRONICS GP-ENGINE RATINGSY-SEPARATE ILLUSTRATION


F9SLW-AK-TMM-020

ENGINE ARRANGEMENT250-4619 GENERAL AR

SMCS-1000, 4450 i02387580


SEEPAGE

Y 245-8376 1 ENGINE AR 1Y 256-4574 1 PANEL GP-CONTROL 277Y 193-1009 2 TANK GP-EXPANSION 134

Y-SEPARATE ILLUSTRATION


F9SLW-AK-TMM-020

ENGINE ARRANGEMENT266-3725 GENERAL AR

SMCS-1000, 4450 i02387585


SEEPAGE

Y 266-3726 1 ENGINE AR 3Y 256-4574 1 PANEL GP-CONTROL 277Y 193-1009 2 TANK GP-EXPANSION 134



F9SLW-AK-TMM-020

BASIC ENGINE133-9907 ADAPTER GP-PUMP DRIVE

PART OF 6I-3638 DRIVE GP-PUMPALSO AN ATTACHMENT

SMCS-1313, 3108 i01152889

NOTEREFNO

GRAPHICREF PART NUMBER QTY

PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

SEEPAGE

1 1 1B-3867 2 BALL BEARING2 1 4F-7957 3 BOLT (1/4-20X.875IN)3 1 6I-4575 1 GEAR (34 TEETH)4 1 9X-2038 3 WASHER (2MM THK)5 1 133-9906 1 ADAPTER6 1 1H-8647 1 RING-SNAP

GRAPHIC #1 g00263602

SEBP4176-01 1 of 1 BASIC ENGINE 9

F9SLW-AK-TMM-020

BASIC ENGINE122-1248 BASE GP-VALVE COVER & INJ HARN

ALSO AN ATTACHMENT

SMCS-1120, 1408 i02394280

NOTEREFNO



SEEPAGE

1 1 8H-3127 6 BOLT (1/4-20X0.75-IN)2 1 4F-7957 2 BOLT (1/4-20X0.875-IN)3 1 5P-0537 8 WASHER-HARD (7.2X14.5X2-MM THK)4 1 7E-6508 6 CAP AS (UNIT INJECTOR)5 1 122-1486 1 HARNESS AS-WIRING (ELECTRONIC UNIT INJECTOR)

1 262-6073 1 RECEPTACLE AS6 1 100-5218 3 CLIP7 1 100-5219 3 CLIP8 1 177-4152 1 BASE-VALVE COVER9 1 9L-8925 14 BOLT (5/16-18X1.25-IN)

D 10 1 5P-5678 SEAL (2.9-M)11 1 122-1472 1 BOLT (5/16-18X2.36-IN)12 1 6V-0128 1 SEAL-CONNECTOR13 1 123-3202 2 STRAP-CABLE

D-ORDER BY THE METER


10 BASIC ENGINE 1 of 1 SEBP4176-01

F9SLW-AK-TMM-020

BASIC ENGINE201-0566 CAMSHAFT GP

ALSO AN ATTACHMENT

SMCS-1210 i01477330

NOTEREFNO



SEEPAGE

1 1 102-9089 1 COVER2 1 119-0036 3 SCREW-FLAT HEAD3 1 201-2677 1 CAMSHAFT4 1 6V-1197 1 SEAL-O-RING



F9SLW-AK-TMM-020

BASIC ENGINE107-6736 COVER GP-CYLINDER BLOCKFOR USE WITH MID MOUNTED TURBO AND/OR RH OIL FILL

ALSO AN ATTACHMENT

SMCS-1201 i00670739

NOTEREFNO



SEEPAGE

1 1 0S-1594 2 BOLT (3/8-16X1IN)2 1 5M-2894 2 WASHER (2.5MM THK)3 1 4W-9890 1 COVER4 1 4N-0699 1 GASKET



F9SLW-AK-TMM-020

BASIC ENGINE107-6737 COVER GP-CYLINDER BLOCK

CANNOT BE USED WITH RIGHT SIDE OIL FILLERALSO AN ATTACHMENT

SMCS-1201 i01847626

NOTEREFNO



SEEPAGE

1 1 0S-1594 2 BOLT (3/8-16X1 IN)2 1 5M-2894 2 WASHER-HARD (10.2X18.5X2.5MM THK)4 1 4N-0699 1 GASKET5 1 4W-9890 1 COVER



F9SLW-AK-TMM-020

BASIC ENGINE140-9746 COVER GP-CYLINDER BLOCK

NO. 4 CYLINDER WATER OPENINGALSO AN ATTACHMENT

SMCS-1201 i00990977

NOTEREFNO



SEEPAGE

1 1 145-3849 1 COVER2 1 126-4935 1 SEAL-INTEGRAL3 1 0S-1594 4 BOLT (3/8-16X1.0IN)4 1 5M-2894 4 WASHER (2.5MM THK)



F9SLW-AK-TMM-020

BASIC ENGINE9N-3889 COVER GP-FLYWHEEL HOUSING

FOR USE WITH SAE NO. 1 FLYWHEEL HOUSINGALSO AN ATTACHMENT

SMCS-1157 i00130471

NOTEREFNO



SEEPAGE

1 1 5M-2894 2 WASHER (2.5MM THK)2 1 0S-1619 1 BOLT (3/8-16X3IN)3 1 2P-2772 1 COVER4 1 4N-0933 1 GASKET5 1 0S-1594 1 BOLT (3/8-16X1IN)



F9SLW-AK-TMM-020

BASIC ENGINE127-5728 COVER GP-FLYWHEEL HOUSING

FOR USE WITH LH MOUNTED STARTERALSO AN ATTACHMENT

SMCS-1157 i01509333

NOTEREFNO



SEEPAGE

1 1 9Y-6089 1 GASKET2 1 0S-1589 3 BOLT (5/8-11X1.75 IN)3 1 4D-3704 3 WASHER-HARD (17X30X5MM THK)4 1 4N-1114 1 COVER



F9SLW-AK-TMM-020

BASIC ENGINE159-6159 COVER GP-FRONT HOUSING

CAM AND IDLER GEAR ACCESSALSO AN ATTACHMENT

SMCS-1151, 1166 i02302433

NOTEREFNO



SEEPAGE

1 1 174-7462 12 SCREW-BUTTON HEAD2 1 175-1367 2 SPACER (8.8X16X10-MM THK) (MARKED X)3 1 209-3569 1 COVER GP-FRONT HOUSING

1 160-7271 1 SEAL4 1 031-4155 2 LOCKNUT (5/16-18-THD) (MARKED X)5 1 175-1366 2 STUD (MARKED X)6 1 163-4565 2 SEAL-O-RING (MARKED X)



F9SLW-AK-TMM-020

BASIC ENGINE150-3141 COVER GP-VALVE MECHANISM

PART OF 187-3316 COVER GP-VALVE MECHANISMAN ATTACHMENT

SMCS-1107 i02207391

NOTEREFNO



SEEPAGE

1 1 149-7376 1 COVER-VALVE MECHANISM2 1 242-9537 1 SEAL (COVER, VALVE MECHANISM)3 1 243-1159 6 FASTENER AS

(EACH INCLUDES)1 149-7378 1 GROMMET



F9SLW-AK-TMM-020


PART OF 187-3316 COVER GP-VALVE MECHANISMAN ATTACHMENT

SMCS-1107 i02178683

NOTEREFNO



SEEPAGE

1 1 242-9537 1 SEAL (COVER, VALVE MECHANISM)2 1 243-1159 6 FASTENER AS (VALVE COVER)


3 1 177-4639 1 COVER AS-VALVE



F9SLW-AK-TMM-020


PROVIDES FRONT MOUNTED BREATHERAN ATTACHMENT

SMCS-1107 i01606152

NOTEREFNO



SEEPAGE

Y 1 1 150-3141 2 COVER GP-VALVE MECHANISM 18Y 2 1 159-9343 1 COVER GP-VALVE MECHANISM 19




F9SLW-AK-TMM-020


PART OF 250-9990 COVER GP-VALVE MECHANISMFOR USE WITH DUAL ECMALSO AN ATTACHMENT

SMCS-1107 i02285132

NOTEREFNO



SEEPAGE



4 1 251-4679 3 FASTENER AS(EACH INCLUDES)

1 149-7378 1 GROMMET



F9SLW-AK-TMM-020


PART OF 250-9990 COVER GP-VALVE MECHANISMALSO AN ATTACHMENT

SMCS-1107 i02285100

NOTEREFNO



SEEPAGE

1 1 177-4639 1 COVER AS-VALVE2 1 242-9537 1 SEAL (COVER, VALVE MECHANISM)3 1 243-1159 3 FASTENER AS


4 1 251-4679 3 FASTENER AS(EACH INCLUDES)

1 149-7378 1 GROMMET



F9SLW-AK-TMM-020


NO OIL FILLFOR USE WITH DUAL ECMALSO AN ATTACHMENT

SMCS-1107 i02285077

NOTEREFNO



SEEPAGE

Y 1 1 250-9986 1 COVER GP-VALVE MECHANISM 21Y 2 1 250-9987 1 COVER GP-VALVE MECHANISM 22Y 3 1 261-7166 1 COVER GP-VALVE MECHANISM 24




F9SLW-AK-TMM-020


PART OF 250-9990 COVER GP-VALVE MECHANISMALSO AN ATTACHMENT

SMCS-1107 i02285092

NOTEREFNO



SEEPAGE



4 1 251-4679 1 FASTENER AS1 149-7378 1 GROMMET



F9SLW-AK-TMM-020

BASIC ENGINE189-4917 CRANKSHAFT GP

ALSO AN ATTACHMENT

SMCS-1202 i02318839

NOTEREFNO



SEEPAGE

1 1 7E-9262 2 PLATE-THRUST2 1 142-5867 1 SEAL GP-CRANKSHAFT (FRONT)3 1 211-0592 7 BEARING-MAIN (STANDARD)

AB 1 4W-5698 BEARING-MAIN (0.63-MM US)AB 1 4W-5699 BEARING-MAIN (1.27-MM US)AB 1 4W-5700 BEARING-MAIN (0.63-MM OS)AB 1 4W-5701 BEARING-MAIN (0.63-MM US, 0.63-MM OS)

4 1 189-4918 1 CRANKSHAFT AS4A 1 187-8981 1 GEAR-CRANKSHAFT (80-TEETH)4B 1 7S-5005 1 DOWEL4C 1 4N-0684 1 DOWEL

A-NOT PART OF THIS GROUPB-USE AS REQUIRED



F9SLW-AK-TMM-020

BASIC ENGINE229-8568 CYLINDER BLOCK AS

PART OF 261-0052 CYLINDER BLOCK ASALSO AN ATTACHMENT

SMCS-1201 i02228404

NOTEREFNO



SEEPAGE

1 1 167-8081 7 CAP-CRANKSHAFT BEARING2 1 167-8083 14 BOLT (7/8-14X7.5-IN)3 1 9H-1031 14 WASHER-HARD (24X41.5X6-MM THK)



F9SLW-AK-TMM-020

BASIC ENGINE261-0052 CYLINDER BLOCK AS

PART OF 261-0191 CYLINDER BLOCK GPALSO AN ATTACHMENT

SMCS-1201 i02228386

NOTEREFNO



SEEPAGE

1 1 155-0809 6 SEAL-LINER2 1 155-0810 6 SEAL-LINER3 1 155-2793 6 SEAL-LINER4 1 253-8766 6 LINER-CYLINDER

Y 5 1 229-8568 1 CYLINDER BLOCK AS 266 1 9L-5854 6 BAND-FILLER (130.2-MM ID)




F9SLW-AK-TMM-020

BASIC ENGINE261-0191 CYLINDER BLOCK GP

ALSO AN ATTACHMENT

SMCS-1201 i02359738

NOTEREFNO



SEEPAGE

1 1 1S-9540 1 DOWEL2 1 4N-1650 1 DOWEL3 1 6I-1055 1 DOWEL4 1 6I-4421 1 PLATE-SPACER5 1 8S-9094 1 PLUG-ORIFICE6 1 142-2329 1 SEAL7 1 227-1204 1 GASKET8 1 250-0466 2 SEAL-O-RING

Y 9 1 261-0052 1 CYLINDER BLOCK AS 2710 1 266-6038 2 DOWEL11 1 100-7399 2 PLUG12 1 4N-0683 2 DOWEL13 1 5P-0840 1 SEAL-O-RING



F9SLW-AK-TMM-020

BASIC ENGINE261-0191 CYLINDER BLOCK GP (contd. ) i02359738



F9SLW-AK-TMM-020

BASIC ENGINE223-7263 CYLINDER HEAD ASWITH PRE-FINISHED VALVE SEAT INSERTSPART OF 243-6741 CYLINDER HEAD AS

ALSO AN ATTACHMENT

SMCS-1100, 1101 i02118405

NOTEREFNO



SEEPAGE

1 1 122-7375 24 GUIDE-VALVEB 2 1 216-5582 7 BEARING-SLEEVEAB 1 217-0751 BEARING-SLEEVE (0.254-MM OS)AB 1 217-0752 BEARING-SLEEVE (0.762-MM OS)

3 1 222-1982 1 CYLINDER HEAD1 224-3983 12 INSERT-SEAT (INLET)1 226-5561 12 INSERT-VALVE (EXHAUST)

4 1 227-4239 1 SLEEVE-INJECTOR5 1 166-2903 6 SEAL-O-RING6 1 166-2904 6 SEAL-O-RING7 1 3B-0623 17 PLUG-CUP8 1 3B-0645 20 PLUG-CUP9 1 8T-6757 3 PLUG-PIPE10 1 9X-7430 6 SEAL-O-RING




F9SLW-AK-TMM-020

BASIC ENGINE243-0943 CYLINDER HEAD AS

PART OF 243-6741 CYLINDER HEAD ASALSO AN ATTACHMENT

SMCS-1100, 1101 i01983776

NOTEREFNO



SEEPAGE

1 1 152-7582 12 INSERT-VALVE SEAT (EXHAUST) (STANDARD)AB 1 167-0642 INSERT-VALVE SEAT (0.76 MM O.S.)AB 1 170-4737 INSERT-VALVE SEAT (0.51 MM O.S.)

2 1 175-3617 12 INSERT-VALVE SEAT (INLET) (STANDARD)AB 1 167-0643 INSERT-VALVE SEAT (0.76 MM O.S.)AB 1 170-4738 INSERT-VALVE SEAT (0.51 MM O.S.)




F9SLW-AK-TMM-020

BASIC ENGINE243-6741 CYLINDER HEAD ASWITH MACHINE IN PLACE VALVE SEAT INSERTS

PART OF 223-9250 CYLINDER HEAD GPALSO AN ATTACHMENT

SMCS-1100, 1101 i01983686

NOTEREFNO



SEEPAGE

1 2 122-7375 24 GUIDE-VALVE (STANDARD)AB 2 122-0447 GUIDE-VALVE (0.51-MM OS)AB 2 122-8612 GUIDE-VALVE (0.13-MM OS)

2 1 216-5582 7 BEARING-SLEEVE (STANDARD)AB 1 217-0751 BEARING-SLEEVE (0.254-MM OS)AB 1 217-0752 BEARING-SLEEVE (0.762-MM OS)

3 2 227-4239 6 SLEEVE-INJECTORY 4 1 243-0943 1 CYLINDER HEAD AS 31

ORY 1 223-7263 1 CYLINDER HEAD AS 30

5 2 166-2903 6 SEAL-O-RING6 2 166-2904 6 SEAL-O-RING7 1 3B-0623 17 PLUG-CUP8 1,2 3B-0645 20 PLUG-CUP9 2 8T-6757 3 PLUG-PIPE10 2 9X-7430 6 SEAL-O-RING

A-NOT PART OF THIS GROUPB-USE AS REQUIREDY-SEPARATE ILLUSTRATION


F9SLW-AK-TMM-020

BASIC ENGINE243-6741 CYLINDER HEAD AS (contd. ) i01983686



F9SLW-AK-TMM-020

BASIC ENGINE223-9250 CYLINDER HEAD GP

PART OF 234-9216 CYLINDER HEAD GPALSO AN ATTACHMENT

SMCS-1100 i02011745

NOTEREFNO



SEEPAGE

1 1 2A-4429 48 LOCK-RETAINER2 1 6I-0928 24 WASHER3 1 153-7023 12 VALVE-INLET4 1 153-7024 12 VALVE-EXHAUST5 1 163-2478 24 SEAL-VALVE STEM6 1 211-3123 24 SPRING-VALVE

CY 7 1 243-6741 1 CYLINDER HEAD AS 328 1 186-2001 24 ROTOCOIL AS9 1 211-3122 24 SPRING-VALVE

C-CHANGE FROM PREVIOUS TYPEY-SEPARATE ILLUSTRATION



F9SLW-AK-TMM-020

BASIC ENGINE234-9216 CYLINDER HEAD GP

ALSO AN ATTACHMENT

SMCS-1100 i01975145

NOTEREFNO



SEEPAGE

1 1 3E-6772 24 SEAL2 1 6I-4025 16 FASTENER GP-CYLINDER HEAD

(EACH INCLUDES)1 5H-1504 1 WASHER-HARD (20X33.5X5-MM THK)1 124-1855 1 BOLT-12 POINT HEAD (3/4-16X194-MM)

3 1 106-1792 12 STUD-TAPERLOCK4 1 106-5673 10 FASTENER GP-CYLINDER HEAD

(EACH INCLUDES)1 5H-1504 1 WASHER-HARD (20X33.5X5-MM THK)1 124-1854 1 BOLT-12 POINT HEAD (3/4-16X216-MM)

YR 5 1 223-9250 1 CYLINDER HEAD GP 356 1 183-3408 3 PLUG AS

(EACH INCLUDES)1 9S-8004 1 PLUG

6A 1 6V-5049 1 SEAL-O-RING7 1 224-5122 1 GASKET8 1 5P-0840 1 SEAL-O-RING




F9SLW-AK-TMM-020

BASIC ENGINE209-2786 DAMPER & PULLEY GP

2 GROOVEFOR USE WITH 16 INCH DAMPER

ALSO AN ATTACHMENT

SMCS-1205 i02186782

NOTEREFNO



SEEPAGE

1 1 131-7880 6 BOLT (5/8-18X5.5-IN)R 2 1 167-8130 1 DAMPER AS

3 1 241-5732 1 ADAPTER-DAMPER4 1 1F-7958 12 NUT-FULL (1/2-13-THD)5 1 2D-8155 12 STUD-TAPERLOCK6 1 3N-9540 2 PULLEY (1 GROOVE)

R-REMFG PART MAY BE AVAILABLE



F9SLW-AK-TMM-020

BASIC ENGINE6I-3638 DRIVE GP-PUMP

LEFT HAND REARWARD FACING SAE 2 BOLT FLANGE WITH SPLINE DRIVEFOR USE WITH THE 2.5 BASE MODULE LARGE CAM GEAR TRAIN, CUSTOMER SUPPLIED SAE

"A" PUMP WITH 11 TOOTH 16/32 DEPTH SPLINEALSO AN ATTACHMENT

SMCS-1017, 1207, 3108 i01949792

NOTEREFNO



SEEPAGE

1 1 0S-1590 3 BOLT (3/8-16X2-IN)2 1 8T-9527 1 SEAL-O-RING

YC 3 1 133-9907 1 ADAPTER GP-PUMP DRIVE 94 1 5M-2894 4 WASHER-HARD (10.2X18.5X2.5-MM THK)5 1 9S-8752 1 NUT-FULL (3/8-16-THD)

C-CHANGE FROM PREVIOUS TYPEY-SEPARATE ILLUSTRATION



F9SLW-AK-TMM-020

BASIC ENGINE209-8304 FASTENER GP-ENGINE

FOR USE WITH LH SERVICE ENGINEALSO AN ATTACHMENT

SMCS-1000 i01719522

NOTEREFNO



SEEPAGE

1 1 0S-1588 1 BOLT (3/8-16X1.25 IN)2 1 0S-1594 1 BOLT (3/8-16X1 IN)



F9SLW-AK-TMM-020

BASIC ENGINE4P-6846 FASTENER GP-FRONT HOUSING

ALSO AN ATTACHMENT

SMCS-1151, 1162 i00670557

NOTEREFNO



SEEPAGE

1 1 7N-0452 1 PLATE2 1 0S-1594 2 BOLT (3/8-16X1IN)3 1 5M-2894 2 WASHER (2.5MM THK)



F9SLW-AK-TMM-020

BASIC ENGINE201-8358 FASTENER GP-FRONT HOUSING

FOR USE WITH 1000 HP AT 2300 RPM "E" RATED TWIN TURBOCHARGED ENGINEALSO AN ATTACHMENT

SMCS-1151, 1162 i01475894

NOTEREFNO



SEEPAGE

1 1 156-0853 2 STUD-TAPERLOCK2 1 1F-7958 2 NUT-FULL (1/2-13-THD)3 1 5P-8245 2 WASHER-HARD (13.5X25.5X3-MM THK)



F9SLW-AK-TMM-020

BASIC ENGINE109-1657 FASTENER GP-VALVE MECHANISM

ALSO AN ATTACHMENT

SMCS-1102 i01090405

NOTEREFNO



SEEPAGE

1 1 5J-5794 12 BOLT (1/2-13X3.5-IN)2 1 8L-8413 6 STRAP-CABLE



F9SLW-AK-TMM-020

BASIC ENGINE140-6330 FITTING GP-OIL PANPROVIDES PLUG FOR LH REAR OPENING IN OIL PAN

FOR USE WITH RH SUMP PUMPALSO AN ATTACHMENT

SMCS-1302 i00670243

NOTEREFNO



SEEPAGE

1 1 8T-6761 1 PLUG-PIPE (1-11-1/2 NPTF THD)



F9SLW-AK-TMM-020

BASIC ENGINE140-6331 FITTING GP-OIL PANPROVIDES PLUG FOR RH REAR OPENING IN OIL PAN

FOR USE WITH LH SUMP PUMPALSO AN ATTACHMENT

SMCS-1302 i00670248

NOTEREFNO



SEEPAGE

1 1 8T-6761 1 PLUG-PIPE (1-11-1/2 NPTF THD)



F9SLW-AK-TMM-020

BASIC ENGINE7N-3060 FLYWHEEL GP

FOR USE WITH SAE NO. 1 FLYWHEEL HOUSINGALSO AN ATTACHMENT

SMCS-1156 i01472674

NOTEREFNO



SEEPAGE

1 1 0S-1601 12 BOLT (5/8-18X2.75IN)1 4D-3704 12 WASHER-HARD (17X30X5MM THK)

2 1 7W-1248 1 FLYWHEEL AS3 1 4N-2514 1 GEAR (113 TEETH)



F9SLW-AK-TMM-020

BASIC ENGINE204-9316 GEAR GP-CAMSHAFT

PART OF 207-0449 GEAR GP-FRONTALSO AN ATTACHMENT

SMCS-1212 i01549424

NOTEREFNO



SEEPAGE

1 1 9X-8872 16 BOLT-LOCKING (3/8-16X0.875 IN)



F9SLW-AK-TMM-020

BASIC ENGINE207-0449 GEAR GP-FRONT

SHOT-PEENED CLUSTER IDLER AND AN 8 BOLT CAM GEAR RETAINERALSO AN ATTACHMENT

SMCS-1206 i02332196

NOTEREFNO



SEEPAGE

1 2 0S-1571 1 BOLT (3/8-16X1.75-IN)2 2 2J-3118 5 BOLT-LOCKING (3/8-16X1.25-IN)3 1 5P-4142 2 BOLT-LOCKING (3/8-16X1.5-IN)4 2 1B-8705 1 KEY-WOODRUFF5 2 1P-7346 1 WASHER-HARD (10.2X35X6-MM THK)6 1 126-1756 10 BOLT-LOCKING (5/16-18X0.875-IN)7 2 112-9217 1 PLATE-THRUST8 2 130-4701 1 GEAR AS (56-TEETH)

2 130-4698 1 BEARING-SLEEVE9 2 151-5966 1 SHAFT AS-STUB

2 6I-3623 1 DOWEL10 1 6I-3624 2 PLATE-THRUST11 2 6I-3625 1 GEAR AS (71-TEETH)

2 101-8468 1 BEARING-SLEEVEY 12 2 204-9316 1 GEAR GP-CAMSHAFT (96 TEETH) 46

13 2 197-4971 1 SHAFT-STUB14 2 158-3416 1 SHAFT-STUB15 1 031-3185 6 BOLT-12 POINT HEAD (5/8-11X3-IN)16 2 149-9110 1 GEAR-OIL PUMP DRIVE (69-TEETH)17 1,2 9S-8752 10 NUT-FULL (3/8-16-THD)18 1,2 9X-6458 12 WASHER-HARD (10.2X22.5X3-MM THK)19 1 117-8801 1 SEAL-O-RING20 1 5E-8771 1 SEAL-O-RING21 2 159-1533 1 PLATE-SEALING22 2 159-8524 1 ADAPTER AS

2 6V-3677 1 DOWEL23 2 102-5861 1 PLATE-THRUST24 1 107-0583 3 BOLT-LOCKING (1/4-20X0.87-IN)25 2 187-8979 1 GEAR AS (105, 63-TEETH)

2 1B-8705 1 KEY-WOODRUFF2 6I-4582 1 GEAR (63-TEETH)2 128-2661 1 BEARING-SLEEVE2 187-8980 1 GEAR (105-TEETH)



F9SLW-AK-TMM-020

BASIC ENGINE207-0449 GEAR GP-FRONT (contd. ) i02332196



F9SLW-AK-TMM-020

BASIC ENGINE209-3646 GUARD GP-DAMPER

MOLDED PLASTICFOR USE WITH 16 INCH OD DAMPER

ALSO AN ATTACHMENT

SMCS-1205 i01897121

NOTEREFNO



SEEPAGE

1 1 8R-8088 4 SPACER (11.66X15.88X18-MM THK)2 1 209-3647 1 GUARD3 1 4L-9337 3 BOLT (3/8-16X1.5-IN)4 1 5P-1075 5 WASHER-HARD (10.2X22.5X3-MM THK)5 1 5S-7383 1 BOLT (3/8-16X1.75-IN)6 1 6V-8801 1 NUT (3/8-16-THD)


F9SLW-AK-TMM-020

BASIC ENGINE209-3646 GUARD GP-DAMPER (contd. ) i01897121



F9SLW-AK-TMM-020


FOR USE WITH SIX GROOVE PULLEY, 16 INCH DAMPER, ALTERNATOR MOUNTING OFF OFTHE FRONT HOUSING ON THE MARINE ENGINES

AN ATTACHMENT

SMCS-1205 i02307625

NOTEREFNO



SEEPAGE

1 1 8R-8088 3 SPACER (11.66X15.88X18-MM THK)2 1 209-3643 1 BRACKET AS3 1 254-6037 1 GUARD4 1 0S-1585 2 BOLT (1/2-13X1.5-IN)5 1 4L-9337 2 BOLT (3/8-16X1.5-IN)6 1 5P-1075 4 WASHER-HARD (10.2X22.5X3-MM THK)7 1 5P-8245 2 WASHER-HARD (13.5X25.5X3-MM THK)8 1 5S-7383 1 BOLT (3/8-16X1.75-IN)9 1 6V-8801 1 NUT (3/8-16-THD)



F9SLW-AK-TMM-020


FOR USE WITH 16 INCH DAMPER, ALTERNATOR MOUNTING OFF OF THE FRONT HOUSINGON THE MARINE ENGINES

AN ATTACHMENT

SMCS-1205 i02307624

NOTEREFNO



SEEPAGE

1 1 8R-8088 3 SPACER (11.66X15.88X18-MM THK)2 1 209-3643 1 BRACKET AS3 1 254-6022 1 GUARD4 1 0S-1585 2 BOLT (1/2-13X1.5-IN)5 1 4L-9337 2 BOLT (3/8-16X1.5-IN)6 1 5P-1075 4 WASHER-HARD (10.2X22.5X3-MM THK)7 1 5P-8245 2 WASHER-HARD (13.5X25.5X3-MM THK)8 1 5S-7383 1 BOLT (3/8-16X1.75-IN)9 1 6V-8801 1 NUT (3/8-16-THD)



F9SLW-AK-TMM-020

BASIC ENGINE198-1295 HOUSING GP-FLYWHEEL

FOR USE WITH 196-0220PAGE 105ALSO AN ATTACHMENT

SMCS-1157 i02318837

NOTEREFNO



SEEPAGE

1 1 5F-0304 1 PLUG (FLYWHEEL HOUSING)2 1 142-5868 1 SEAL GP-CRANKSHAFT (REAR)(FLYWHEEL HOUSING)3 1 159-3955 1 SEAL4 1 169-4703 1 SEAL5 1 198-1294 1 HOUSING-FLYWHEEL6 1 165-3929 8 BOLT (3/8-16X1.5-IN)7 1 165-3931 5 BOLT (3/8-16X1.75-IN)8 1 165-3934 2 BOLT (3/8-16X2.75-IN)9 1 2A-1162 1 GASKET10 1 5J-5793 9 BOLT-12 POINT HEAD (1/2-13X1.75-IN)11 1 5M-2894 15 WASHER-HARD (10.2X18.5X2.5-MM THK)12 1 5P-8245 9 WASHER-HARD (13.5X25.5X3-MM THK)13 1 7X-7731 4 PLUG-PIPE14 1 8T-6765 2 PLUG-PIPE


F9SLW-AK-TMM-020

BASIC ENGINE198-1295 HOUSING GP-FLYWHEEL (contd. ) i02318837



F9SLW-AK-TMM-020

BASIC ENGINE206-1211 HOUSING GP-FRONT

PROVIDES FRONT HOUSING WITH BOLTS REMOVED FOR FUEL LINES AND HEAT EXCHANGERBRACKET AT THE TOP REAR OF THE FRONT HOUSING

ALSO AN ATTACHMENTTYPE 1

SMCS-1151, 1162 i01711845

NOTEREFNO



SEEPAGE

1 1 6I-3968 1 BRACKET-SUPPORT2 1 101-3120 2 SPACER (10.5X25X20-MM THK)3 1 120-9243 2 STUD4 1 126-1757 7 WASHER (10.85X19.3X1.27-MM THK)5 1 129-5427 2 WASHER (14X27X1.27-MM THK)6 1 129-5428 12 STUD7 1 155-9524 1 SEAL-INTEGRAL8 1 158-8881 1 PLATE9 1 166-9144 1 GASKET10 1 175-1483 1 HOUSING AS-FRONT

1 3E-8044 1 STUD11 1 0L-2070 1 BOLT (3/8-16X2.25-IN)12 1 0S-1571 2 BOLT (3/8-16X1.75-IN)13 1 0S-1588 7 BOLT (3/8-16X1.25-IN) (MARKED X)14 1 0S-1591 2 BOLT (3/8-16X1.5-IN)15 1 0T-0055 9 BOLT (3/8-16X4.25-IN)16 1 5M-2894 30 WASHER-HARD (10.2X18.5X2.5-MM THK)17 1 5P-4255 8 BOLT-LOCKING (3/8-16X1-IN)18 1 8S-9191 1 BOLT (3/8-16X4-IN)19 1 9S-8752 2 NUT-FULL (3/8-16-THD)20 1 9X-6458 2 WASHER-HARD (10.2X22.5X3-MM THK)


F9SLW-AK-TMM-020

BASIC ENGINE206-1211 HOUSING GP-FRONT (contd. ) i01711845



F9SLW-AK-TMM-020

BASIC ENGINE206-1211 HOUSING GP-FRONT

PROVIDES FRONT HOUSING WITH BOLTS REMOVED FOR FUEL LINES AND HEAT EXCHANGERBRACKET AT THE TOP REAR OF THE FRONT HOUSING

ALSO AN ATTACHMENTTYPE 2

SMCS-1151, 1162 i02343786

NOTEREFNO



SEEPAGE

1 1 6I-3968 1 BRACKET-SUPPORT2 1 101-3120 2 SPACER (10.5X25X20-MM THK)3 1 120-9243 2 STUD4 1 126-1757 7 WASHER (10.85X19.3X1.27-MM THK)5 1 129-5427 2 WASHER (14X27X1.27-MM THK)6 1 129-5428 12 STUD7 1 155-9524 1 SEAL-INTEGRAL8 1 158-8881 1 PLATE9 1 166-9144 1 GASKET10 1 175-1483 1 HOUSING AS-FRONT

1 3E-8044 1 STUD11 1 0L-2070 1 BOLT (3/8-16X2.25-IN)12 1 0S-1571 2 BOLT (3/8-16X1.75-IN)13 1 0S-1588 7 BOLT (3/8-16X1.25-IN) (MARKED X)14 1 0S-1591 2 BOLT (3/8-16X1.5-IN)15 1 0T-0055 5 BOLT (3/8-16X4.25-IN)16 1 5M-2894 26 WASHER-HARD (10.2X18.5X2.5-MM THK)17 1 5P-4255 8 BOLT-LOCKING (3/8-16X1-IN)18 1 8S-9191 1 BOLT (3/8-16X4-IN)19 1 9S-8752 2 NUT-FULL (3/8-16-THD)20 1 9X-6458 2 WASHER-HARD (10.2X22.5X3-MM THK)


F9SLW-AK-TMM-020

BASIC ENGINE206-1211 HOUSING GP-FRONT (contd. ) i02343786



F9SLW-AK-TMM-020

BASIC ENGINE124-6328 LIFTING GP-ENGINE

REARALSO AN ATTACHMENT

SMCS-1122 i00670934

NOTEREFNO



SEEPAGE

1 1 124-6327 1 EYE-LIFTING2 1 5M-2894 8 WASHER (2.5MM THK)3 1 0S-1594 3 BOLT (3/8-16X1IN)4 1 0S-1588 5 BOLT (3/8-16X1.25IN)5 1 140-6333 1 PLATE



F9SLW-AK-TMM-020

BASIC ENGINE127-0564 LIFTING GP-ENGINE

FRONTALSO AN ATTACHMENT

SMCS-1122 i00671604

NOTEREFNO



SEEPAGE

1 1 127-0563 1 EYE-LIFTING2 1 0S-1595 4 BOLT (1/2-13X1.25-IN)3 1 5P-8245 4 WASHER-HARD (13.5X25.5X3-MM THK)



F9SLW-AK-TMM-020

BASIC ENGINE190-0009 MECHANISM GP-FUEL PUMP & VALVE

ALSO AN ATTACHMENT

SMCS-1102, 1123 i01720206

NOTEREFNO



SEEPAGE

Y 1 1 210-2521 3 ROCKER ARM GP 732 1 6I-1458 12 BRIDGE-VALVE




F9SLW-AK-TMM-020

BASIC ENGINE209-3642 MOUNTING GP-ALTERNATOR

FOR USE WITH RH MOUNTED HEAVY DUTY ALTERNATORALSO AN ATTACHMENT

SMCS-1154, 1405 i01719605

NOTEREFNO



SEEPAGE

1 1 5B-8473 1 V-BELT (ALTERNATOR)2 1 1W-8793 1 SPACER (13.8X30X20-MM THK)3 1 8S-5383 1 BLOCK4 1 131-8269 1 PULLEY (1 GROOVE)5 1 180-7981 1 ROD6 1 209-3643 1 BRACKET AS (ALTERNATOR BELT TENSIONER ROD)7 1 209-5762 1 BRACKET AS (ALTERNATOR MOUNTING)8 1 0S-1595 2 BOLT (1/2-13X1.25-IN)9 1 0S-1619 1 BOLT (3/8-16X3-IN)10 1 0T-0065 1 BOLT (3/8-16X3.5-IN)11 1 5M-2894 3 WASHER-HARD (10.2X18.5X2.5-MM THK)12 1 5P-8245 2 WASHER-HARD (13.5X25.5X3-MM THK)13 1 6V-8188 1 NUT (1/2-13-THD)14 1 7X-0338 1 BOLT (1/2-13X6-IN)15 1 7X-0346 1 BOLT (5/8-11X2-IN)16 1 7X-0448 3 NUT (5/8-11-THD)

M 17 1 7X-0513 2 WASHER-HARD (17X30X5-MM THK)M 18 1 8T-4122 3 WASHER-HARD (17X32X3.5-MM THK)

19 1 8T-4223 3 WASHER-HARD (13.5X25.5X3-MM THK)20 1 8T-8919 1 BOLT (1/2-13X1.75-IN)21 1 9S-8752 1 NUT-FULL (3/8-16-THD)

M-METRIC PART


F9SLW-AK-TMM-020

BASIC ENGINE209-3642 MOUNTING GP-ALTERNATOR (contd. ) i01719605



F9SLW-AK-TMM-020

BASIC ENGINE228-0880 PAN GP-OILENGINE

FOR USE WITH SINGLE TURBOALSO AN ATTACHMENT

SMCS-1302 i02240483

NOTEREFNO



SEEPAGE

1 1 1W-9113 1 PAN-OIL2 1 9N-3167 1 PLATE3 1 9X-6451 1 PLUG-DRAIN (ENGINE OIL PAN)4 1 188-0210 2 GASKET5 1 061-9458 1 SEAL-O-RING6 1 1A-2029 3 BOLT (3/8-16X1.125-IN)7 1 2P-3205 40 BOLT-WASHER HEAD (3/8-16X1.75-IN)8 1 5M-2894 3 WASHER-HARD (10.2X18.5X2.5-MM THK)9 1 8T-6761 3 PLUG-PIPE10 1 9S-4182 1 PLUG11 1 9X-7378 1 SEAL-O-RING



F9SLW-AK-TMM-020

BASIC ENGINE235-6393 PISTON & ROD GP

14.5:1 COMPRESSION RATIOALSO AN ATTACHMENT

SMCS-1225 i02404456

NOTEREFNO



SEEPAGE

1 1 151-5925 1 BOLT (7/16-14-2A-THD)2 1 180-7350 1 PIN-PISTON3 1 187-1503 1 RING-PISTON (INTERMEDIATE)4 1 196-2429 1 JET AS-PISTON COOLING

C 5 1 246-5659 1 RING-PISTON-OIL6 1 223-9159 1 RING-PISTON-TOP

R 7 1 224-3245 1 ROD AS7A 1 213-3217 4 BOLT (MJ11X1.25X84-MM)7B 1 228-5820 1 BEARING7C 1 7N-2043 2 DOWEL8 1 224-3246 1 BEARING-CONNECTING ROD (STANDARD)

AB 1 232-3235 BEARING-CONNECTING ROD (0.64-MM US)AB 1 232-3236 BEARING-CONNECTING ROD (1.27-MM US)

9 1 230-2569 2 RETAINER-PIN10 1 235-8098 1 BODY AS-PISTON

A-NOT PART OF THIS GROUPB-USE AS REQUIREDC-CHANGE FROM PREVIOUS TYPER-REMFG PART MAY BE AVAILABLE


F9SLW-AK-TMM-020

BASIC ENGINE235-6393 PISTON & ROD GP (contd. ) i02404456



F9SLW-AK-TMM-020

BASIC ENGINE234-9222 PLUG GP-CYLINDER BLOCK

ALSO AN ATTACHMENT

SMCS-1201 i02277853

NOTEREFNO



SEEPAGE

2 1 183-3409 1 PLUG AS (HIGH TEMPERATURE)1 033-5853 1 SEAL-O-RING (08.92MM ID)

3 1 8L-2786 5 SEAL-O-RING (16.36MM ID)4 1 9S-8005 7 PLUG (3/4-16 THD)5 1 6V-6609 2 SEAL-O-RING (16.36MM ID)



F9SLW-AK-TMM-020


PROVIDES AN O-RING PLUG AND SEAL FOR THE BLOCK LH SIDE AT THE FRONT OILSUPPLY HOLE

ALSO AN ATTACHMENT

SMCS-1201 i01983039

NOTEREFNO



SEEPAGE

1 1 9S-8002 1 PLUG1 033-5853 1 SEAL-O-RING



F9SLW-AK-TMM-020


ALSO AN ATTACHMENT

SMCS-1201 i02116538

NOTEREFNO



SEEPAGE

C 1 1 6V-6609 1 SEAL-O-RING2 1 8L-2786 1 SEAL-O-RING

C 3 1 9S-8005 2 PLUGC-CHANGE FROM PREVIOUS TYPE



F9SLW-AK-TMM-020

BASIC ENGINE234-9219 PLUG GP-CYLINDER HEAD

FOR USE WITH 222-1982 CYLINDER HEADALSO AN ATTACHMENT

SMCS-1100 i01988260

NOTEREFNO



SEEPAGE

1 1 183-3408 5 PLUG AS (HIGH TEMPERATURE)(EACH INCLUDES)

1 6V-5049 1 SEAL-O-RING (11.89MM ID)1 9S-8004 1 PLUG (9/16-18 THD)

2 1 6V-6609 1 SEAL-O-RING (16.36MM ID)3 1 8L-2786 2 SEAL-O-RING (16.36MM ID)4 1 9S-8005 3 PLUG (3/4-16 THD)



F9SLW-AK-TMM-020

BASIC ENGINE234-9776 PLUG GP-ENGINE

STRAIGHT THREAD O-RING PORTSALSO AN ATTACHMENT

SMCS-1100 i02006055

NOTEREFNO



SEEPAGE

1 1 9S-8005 1 PLUG2 1 6V-6609 1 SEAL-O-RING



F9SLW-AK-TMM-020

BASIC ENGINE124-3388 SUPPORT GP-ENGINE

FRONTALSO AN ATTACHMENT

SMCS-1154 i01994517

NOTEREFNO



SEEPAGE

1 1 124-3389 1 SUPPORT AS2 1 131-0117 2 BRACKET3 1 5P-8245 8 WASHER-HARD (13.5X25.5X3-MM THK)4 1 2H-6488 8 BOLT (1/2-13X5-IN)5 1 5P-8247 8 WASHER-HARD (17X32X3.5-MM THK)6 1 9X-8880 8 BOLT (5/8-11X2-IN)



F9SLW-AK-TMM-020

LUBRICATION SYSTEM201-7291 BREATHER GP

PART OF 201-1270, 262-6133 AIR CLEANER GPALSO AN ATTACHMENT

SMCS-1317 i02087625

NOTEREFNO



SEEPAGE

1 1 163-7344 1 FILTER ELEMENT AS-FUMES (BREATHER)2 1 195-4550 1 CAP3 1 198-6867 1 ELBOW4 1 201-7292 1 CONNECTOR5 1 2S-4078 2 SEAL-O-RING


SEBP4176-01 1 of 1 LUBRICATION SYSTEM 75

F9SLW-AK-TMM-020

LUBRICATION SYSTEM4N-2481 FASTENER GP-OIL PUMP MOUNTINGENGINE

ALSO AN ATTACHMENT

SMCS-1304 i01446823

NOTEREFNO



SEEPAGE

1 1 0L-1143 2 BOLT (3/8-16X2.50 IN)2 1 0S-1590 1 BOLT (3/8-16X2 IN)3 1 5M-2894 3 WASHER-HARD (10.2X18.5X2.5MM THK)


76 LUBRICATION SYSTEM 1 of 1 SEBP4176-01

F9SLW-AK-TMM-020

LUBRICATION SYSTEM171-2094 FILLER GP-ENGINE OIL

TIMING GEAR COVER MOUNTEDFOR USE WITH OR WITHOUT SOUND SUPPRESSION PANELS

ALSO AN ATTACHMENT

SMCS-1316 i02391970

NOTEREFNO



SEEPAGE

1 1 068-4497 1 CAP-FILLER (ENGINE OIL)2 1 264-4288 1 TUBE-OIL FILLER3 1 061-9455 1 SEAL-O-RING4 1 2B-2695 2 BOLT (5/16-18X0.875-IN)5 1 9M-1974 2 WASHER-HARD (8.8X16X2-MM THK)


SEBP4176-01 1 of 1 LUBRICATION SYSTEM 77

F9SLW-AK-TMM-020

LUBRICATION SYSTEM243-3376 FILTER & LINES GP-ENGINE OIL

LH MOUNTEDFOR USE WITH SAE NO. 1 FLYWHEEL HOUSING, 198-1295PAGE 54,

201-1270PAGE 140, 245-9806PAGE 102AN ATTACHMENT

TYPE 1

SMCS-1306, 1307, 1308 i02155676

NOTEREFNO



SEEPAGE

1 1 1B-8704 2 KEY-WOODRUFF2 1 1R-0716 2 FILTER AS-ENGINE OIL3 1 2N-0178 1 PANEL4 1 2N-0179 1 COVER-PANEL5 1 2N-0794 2 RETAINER6 1 2N-5848 1 BASE AS7 1 2P-3760 2 GASKET8 1 2P-3761 2 COVER9 1 2P-4301 2 BASE AS (OIL FILTER)

(EACH INCLUDES)1 2P-4304 1 STUD-TAPERLOCK

10 1 2P-4305 4 GASKET11 1 2W-3681 2 INDICATOR AS (ENGINE OIL PRESS

F9SLW-AK-TMM-020 FINAL C18 Marine Engine Model NAY1 Parts Manual 051015

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Transcript of F9SLW-AK-TMM-020 FINAL C18 Marine Engine Model NAY1 Parts Manual 051015