External Moisture Clause E2 Alternative Solution · PDF fileExternal Moisture Clause E2...

Building Code External Moisture

Clause E2

Alternative Solution

Tremco Tremproof Torch-on Membrane Systems

Equus Industries Limited National Compliance 45 Hutt Road, Petone PO Box 38 636 Wellington Ph: 04 576 0333 Fax: 04 576 0334 www.equus.co.nz

Version 3.10 November 2007

TABLE OF CONTENTS

COMPANY PROFILE History Product Range Facilities Distribution Network Directorate Associate Companies Mission Statement BUILDING CONSENT PROCESS

Project Flow Chart Compliance Chain of Command National Compliance Manager - profile Approved Tremproof Applicator List Applicator Certificate Sample

SPECIFICATIONS DATA SHEETS Tremproof BS3

Tremproof 3000 Tremproof 4000

Tremproof 4000M TESTING DATA Tremproof BS3

Tremproof 3000 Tremproof 4000 Tremproof 4000M

QUALITY ASSURANCE CHECKLISTS WARRANTY

Sample Warranty Request Form Sample Producer Statement Request Form Sample Warranty Sample Producer Statement Sample Applicator Warranty

REPORT CoveKinloch Verification Report

Company Profile

Equus Industries Ltd. Sheffield Street, Riverlands, PO Box 601, Blenheim P: 03 578 0214 F: 03 578 0919 E: [email protected] www.equus.co.nz

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Equus Industries Limited

COMPANY PROFILE HISTORY

Equus Industries Limited is a private limited liability Company (#120201) incorporated in Blenheim New Zealand in 1982. The Company commenced business, immediately after formation, as a manufacturer of specialist coating systems for commercial buildings. This remains the main thrust of the operation to this day, with additional high quality complementary products introduced to extend the range to encompass a full range of coating and waterproofing materials for all types of construction. The Company has been an exporter of specialist lines from late 1983 to date. The Company has exported regularly to Australia, the South Pacific and South East Asia, and presently has strong links with distributors in Australia and South East Asia. Since formation, growth has been steady and continuous at an average 15% annual compound rate. The Company now has a multi-million dollar turnover and is respected as a supplier of quality protection materials to the construction industry. PRODUCT RANGE Equus Industries markets a wide range of high build waterproof finishes, textured coatings, and protective coatings under the brand names Chevaline, Traxx, Protexx, Thermexx and Equus. Our expertise is particularly in the areas of high build acrylic coatings and membranes, waterborne epoxies and high solids one - and two component urethane coatings. The Company is most probably the leading Australasian manufacturer in the area of liquid-applied acrylic roofing membranes, and single-component moisture-cure urethane coatings. The Company has established very close relationships with its principal raw material suppliers in these fields, and operates in the forefront of technology in these areas. Our prime object has been to place the Company in the position of being able to supply all finishes and waterproofing materials required to protect buildings from sub-basement to roof levels. Where the technology or manufacturing requirements are outside of our standard capabilities, the Company has secured distribution arrangements for appropriate products from leading manufacturers in their respective fields as noted under `Agencies' later in this profile. Where appropriate, materials are covered under a Warranty system which is operated in conjunction with the Certified Applicator from the Equus Network who carries out the work on any particular project. All products are manufactured under strict Quality Assurance standards monitored and controlled by our in-house laboratory. The Company has a TQM philosophy and is at present working within the parameters of an ISO9002 framework.

www.equus.co.nz

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FACILITIES The Company's production facility, laboratory and Head Office are located on 1.2 hectares of land in the Riverlands Industrial Estate, Blenheim, New Zealand. The production equipment is modern and standardised, and the Plant has a capacity of up to 1.2 million litres of product per annum when operated on a single-shift basis. There is considerable room for expansion of the facility to cope with all requirements in the foreseeable future. Additionally, the Company operates stores in Auckland, Wellington, Christchurch, Tauranga and Melbourne where basic stocks of commonly used products are held for immediate supply. The Company regards itself as a custom-formulator, rather than a manufacturer of conventional products, and stock holdings of standard products are rationalised for maximum stock turnover. Technical representatives service both Clients and Certified Applicators, working from offices associated with the stores in all areas. Full technical back up to the sales staff is provided from the Head Office/Laboratory facility in Blenheim. DISTRIBUTION NETWORK Equus Industries Limited is not directly involved in retail sales. Distribution of Equus products is normally to Certified Applicators who are familiar with and trained in the use of the Equus range of products either in part, as Specialist Applicators for product ranges within the Network, or in total for major Applicators and those working in smaller centres. A close relationship between Equus Certified Applicators and Equus Industries ensures that there is full co-operation on site between the Manufacturer's Supervisory/Technical Staff, and the Applicator's own staff. Quality Assurance Programmes instituted by the Manufacturer are therefore meaningful, noting that programmes are generally written for individual contracts to take in all aspects of work on that particular contract. This facet of the operation is controlled by the Company Compliance Manager. The Company is now operating within a similar framework in Australia. DIRECTORATE The Company was founded, and has been operated since inception, by the current Directors, who are: Brian J Greenall BE (Chem), MNZIC, FTSC, AMIChemE Managing Director Marinus Wagenvoort BSc, MNZIC, ATSC Technical Director They have recently been joined by: Dean Barr – Business Development Director Rob Roxburgh – New Zealand Sales Director Nikki Brown – Administration Director These new Directors have all been associated with the Company for a number of years including time in Senior Management roles and bring youth, skills and vitality to ensure the continued strength of the organisation into the future. It should be noted that the Directors and senior technical representatives have amongst them over 250 years combined experience in the surface coatings and construction industries.

www.equus.co.nz

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ASSOCIATED PARTNER COMPANIES As mentioned previously, Equus Industries Limited has formed a firm association with a number of companies outside New Zealand to ensure that the best possible products to fulfil market requirements, and to meet our objective of ensuring that we have available all protective materials required on a project, which can then be sourced from one supplier, generally through one Approved Applicator. These companies include: De Boer N.V – Belgium Unique quality torch-on roofing and tanking membranes and ancillary products. Tremco Pty Limited (subsidiary of Tremco Inc of USA) - Australia Torch-on roofing and tanking membranes, construction sealants and liquid membranes. Texmastic International Inc - USA Self-adhesive membranes, protection board and associated materials. Keimfarben GMBH & CO KG - Germany Silicate paints and plasters. Asahi Denka - Japan Hydrophilic waterstops. Shobond Construction Company - Japan Epoxy Injection Systems for concrete repair.

Concept Chemicals Ltd – UK Cleaning Compounds

In all cases, Equus Industries Limited has the distribution rights for the New Zealand Market.

OUR MISSION STATEMENT

Through teamwork, to profitably manufacture and distribute the optimum in waterproofing and protective materials to the construction and allied industries.

Building Consent Process

PROJECT

Building Consent Application

Building Consent

QA Checklist

Building Contractor

To Building Contractor To Approved Applicator

Completed by Building Contractor and Approved Applicator

Warranty Request (Internal Form) + QA Checklist

Warranty Request Signed Off by Equus

Regional Office

Product Warranty +

Producer Statement (if required)

+ Maintenance Statement

(if required)

Project File Assembled

Compliance Certificate Issued

+Applicator Workmanship Warranty

To Building Contractor

Copy to Equus

To Equus Regional Office

To Equus Head

To Applicator

To Territorial Authority

Equus Compliance Chain Of Command

Brian Greenall Managing Director

Rien Wagenvoort Technical Director

Gary Still National Compliance Manager

Northern Branch Auckland

Karl Wootton

Mid-Northern Branch Tauranga

Chris Jackson

Southern Branch Christchurch

Chris Waldron

Rob Roxburgh New Zealand Sales Manager

Nikki Brown Administration Manager

Gus MacIver Ecotec Consultancy Ltd

Central Branch Wellington

Hamish Knox

Gary Still National Compliance Manager Gary Still has an extensive working history in the building and construction industry. Over the years he has worked as a sheet metal worker, steel fixing and swimming pool plastering, concreting, placement and finishing in both

Australia and New Zealand. He worked as a supervisor/foreman for high rise work in Australia, supervising up to 25 labourers a day and as site fore-man, machinery control and goods in control on a 30 unit tourist complex in Western Australia. Gary has owned and successfully run several busi-nesses in Australia and New Zealand before returning to the construction industry (specialising in architectural hillside homes) in the early 1990’s. Gary has an interest in Surf Life Saving and is a board member for the Paraplegic Federation Canterbury. Prior to starting with Equus Industries in 1999, Gary spent five years as a project manager covering a wide range of construction projects, from resi-dential through to commercial. For the last five and a half years Gary has been Operations Manager for Equus, Southern Region. In this time, Equus Southern has grown into a market leader in the waterproofing market in the South Island. He deals on a day to day basis with local builders, plasterers, painters, membrane specialists, local councils, South Island councils and applicators, and is also an assessor for Proprietary Plaster Cladding Sys-tems.

Gary’s role as National Compliance Manager will involve liaising with Terri-torial Authorities New Zealand wide. Gary will also act as an advisor to the Weathertight Homes Resolution Service (Internal Affairs) in regard to solv-ing leaky homes at mediation.

Contact: Phone: 03 353 2434 Fax: 03 379 9122 Mobile: 027 407 0559 Email: [email protected] Web: www.equus.co.nz

Approved Applicator List

Equus Industries is aware that the current market requires a high level of surety, not only for the performance of products that either have been manufactured locally by Equus over the last 22 years, or imported specifically for local conditions, but also that the Certified Applicator has the experience to perform the tasks covered by Equus technical requirements and also the requirements of all Regularity Authorities. The ‘tick’ represents our approval and certification of the applicator. The ‘tick’ is the achievement of experience within the industry being recognised by Equus Industries.

Equus Industries Limited

Tick of Approval

Specifications

The information contained in this Specification is based on our experience and testing and represents the latest information available at the date of production. No responsibility is taken for uses to which this information may be put, but we advise that where application of products and processes is in complete conformity with this Specification an appropriate warranty may be available. We reserve the right to alter or update information parameters and formulations at any time without prior notice.

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Specification

Standard specification for the application of Tremproof 4000M Two-Layer waterproof roofing membrane to plywood surfaces Ref: P3302 Rev 2 August 2007 Page 1 of 5 1.0 PREAMBLE:

This specification is for the application of a TREMPROOF 4000M-roll roofing membrane system, in a two-layer configuration.

The two layer system consists of a basesheet of either 2.5mm thick fibreglass reinforced TREM-PROOF BS3, or 3mm thick polyester reinforced TREMPROOF 3000 torched to the preprimed sub-strate, with the 4mm thick TREMPROOF 4000M torched over the basesheet to form a 6.5mm thick total system.

A two-layer system as detailed has a particular advantage over a single layer system apart from being thicker and stronger. The basesheet can be laid overall to provide waterproofing and protection, while other trades carry out their tasks over the surface. Upon completion of other trade access the base-sheet is checked, repaired as required, and then the Mineral capsheet is applied as the final installa-tion on the roof surface. This reduces the likelihood of presenting a patched new roof as can occur with single layer systems. Tremproof water proofing membrane system has been assessed for the use on roofs, decks and gut-ters installed on treated plywood or concrete substrate on buildings within the following scope: Buildings where the supporting structure and associated elements is designed and constructed within the scope of New Zealand Building Code E2/AS1 clause 1.1. Specifically designed buildings con-structed to comply with the New Zealand Building Code.

2.0 SURFACE PREPARATION:

2.1 General - Responsibility:

Unless expressly agreed otherwise at time of contract pricing, all work in this section shall be the responsibility of the main contractor, whether carried out by his own staff, other sub-trades or the roofing membrane sub-contractor.

2.2 Plywood:

.1 Plywood Grade and Thickness – Standard:

Plywood shall be minimum 17mm C-D structural plywood complying with AS/NZS 2269, with the sanded C face upwards. Plywood shall be treated to a minimum grade of H3 CCA treated The moisture content prior to installation of the membrane system must not exceed 20%. LOSP treated plywood must not be used. When applying to existing substrates and structures, they must be thoroughly inspected to ensure that they will not affect the performance of the membrane when applied.


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Page 2 of 5 Ref: P3302 Rev 2

The design of expansion joints has not been assessed and falls outside this verification re-port. Closed-in construction spaces under membrane roofs and decks shall have adequate venti-lation to prevent the accumulation of moisture under the membrane. There should be a mini-mum gap of 20 mm between the underside of the substrate and any insulation. For roof or deck areas over 40 m2, roof vents may be required. The design of roof vent layout has not been assessed and falls outside this verification report.

.2 Sheet Layout:

All sheets shall be laid out so as to maximise the use of whole sheets. All sheet joints shall be laid over framing members, in a staggered brick-bond pattern, running across the fall in the roof in accordance with E2/AS1.

.3 Sheet Spacing:

Sheets shall be laid with a 3mm gap between all joints and not cramped up except where tongue and grooved joints are used in accordance with E2/AS1. In areas where condensation is likely, prepare sheet edges and underside with Chevaprime PBT.

.4 Sheet Fixing:

Plywood must be fixed in accordance with the Manufacturers instructions taking into account wind loading, frame spacing and ply thickness..

Screw-fix using countersunk stainless steel screws, gauge 10 and a length 3 times the thick-ness of the plywood in accordance with E2/AS1. All sheets should be laid in a bead of construction adhesive along all framing members. Where two-layer plywood surfaces are installed, the first layer may be power-nailed, but the second layer must be screw-fixed with all joints offset from the first layer. All fastener heads shall be recessed below the level of the sheet face. Screws shall be fixed at 150mm centres on sheet perimeter and 200mm through the body of the sheet.

Substrate framing must support the plywood at a minimum 400mm centres each way. All sheet joints must be fully supported. The substrate preparation may change to meet “specific design” requirements or engi-neering requirements. Verification will be required prior to application.

.5 Falls:

Seams should be constructed parallel with the fall, minimising ponding and flow restriction when ever possible. Roofs shall be laid to a minimum fall of 1:40 min (1.5°) in accordance with E2/AS1 Decks shall be laid to a minimum fall of 1:60 min (1.0°) in accordance with E2/AS1 Gutters shall be laid to a minimum fall of 1:100 min (0.57°) in accordance with E2/AS1


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.6 Corners:

All leading edges of plywood shall be chamfered with a 5mm radius corner. All internal cor-ners shall have min 20x20 H3.3 treated timber fillet installed.

.7 Outlet Types:

Roof and deck outlets shall be installed as per clause 8.5.6 of E2 External Moisture of the New Zealand Building Code.

Outlets shall be sized in accordance with E1 Surface Water of the New Zealand Building Code.

3.0 MEMBRANE APPLICATION:

3.1 Primer:

To the dried and prepared surface apply one (1) full coat of Tremco Bitumen Primer by brush/roller at a spreading rate of 5 sqm/litre. Allow to dry for 4-24 hours depending upon prevailing conditions.

3.1 Tremproof BS3 (Base Sheet) or Tremproof 3000 (Base Sheet):

Decide the most suitable direction to follow then unroll and align the first roll, cut to length as required, re-roll both ends to the middle then torch evenly overall to both basesheet and primer as this is unrolled. Ensure even heat application. Repeat in sequence with all rolls, maintaining laps of 80mm. This lap automatically closes during the torching process. Offset end laps in ad-jacent runs.

3.2 Tremproof 4000M Cap Sheet:

This is applied in the same manner as the basesheet. All laps must be offset to prevent coinci-dence with the base-sheet laps. Following application of the cap sheet all joints are back sealed separately to ensure they are neatly and correctly closed.

If required, during the back-sealing operation, Tremproof Mineral Chip may be carefully scat-tered over the joint to provide a uniform appearance. This is also applicable where detailing of the cap sheet has been carried out.

3.3 Detailing: This shall include all outlets, pipe penetrations, gutter stop ends, parapet upstands, machinery plinths and anything above or below the roof surface. This is carried out before, during or in some cases after laying of the membrane depending on the detail type. All detailing shall be done in accordance with the manufacturer’s technical literature, application manual current at the time of design, use, installation and maintenance.


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3.4 Completion:

Upon completion of the system it shall be inspected and left for a short period (up to 2-3 weeks) to stabilise. At this time the entire installation shall be rechecked prior to any warranties being issued.

Note: Any damage caused to the completed installation by other trades working over the mem-

brane after the initial inspection shall be the responsibility of the Main Contractor, who shall arrange appropriate protection as required.

4.0 MAINTENANCE AND WARRANTY:

4.1 Maintenance:

Equus Industries Limited recommends as normal maintenance, the finished roof areas are in-spected every six months for cleaning and annually by an approved applicator to ensure weather tightness and durability. Ensure the roof and all outlets are free of blockages and clear of unwanted debris, all associ-ated flashings and cappings are sound, the general condition of the membrane, the membrane is free from surface moss, mould or lichen. Check all associated building elements that can impact on the durability of the membrane.

Higher risk areas such as sheet joints, substrate movement, edging, gutters, penetrations, cor-ners, upstands, outlets and overflows require a thorough weather tight inspection on an annual basis.

At approximately 5 to 7 year intervals the membrane should be inspected to determine whether any resurfacing with mineral chips or top coating is required. The Approved Applicator can ar-range this if it is required. Maintenance of this roofing system is the responsibility of the building owner.

4.2 Warranty:

The Tremco TREMPROOF 4000M Two-Layer Roofing System described in this specification may be warranted as to sheet integrity and to be waterproof for a period of up to twenty (20) years providing that:

.1 All work is carried out by an approved Equus Applicator.

.2 Tremco TREMPROOF must be installed in accordance with the manufacturer’s techni-cal literature, application manual current at the time of design, use, installation and main-tenance.


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.3 The Warranty is issued in conjunction with an appropriate Maintenance Statement.

The period of warranty is determined by the situation of the installation; e.g.: old or new, sub-strate, plain roof or open plant roof etc.. The warranty period shall be determined for any con-tract in consultation with the Manufacturer or his representative.

The warranty is provided to the client by the Equus Applicator carrying out the work and is backed by the Manufacturer as to the fitness for the purpose of the materials supplied for the contract.

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Specification

Standard Specification for the application of TREMPROOF 4000M Two-Layer Waterproof roofing membrane to concrete. Page 1 of 4 Ref: P3303 Rev 2 Dated: August 2007 1.0 PREAMBLE:

This specification is for the application of a TREMPROOF 4000M-roll roofing membrane system, in a two-layer configuration.

The two layer system consists of a base sheet of either 2.5mm thick fibreglass reinforced TREM-PROOF BS3 or 3mm thick polyester reinforced TREMPROOF 3000 torched to the preprimed sub-strate, with the 4mm thick TREMPROOF 4000M torched over the base sheet to form a 6.5mm thick (min) total system.

A two-layer system as detailed has a particular advantage over a single layer system apart from being thicker and stronger. The base sheet can be laid overall to provide waterproofing and protection, while other trades carry out their tasks over the surface. Upon completion of other trade access the base sheet is checked, repaired as required, and then the Mineral cap sheet is applied as the final installation on the roof surface. This reduces the likelihood of presenting a patched new roof as can occur with single layer systems. Tremproof water proofing membrane system has been assessed for the use on roofs, decks and gut-ters installed on treated plywood or concrete substrate on buildings within the following scope: Specifically designed buildings constructed to comply with the New Zealand Building Code.

2.0 SURFACE PREPARATION:

2.1 General - Responsibility:


2.2 Concrete:

.1 Concrete structures must be specifically engineered to meet the requirements of the New Zealand Building Code. The design of expansion joints has not been assessed and falls outside this verification report. When applying to existing substrates and structures, they must be thoroughly inspected to en-sure that they will not affect the performance of the membrane when applied.


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Page 2 of 4 Ref:P3303 Rev 2

Curing times vary dependant on location, mixes and climate conditions. After the slab has been poured allow sufficient drying time, generally between 14 – 28 days. To verify concrete has suf-ficiently dried, a measurement can be taken using a hygrometer. A maximum relative humidity of 75% is required, measured at the time of membrane application. It is not recommended that curing compounds are used. When they are, ensure that all traces of the compound are gone or removed.

.2 Shall be finished to NZS3114:1987 U3, with a light trowel texture.

.3 Shall have all ridges and protrusions stoned flush. .4 Depressions shall be flushed with a Thermexx or Chevacryl Admix-gauged patch mix and

allowed to cure at least 48 hours before overcoating. .5 Seams should be constructed parallel with the fall, minimising ponding and flow restriction

when ever possible. Roofs shall be laid to a minimum fall of 1:40 min (1.5°) in accordance with E2/AS1 Decks shall be laid to a minimum fall of 1:60 min (1.0°) in accordance with E2/AS1 Gutters shall be laid to a minimum fall of 1:100 min (0.57°) in accordance with E2/AS1

.6 Shall have leading edges chamfered to 5mm radius, and min 20x20 cement mortar or H3.2

treated timber fillets installed in internal corners. .7 Shall be water blast-cleaned to remove all detritus, and allowed to dry.

.8 Outlet Types:

Roof and deck outlets shall be installed as per clause 8.5.6 of E2 External Moisture of the New Zealand Building Code. Outlets shall be sized in accordance with E1 Surface Water of the New Zealand Building Code.

.9 When concrete and plywood is used as the substrate a specifically designed expansion joint

is required to be installed between the dissimilar materials.

The design of these junctions has not been assessed and falls outside this verification report. 3.0 MEMBRANE APPLICATION:

3.1 Primer:

To the dried and prepared surface apply one (1) full coat of Tremco Bitumen Primer by brush/roller at a spreading rate of 5 sqm/litre. Allow to dry for 4-24 hours depending upon prevailing conditions.


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3.2 Tremproof BS3/Tremproof 3000 (Base Sheet):

Decide the most suitable direction to follow then unroll and align the first roll, cut to length as required, re-roll both ends to the middle then torch evenly overall to both basesheet and primer as this is unrolled. Ensure even heat application. Repeat in sequence with all rolls, maintaining laps of approximately 80mm. This lap automatically closes during the torching process. Offset end laps in adjacent runs.

3.3 Tremproof 4000M Cap Sheet:

This is applied in the same manner as the basesheet. All laps must be offset to prevent coinci-dence with the base-sheet laps, and to the full width of the selvedge. Following application of the cap sheet all joints are back sealed separately to ensure they are neatly and correctly closed.

If required, during the back-sealing operation, Tremproof Mineral Chip may be carefully scat-tered over the joint to provide a uniform appearance.

3.4 Detailing:

This shall include all outlets, pipe penetrations, gutter stop ends, parapet upstands, machinery plinths and anything above or below the roof surface. This is carried out before, during or in some cases after laying of the membrane depending on the detail type. All detailing shall be done in accordance with the manufacturer’s technical literature, application manual current at the time of design, use, installation and maintenance.

3.5 Completion:

Upon completion of the system it shall be inspected and left for a short period (up to 2-3 weeks) to stabilise. At this time the entire installation shall be rechecked prior to any warranties being issued.

Note: Any damage caused to the completed installation by other trades working over the mem-

brane after the initial inspection shall be the responsibility of the Main Contractor, who shall arrange appropriate protection as required.

4.0 MAINTENANCE AND WARRANTY:

4.1 Maintenance: Equus Industries Limited recommends as normal maintenance, the finished roof areas are in-spected every six months for cleaning and annually by an approved applicator to ensure weather tightness and durability. Ensure the roof and all outlets are free of blockages and clear of unwanted debris, all associ-ated flashings and cappings are sound, the general condition of the membrane, the membrane is free from surface moss, mould or lichen. Check all associated building elements that can impact on the durability of the membrane. Higher risk areas such as sheet joints, substrate movement, edging, gutters, penetrations, cor-ners, upstands, outlets and overflows require a thorough weather tight inspection on an annual basis.


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At approximately 5 to 7 year intervals the membrane should be inspected to determine whether any resurfacing with mineral chips or top coating is required. The Approved Applicator can ar-range this if it is required. Maintenance of this roofing system is the responsibility of the building owner.

4.2 Warranty:

The Tremco TREMPROOF 4000M Two-Layer Roofing System described in this specification may be warranted as to sheet integrity and to be waterproof for a period of up to twenty (20) years providing that:

.1 All work is carried out by an approved Equus Applicator.

.2 Tremproof must be installed in accordance with the manufacturer’s technical litera-ture, application manual current at the time of design, use, installation and maintenance

.3 The Warranty is issued in conjunction with an appropriate Maintenance

Statement.

The period of warranty is determined by the situation of the installation; e.g.: old or new, sub-strate, plain roof or open plant roof etc.. The warranty period shall be determined for any con-tract in consultation with the Manufacturer or his representative.

The warranty is provided to the client by the Equus Applicator carrying out the work and is backed by the Manufacturer as to the fitness for the purpose of the materials supplied for the contract.

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Specification

Standard specification for the application of Single-Layer Tremproof 3000 waterproof membrane in buried situations August 2007 Ref: P3304 Rev 2 Page 1 of 4 1.0 PREAMBLE This specification is for the application of a TREMCO TREMPROOF 3000 or 4000 torch applied, roll

tanking membrane system, to concrete surfaces in a single layer configuration in buried situations.

Tremco Tremproof water proofing membrane system as a single layer has also been assessed for the use as tanking on concrete substrate for buildings within the following scope: Buildings where the supporting structure and associated elements is designed and constructed within the scope of New Zealand Building Code E2/AS1 clause 1.1. Specifically designed buildings constructed to comply with the New Zealand Building Code.

TREMCO TREMPROOF can also be applied as a two-layer system The two layer system consists of a base-sheet of either 2.5 mm thick fibreglass reinforced TREMPROOF

BS3 or 3mm thick polyester reinforced TREMPROOF 3000 , torched to the pre-primed substrate, with the 3 mm thick TREMPROOF 3000 torched on to form a minimum 5 mm thick total system.

A two layer system based on TREMPROOF BS3 and TREMPROOF 3000 has a great advantage over a

single layer system apart from being thicker and stronger. The TREMPROOF BS3 or TREMPROOF 3000 basesheet can be laid overall to provide waterproofing and protection, while other trades carry out their tasks over the surface. Upon completion the basesheet is checked, repaired as required, then the TREMPROOF 3000 capsheet is applied as the final waterproofing layer.

2.0 SURFACE PREPARATION 2.1 General - Responsibility:


2.2 Concrete: .1 Concrete substrates must be designed in accordance with the New Zealand Building Code or

be specifically engineered to meet the requirements of the New Zealand Building Code.


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When applying to existing substrates and structures, they must be thoroughly inspected to ensure that they will not affect the performance of the membrane when applied. Curing times vary dependant on location, mixes and climate conditions. After the slab has been poured allow sufficient drying time, generally between 14 – 28 days. To verify concrete has sufficiently dried, a measurement can be taken using a hygrometer. A maximum relative humidity of 75% is required, measured at the time of membrane application. It is not recommended that curing compounds are used. When they are, ensure that all races of the compound are gone or removed.

.2 Shall be finished to NZS3114:1987 U3. .3 Shall have all ridges and protrusions stoned flush. .4 Depressions shall be flushed with CHEVACRYL ADMIX gauged patch mix and allowed to cure

at least 48 hours before overcoating. 3.0 MEMBRANE APPLICATION 3.1 Primer:

To the dried and prepared surface apply one (1) full coat of TREMCO BITUMEN PRIMER applied by brush/roller at a spreading rate of 5 sqm/litre. Allow to dry for 4-24 hours depending upon pre-vailing conditions.

3.2 Tremproof 3000 OR 4000 Sheet:

Decide the most suitable direction to follow, then unroll and align the first roll, cut to length as re-quired, re-roll both ends to the middle then torch evenly overall to both TREMPROOF 3000 OR 4000 and primer as this is unrolled.

Following application of the cap sheet all joints are sealed separately to ensure they are neatly and correctly closed. Laps shall be 75 mm on roll edges and 100 mm on roll ends.

Following application of the TREMPROOF 3000 0R 4000 sheets all joints shall be back-sealed separately to ensure they are neatly and correctly closed.

In Two-Layer applications TREMPROOF BS3 or TREMPROOF 3000 base sheet is applied in the

same manner as the TREMPROOF in a single layer application. The second layer of Tremproof 3000 OR 4000 must have all laps must be offset to prevent coinci-

dence with the TREMPROOF Basesheet laps. Following application of the cap sheet all joints are sealed separately to ensure they are neatly and correctly closed. Laps shall be 80 mm on roll edges and 100 mm minimum on roll ends.


WATER

TIGH

T TECH

NO

LOG

Y CO

ATING

S & SILIC

ATE SYSTEMS FLO

OR

ING

TECH

NO

LOG

Y Specification

Page 3 of 4 Ref: P3304 Rev 2 4.0 INSTALLATION OF SOIL OVERLAY

General Responsibility:

Work described in this section may not all fall within the area of responsibility of the TREMPROOF Applicator. However the TREMPROOF Applicator must attend on site until all protection has been applied over the TREMPROOF 3000 or 4000 membrane.

Protection Layer:

The membrane shall be protected from being damaged by abrasive materials, expansive soils and during back filling. This can be achieved by installing a barrier such as fibre cement boarding or polystyrene.

The membrane barrier has not been assessed and falls outside this verification report. Equus Industries Limited must be consulted regarding the design and suitability of membrane barriers.

4.3 Backfilling:

In tanking installations below the finished ground level, the Durability requirements as per the New Zealand Building Code will be 50 years in most cases. It is essential that the membrane is pro-tected to meet these ongoing requirements.

Drainage is required to prevent excessive hydrostatic pressure against the membrane. Provide a drain coil with a minimum diameter of 100mm (incorporating a filter material) to the base of the foundation. The outlet is required to discharge to an approved outlet. Installation shall be in accor-dance with E2/AS1 External Moisture of the New Zealand Building Code with provision for clean-ing.

Free draining granular backfill is required behind the tanked wall and around the drain coil.

An impervious top coating and management of surface water is required to stop excessive amounts of surface water entering behind the tanked wall and fall away to a minimum slope of 1:30

5.0 MAINTENANCE 5.1 Maintenance:

For tanking installations, areas that require inspecting are, the top edge of the membrane sheeting, sheet protection, the subsoil drainage still has adequate fall and is free draining to an approved out-let.

Check all associated building elements that can impact on the durability of the membrane.


WATER

TIGH

T TECH

NO

LOG

Y CO

ATING

S & SILIC

ATE SYSTEMS FLO

OR

ING

TECH

NO

LOG

Y Specification


5.2 Warranty:

The Tremco Tremproof Single Layer Roofing System described in this specification may be war-ranted as to sheet integrity and to be waterproof for a period of up to twenty (20) years providing that:

.1 All work is carried out by an approved Tremco Applicator. .2 All work is carried out in accordance with this specification, or any amendments or additions

thereto made by the Manufacturer or his Representative.

Tremco Tremproof must be installed in accordance with the manufacturer’s technical lit-erature and the application manual current at the time of design, use, installation and maintenance.

The period of warranty is normally determined by the situation of the installation, eg old or new, sub-

strate, plain roof or open plant roof etc. The warranty period shall be determined for any contract in consultation with the Manufacturer or his Representative.

The warranty is provided to the Client by the Tremco Applicator carrying out the work and is backed

by the Manufacturer through Equus as to the fitness for the purposed of the materials supplied for the contract.

-ooo0ooo-

Datasheets

Equus Industries Ltd PO Box 601 Blenheim Phone: 03 578 0214 Fax 03 578 0919 Email: [email protected]

PRODUCT DATA

SHEET

1 page

Tremproof® BS3 APP modified bituminous membrane base sheets

Key Benefits Summary: □ Formulated specifically for local conditions.

Temperature resistant to 140ºC

□ Fully compatible with Tremproof torch on membranes

Product Description: Tremproof BS3 is an APP modified bituminous torch applied membrane base sheet. Usage/Purpose: As a base sheet in solidly bonded multi layer membrane applications. Limitations: Tremproof BS3 should not be used as a waterproofing membrane on its own. Packaging: 1m wide x 10m long rolls Technical Information: Composition: Tremproof BS3 consists of a completely inert random reinforced fibre glass mat impregnated and coated with APP modified bitumen. Characteristics: Carrier:Tremproof BS3 60g/m² random lay glass fleece reinforcing. Total Thickness: 2.6mm-3.0mm Surface: Silica sand. Base: Torch off polypropylene film Selvage edge: 75mm Performance (Typical Properties) Coating Ring and Ball (AS 2341-1980) >155ºC Coating Penetration (AS 2341-1980) 23-30 Membrane Tensile Strength (kg/5cm) (ASTM D 828-71) 45MD Membrane Elongation: (ASTM D 828-71) 3% Note: Typical properties should not be used as Specifications.

Usage Guidelines: Surface Preparation: All concrete and masonry surfaces shall be cured for a minimum of 28 days. All voids must be filled and all protrusions removed prior to application. Concrete curing aids should be clear, resin based compounds that are UV degrading and do not contain oils, waxes or pigments. Substrate should be broomed clean, free from loose aggregate, form release agents and other contaminants. Concrete should have a smooth wood float finish. Brick or masonry substrates should be rendered to a fine, smooth finish. Priming: All substrates must be primed with Tremco Bitumen Primer (based on R105/15 bitumen) at a rate of 6 to 8m²/litre. Application: Torch apply one layer of Tremproof BS3, with 75mm side laps and 100mm end laps fully heat welded to the primed substrate. Use extreme care to ensure that all laps are fully heat welded and finished with a heated spatula. Health & Safety Precautions: The Material Safety Data Sheet (MSDS) must be read and understood prior to use. Storage: Store in a dry place in an upright position in original packaging. Shelf Life: 12 months when stored as recommended. Guarantee/Warranty Tremco products are manufactured to rigid standards of quality. Any product which has been applied a) in accordance with Tremco written instructions and b) in any application recommended by Tremco, but which is proved to be defective, will be replaced free of charge.

The information in this product data sheet is based on our experience and testing. It represents the latest information available at the time of printing, but no guarantee of its accuracy is made or implied, nor responsibility taken for use to which this information may be put. We reserve the right to alter or up-date information parameters and formulations at any time without notice.

PRODUCT DATA

SHEET

333 1 page

Tremproof® 3000 APP modified bitumen torch applied membrane Key Benefits Summary: □ Unique formulation, suitable for both high and low

temperature service.

□ 15 years proven track record

□ High strength minimising risk of site damage

□ Resistant to hydrostatic pressure (up to 15m head of water) when correctly applied.

□ Easy to apply in tight areas such as corners and

penetrations

Product Description: Tremproof 3000 is an APP modified bitumen torch applied waterproofing membrane.

Usage/Purpose: □ Retaining walls □ Plaza decks □ Balconies □ Terraces □ Planter boxes □ Roofs □ In single and two layer application

Limitations: Tremproof 3000 is not to be used as an exposed membrane system.

Packaging: 1m x 10m roll.

Composition: Tremproof 3000 is a heavy duty 180g/m², high strength, non woven polyester mat impregnated and coated with a tough APP polymer modified bitumen compound.

Characteristics:

Carrier: 180g/m² non woven stabilised polyester. Total thickness: 3.mm (nominal) Roll length: 10m Roll width: 1m Surface: Silica sand Base: Torch off perforated polypropylene film. Selvage edge: 75mm

Note: Typical Properties should not be used as Specifications.

Substrate Preparation: All concrete and masonry should be cured for a minimum of 28 days. All voids must be filled and all protrusions removed prior to application. Do not used curing aids containing oil, wax pig-ments or resins. Substrates should be clean and free from loose aggregate, form release agents and other contaminants. Concrete should have a smooth wood float finish. Brick or masonry substrates should be rendered to fine, smooth finish.

Performance: (Typical Properties)

Coating ring & ball (AS 2341-1980) >155ºC Coating penetration (AS 2341-1980) 23-30 Membrane tensile strength (kg/5cm) (ASTM D828-71) 86MD Membrane elongation (ASTM D828-71) 50% Membrane resistance to puncture (ASTM E154/79) 1155N maximum load Membrane penetration (ASTM E154/79) 36mm Membrane water vapour permeability procedure B (ASTM E96-80) Nil

Application:

1. All substrates must be primed with Tremco Bitumen Primer (based on R105/15 bitumen) at a rate of 6 to 8 m²/litre.

2. Torch apply one layer of Tremproof 3000 maintaining side laps of 75 mm and end laps of 100 mm. Fully heat weld sheet to the primed substrate.

3. Ensure that all laps are fully heat welded and finished with a heated spatula.

Surface Finishing & Membrane Protection:

Appropriate surface finishes include concrete poured in situ, pavers on pads, drainage slabs, quarry tiles, brick pavers, gravel, mastic asphalt, and landscaping. A slip sheet of heavy duty polythene must be installed between the membrane and any solid topping. An approved membrane protection board should be installed over the membrane prior to back filling or covering the system with gravel.

Health And Safety:

Material Safety Data Sheet (MSDS) must be read and under-stood before use. Tremco Bitumen Primer is solvent based and must be used with adequate ventilation. Remove all naked flames and sources of ignition. Adequate ventilation is required to minimise exposure to bitumen fumes during torching process.

Storage:

Store in a dry place always in upright position in original pack-aging.

Guarantee/Warranty:

Tremco products are manufactured to rigid standards of quality. Any product which has been applied (a) in accordance with Tremco written instructions and (b) in any application recommended by Tremco, but which is proved to be defective, will be replaced free of charge. Any information provided by Tremco in this document in relation to Tremco’s goods or their use is given in good faith and is believed by Tremco to be ap-propriate and reliable. However, the information is provided as a guide only, as the actual use and application conditions which are beyond our control. Tremco makes no representation, guarantee or warranty relating to the accuracy or reliability of the information and assumes no obligation or liability in connection with the information. To the extent permitted by law, all warranties, express or implied, are excluded.


Equus Industries Ltd PO Box 601 Blenheim Phone: 03 578 0214 Fax 03 578 0919 Email: [email protected] © Equus Industries Ltd Edition 1 July 2006

PRODUCT DATA

SHEET

332 1 page

Tremproof® 4000 APP modified bitumen torch applied membrane

Key Benefits Summary:

□ Formulated specifically for Asia Pacific conditions □ Temperature resistant to 140°C □ 15 year proven record □ High strength minimising risk of site damage □ Resistant to hydrostatic pressure up to 40m head of water □ Easy to apply in tight areas such as corners and penetrations

Product Description: Tremproof 4000 is an APP modified bituminous torch applied waterproofing membrane.

Usage/Purpose: □ Retaining walls □ Plaza decks □ Balconies □ Terraces □ Planter boxes □ Roofs □ In single layer application □ Multi layer applications with Tremproof BS3 or Tremproof 3000 Base Sheet.

Limitations: Tremproof 4000 is not to be used as an exposed membrane system.


Composition: Tremproof 4000 is a heavy duty 180g/m², high strength, non woven polyester mat impregnated and coated with a tough APP polymer modified bitumen compound.

Characteristics: Carrier: 180g/m² non woven stabilised polyester. Total thickness: 3.6-3.9 (nominal) Roll length: 10m Roll width: 1m Surface: Silica sand Base: Torch off perforated polypropylene film. Selvage edge: 75mm Note: Typical Properties should not be used as Specifications.

Performance: (Typical Properties) Coating ring & ball (AS 2341-1980) >155ºC Coating penetration (AS 2341-1980) 23-30 Membrane tensile strength (kg/5cm) (ASTM D828-71) 86MD Membrane elongation (ASTM D828-71) 50% Membrane resistance to puncture (ASTM E154/79) 1155N maximum load Membrane penetration (ASTM E154/79) 36mm Membrane water vapour permeability procedure B (ASTM E96-80) Nil

Substrate Preparation: All concrete and masonry should be cured for a minimum of 28 days. All voids must be filled and all protrusions removed prior to application. Do not used curing aids containing oil, wax pig-ments or resins. Substrates should be clean and free from loose aggregate, form release agents and other contaminants. Con-crete should have a smooth wood float finish. Brick or masonry substrates should be rendered to fine, smooth finish.

Priming: All substrates must be primed with Tremco Bitumen Primer (based on R105/15 bitumen) at a rate of 6-8m²/L.

Application: Torch apply one layer of Tremproof 4000 with 75mm side laps and 100mm end laps fully heat welding to the primed substrate. Use extreme care to ensure that all laps are fully heat welded and finished with a heated spatula. Surface Finishing & Membrane Protection: Tremproof 4000 must be protected from degradation and traf-fic. Appropriate surface finishes include concrete poured in situ, pavers on pads, drainage slabs, quarry tiles, brick pavers, gravel, mastic asphalt and landscaping.

Health And Safety: Material Safety Data Sheet (MSDS) must be read and under-stood before use.

Storage: Store in a dry place always in upright position.

Guarantee/Warranty: Tremco products are manufactured to rigid standards of quality. Any product which has been applied (a) in accordance with Tremco written instructions and (b) in any application recommended by Tremco, but which is proved to be defective, will be replaced free of charge. Any information provided by Tremco in this document in relation to Tremco’s goods or their use is given in good faith and is believed by Tremco to be appropriate and reliable. However, the information is provided as a guide only, as the actual use and application conditions which are beyond our control. Tremco makes no representation, guarantee or warranty relating to the accuracy or reliability of the information and assumes no obligation or liability in connection with the information. To the extent permitted by law, all warranties, express or implied, are excluded.


Equus Industries Ltd PO Box 601 Blenheim Phone: 03 578 0214 Fax 03 578 0919 Email: [email protected] © Equus Industries Ltd Edition 1 July 2006

PRODUCT DATA

SHEET

331 1 page

Tremproof® 4000M APP modified bitumen torch applied membrane

Key Benefits Summary: □ Highly stable at elevated temperatures

(temperature resistant to 140ºC)

□ 15 years proven track record

□ High strength, minimising risk of site damage

□ UV resistant mineralised surface

□ Easy to apply in tight areas such as corners and penetrations.

Product Description: Tremproof 4000M is an APP modified bituminous torch applied waterproofing membrane with mineralised surface.

Usage/Purpose: Waterproofing membrane for roofs and decks where membrane is exposed and may be subject to light maintenance traffic. Multi layer application with Tremproof BS3 or Tremproof 3000 Base Sheet.

Limitations: Tremproof 4000M is not to be used for medium and heavy traffic areas.


Composition: Tremproof 4000M is a heavy duty 180g/m², high strength, non woven polyester mat impregnated and coated with a tough APP polymer modified bitumen compound and surfaced with mineral slate chips.

Characteristics: Carrier: 180g/m² (minimum) non woven stabilised polyester. Total thickness: 4mm (nominal) Roll length: 10m Roll width: 1m Surface: Graded natural slate. Base: Torch off perforated polypropylene film. Selvage edge: 75mm

Performance: (Typical Properties) Coating ring & ball (AS 2341-1980) >155ºC Coating penetration (AS 2341-1980) 23-30 Membrane tensile strength (kg/5cm) (ASTM D828-71) 86MD Membrane elongation (ASTM D828-71) 50% Membrane resistance to puncture (ASTM E154/79) 1155N maximum load Membrane penetration (ASTM E154/79) 36mm Membrane water vapour permeability procedure B (ASTM E96-80) Nil Note: Typical Properties should not be used as Specifications.

Substrate Preparation: All concrete and masonry should be cured for a minimum of 28 days. All voids must be filled and all protrusions removed prior to application. Concrete curing aids should be clear, resin based compounds that are UV degrading and do not contain oils, waxes or pigments. Substrates should be broomed clean and should be free from loose aggregate, form release agents and other contaminants. Concrete should have a smooth wood float finish. Brick or masonry substrates should be rendered to a fine, smooth finish. Application: All substrates must be primed with Tremco Bitumen Primer (based on R105/15 bitumen) at a rate of 6-8m²/litre. First layer: Apply one layer of Tremproof BS3 or Tremproof 3000 to the primed substrate. Second layer: Torch apply Tremproof 4000M, ensure that the membrane is fully heat welded to the layer beneath. Maintain minimum side laps of 75mm and end laps of 100mm. All side and end laps to be staggered in relation to those of the previous layer and finished with a heated spatula. Health And Safety: Bituminous Primer is solvent based and must be used with adequate ventilation. Remove all naked flames and sources of ignition. Adequate ventilation is required to minimise exposure to bitumen fumes during the torching process. Material Safety Data Sheet (MSDS) must be read and understood prior to use of product. Storage: Store in a dry place always in upright position. Guarantee/Warranty: Tremco products are manufactured to rigid standards of quality. Any product which has been applied (a) in accordance with Tremco written instructions and (b) in any application recommended by Tremco, but which is proved to be defective, will be replaced free of charge. Any information provided by Tremco in this document in relation to Tremco’s goods or their use is given in good faith and is believed by Tremco to be appropriate and reliable. However, the information is provided as a guide only, as the actual use and application conditions which are beyond our control. Tremco makes no representation, guarantee or warranty relating to the accuracy or reliability of the information and assumes no obligation or liability in connection with the information. To the extent permitted by law, all warranties, express or implied, are excluded.



© Equus Industries Ltd Edition 1 July 2006

Testing Data


PRODUCT DATA

SHEET

1 page

Tremproof® BS3 Z/F 2.5mm Technical Product Data Sheet

Article: 056413 Product: Tremproof BS# sand/foil 2.5mm Delivery conditions: Delivery form: F.c.I delivery, rolls in vertical position. Storage and transport: Store in an upright position on a smooth level and dry surface; temperature between 0 and 40°C; avoid direct sunlight for shrink-wrapped rolls during storage. General Information: Product identification: Information on the roll: Tremproof B.S.3 Production date, place, shift, year. Application: Top and bottom layer for bituminous roofing system. For new buildings and renovation. Torch applied. Directions for application: In accordance with the Manufacturers installation instruction, specifications and maintenance requirements. Product description: APP-modified bituminised glass fibre reinforcement. Product Specifications Roll: Appearance topside: Sand Appearance underside: PE-film. Product specifications:

Specifications of the Product: Properties related to the composition:

Physical properties: Strength properties:

Other tests:


Nominal value Min. Max. Unit. Standard

Mass per roll 28 25.2 30.8 kg EN 1849-1

Length 10 9.9 10.1 m EN 1848-1

Width 100 99 101 cm EN 1848-1

Thickness 2.5 2.3 2.7 mm EN 1949-1

Nominal value

Min. Max. Unit. Standard

Low tempera-ture flexibility

-8 -8 °C EN 1109

Resistance to flow

130 130 °C EN 1110

Dimensional stability

0.0 -0.5 0.5 % EN 1107-1


Tensile strength longitudinal

300 280 N/50mm EN 12311-1

Tensile strength transversal

220 200 N/50mm EN 12311-1

Elongation at break, longitud.

1.1 0.9 1.4 % EN 12311-1

Elongation at break, transvers.

1.1 0.9 1.4 % EN 12311-1

Nominal value


Total mass m² 2800 2520 3080 g/m² EN 1849-1

Mass of reinforcement

60 40 80 g/m²

Date: 15/10/04 Version: 1.00 08/10/04 R.Vullers


Water impermeability

>1 bar EN 1928-B

Water absorption <1 %

Permeability to water vapour

30.000 ` µ DIN 52615


PRODUCT DATA

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1 page

Tremproof® 3000 Technical Product Data Sheet

Article: 056412 Product: Tremproof 3000 sand / foil Delivery conditions: Delivery form: F.c.I delivery, rolls in vertical position. Storage and transport: Store in an upright position on a smooth level and dry surface; temperature between 0 and 40°C; avoid direct sunlight for shrink-wrapped rolls during storage. General Information: Product identification: Information on the roll: Tremproof 3000 Roll length Art. 056412 Production date, place, shift, year. Application: Top and bottom layer for bituminous roofing system. For new buildings and renovation. Torch applied. Directions for application: In accordance with the Manufacturers installation instruction, specifications and maintenance requirements. Product description: APP-modified bituminised polyester reinforcement. Product Specifications Roll: Appearance topside: Sand Appearance underside: PE-film.

Product specifications:



Other Tests:




Length 10 9.9 10.1 m EN 1848-1

Width 100 99 101 cm EN 1848-1

Thickness 3.0 2.8 3.2 mm EN 1949-1

Nominal value


Low temperature flexibility

-10 -8 °C EN 1109

Resistance to flow 130 120 °C EN 1110


0.0 -0.5 0.5 % EN 1107-1

Nominal value



625 500 750 N/50mm EN 12311-1


565 450 675 N/50mm EN 12311-1


30 15 45 % EN 12311-1


40 25 55 % EN 12311-1

Nail tear strength L&T

150 100 N EN 12311-1

Resist. To dynamic puncturing

20 mm EN 12691

Resist. To static puncturing

20 15 kg EN 12730

Nominal value


Total mass m² 3000 2700 3300 g/m² EN 1849-1

Mass of rein-forcement

180 g/m²

Date: 15/10/04 Version: 1.00 7/10/04 R.Vullers



>1 bar EN 1928-B



30.000 ` µ DIN 52615


PRODUCT DATA

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1 page

Tremproof® 4000 plain Technical Product Data Sheet

Article: 056059 Product: Tremproof 4000 plain Delivery conditions: Delivery form: F.c.I delivery, rolls in vertical position. Storage and transport: Store in an upright position on a smooth level and dry surface; temperature between 0 and 40°C; avoid direct sunlight for shrink-wrapped rolls during storage. General Information: Product identification: Information on the roll: Tremproof 4000 Roll length Art. 056059 Production date, place, shift, year. Application: Top and bottom layer for bituminous roofing system. For new buildings and renovation. Torch applied. Directions for application: In accordance with the Manufacturers installation instruction, specifications and maintenance requirements. Product description: APP-modified bituminised polyester reinforcement. Product Specifications Roll: Appearance topside: Sand Appearance underside: PE-film. Product specifications:



Other tests:




Length 10 9.9 10.1 m EN 1848-1

Width 100 99 101 cm EN 1848-1

Thickness on the slate

4.0 3.8 4.2 mm EN 1849-1

Nominal value



-10 -8 °C EN 1109

Resistance to flow

130 120 °C EN 1110


0.0 -0.5 0.5 % EN 1107-1



625 500 750 N/50mm EN 12311-1


565 450 675 N/50mm EN 12311-1


30 15 45 % EN 12311-1


40 25 55 % EN 12311-1


150 100 N EN 12310-1

Resist. To dy-namic puncturing

20 mm EN 12691


20 15 kg EN 12730

Nominal value


Total mass m² 4000 3600 4400 g/m² EN 1849-1


180 g/m²

Date: 21/10/04 Version: 1.00 19/10/04 R.Vullers Nominal value Min. Max. Unit. Standard


>1 bar EN 1928-B



40.000 µ DIN 52615


PRODUCT DATA

SHEET

1 page

Tremproof® 4000M Technical Product Data Sheet

Article: 056205 Product: Tremproof 4000M mineral Delivery conditions: Delivery form: F.c.I delivery, rolls in vertical position. Storage and transport: Store in an upright position on a smooth level and dry surface; temperature between 0 and 40°C; avoid direct sunlight for shrink-wrapped rolls during storage. General Information: Product identification: Information on the roll: Tremproof 4000M Roll length Art. 056205 Production date, place, shift, year. Application: Top layer for bituminous roofing system. For new buildings and renovation. Torch applied. Directions for application: In accordance with the Manufacturers installation instruction, specifications and maintenance requirements. Product description: APP-modified bituminised polyester reinforcement. Product Specifications Roll: Appearance topside: Grey slate chippings with PE-film overlap. Appearance underside: PE-film. Product specifications:



Other tests:




Length 10 9.9 10.1 m EN 1848-1

Width 100 99 101 cm EN 1848-1

Overlap-width 80 75 85 mm

Thickness on the slate

4.0 3.8 4.2 mm EN 1849-1

Nominal value



-10 -8 °C EN 1109

Resistance to flow

130 120 °C EN 1110


0.0 -0.5 0.5 % EN 1107-1



625 500 750 N/50mm EN 12311-1


565 450 675 N/50mm EN 12311-1


30 15 45 % EN 12311-1


40 25 55 % EN 12311-1


150 100 N EN 12310-1

Resist. To dy-namic puncturing

20 mm EN 12691


20 15 kg EN 12730

Nominal value


Total mass m² 4500 4050 4950 g/m² EN 1849-1


180 g/m²

Date: 15/10/04 Version: 1.00 30/09/04 R.Vullers Nominal value Min. Max. Unit. Standard


>1 bar EN 1928-B



40.000 ` µ DIN 52615

Quality Assurance

Tremco Tremproof 4000m Two layer membrane system - plywood. Specification No: P3302 Warranty No:

Project & Address: Certified Applicator: Building Owner: Property Manager: 1. Statement of Intent (a) This checklist is to be completed by both the Equus Applicator and the Equus Technical Consultant, as a

step by step record of compliance with both the Equus Specification provided for the contract, and the requirements of the manufacturer for warranty.

(b) A copy of this checklist must be forwarded to the nearest Regional Office of Equus Industries Ltd. A War-ranty will not be issued by Equus Industries Ltd. without a copy of this Checklist being filed.

(c) A copy of this checklist should form part of the Contract Documentation filed with the Property Manager on job completion.

2. Areas Treated The areas to which Membrane is applied are detailed below, with reference to plans (where appropriate). 3. Sign Off We confirm that all applicable processes listed in Section 4 have been correctly completed and that sign-off on each stage has been made by a person with the authority to do so. For: (Signature)

(Building Contractor)

Date: / /

For: (Signature)

(Equus Applicator)

Date: / /

Quality Assurance

(Name)

(Name)

Equus Industries Ltd PO Box 601

Blenheim Phone: 03 578 0214 Fax 03 578 0919

Email: [email protected] Web: www.equus.co.nz

4. Checklist And Method Statement

No. Process Completed On Building Contractor Equus Contractor

1. Plywood shall be a minimum 17mm C-D struc-tural plywood.

2. All sheets laid out to maximise use of whole sheets. All sheet joints to be laid over framing members.

3. Sheets laid tight butt jointed. Where conden-sation likely, prepare edges with Chevaprime PBT.

4. Screw fixing using countersunk corrosion-resistant screws. All sheets laid in a bead of construction adhesive.

5. With two layer plywood installation the first layer maybe power drilled but second layer screw fixed.

6. Falls to be incorporated of between 1:80 to 1:50. Roof falls to gutters, the fall to outlet to be minimum of 1 in 50.

7. Outlets are sufficiently sized for anticipated run-off.

8. Plywood surface satisfactory for installation of Tremproof 4000m membrane by Equus Appli-cator.

9. To dried surface apply one coat of Tremco Bitumen Primer by brush/roller at 5 sqm/litre. Allow to dry 4-24 hours, depending on prevail-ing conditions.

10. Unroll Tremproof BS3 basesheet, align and cut to length, re-roll each end to centre. Torch evenly to both basesheet and primer as unrolled. Maintain laps of approx. 75-80mm

11. Unroll Tremproof 4000m capsheet , align and cut to length, re-roll each end to centre. Torch evenly and off-set laps to not coincide with basesheet. All joints back sealed separately ensure cor-rectly closed.

12. Detailing shall occur on all outlets, pipe pene-trations, gutter stops ends, parapet upstands, machinery plinths and anything above or be-low roof surface.

13. System to be inspected on completion.

14. Re-inspection of work after 2– 3 weeks once stabilised.

Tremco Tremproof 4000m Two layer membrane system - concrete. Specification No: P3303 Warranty No:


step by step record of compliance with both the Equus Specification provided for the contract, and the requirements of the Manufacturers for Warranty


(c) A copy of this checklist should form part of the Contract Documentation filed with the Property Manger on job completion.


(Building Contractor)

Date: / /

For: (Signature)

(Equus Applicator)

Date: / /

Quality Assurance

(Name)

(Name)




4. Checklist And Method Statement


1. Concrete correctly formed to falls and cure at least 14 days prior to membrane application

2. Concrete to have all ridges and protrusions stoned flush.

3. Shall be finished to NZS3114:1987 U3, with light trowel texture.

4. Depressions flushed with Thermexx or Chevacryl Admix and allowed to cure 48 hours before overcoating.

5. Falls on concrete roofs to be a minimum of 1 in 80.

6. Ensure that outlets are sufficiently sized for anticipated run-off.

7. Apply one full coat of Tremco Bitumen Primer by brush/roller at spreading rate 5 sqm/litre. Allow to dry 4 - 24 hours, depending on prevailing conditions.

8. Unroll Tremco BS3 basesheet, align and cut to length, re-roll each end to centre. Torch evenly to both basesheet and primer as unrolled. Maintain laps of approx. 75-80mm

9. Unroll Tremco Tremproof 4000m , align and cut to length, re-roll each end to centre. Torch evenly and off-set laps to not coincide with basesheet. All joints back sealed separately ensure cor-rectly closed.




Tremco Tremproof 3000 Two layer Tremproof 3000 - in buried situations. Specification No: P3304 Warranty No:


step by step record of compliance with both the Equus Specification provided for the contract, and the requirements of the manufacturer for warranty.


(c) A copy of this checklist should form part of the Contract Documentation filed with the Property Manager on job completion.


(Client or Representative)

Date: / /

For:

(Equus Applicator)

Date: / /

Quality Assurance

(Name)

(Signature)

(Name)




4. Checklist And Method Statement * Denotes those processes which must be signed off by the Building Contractor as well.


1. Concrete correctly formed to falls and cure at least 14 days prior to membrane application

2. Concrete to have all ridges and protrusions stoned flush.

3. Shall be finished to NZS3114:1987 U3, with light trowel texture.

4. Depressions flushed with Chevacryl Admix and allowed to cure 48 hours before overcoat-ing.

5. Falls on concrete roofs to be a minimum of 1 in 80. Gutters shall have good fall to outlets, generally min of 1 in 50.

6. Ensure that outlets are sufficiently sized for anticipated run-off.

7. Apply one full coat of Tremco Bitumen Primer by brush/roller at spreading rate 5 sqm/litre. Allow to dry 1 - 24 hours, depending on pre-vailing conditions.

8. Unroll Tremproof Bs3 basesheet, align and cut to length, re-roll each end to centre. Torch evenly to both basesheet and primer as unrolled. Maintain laps of approx. 75-80mm

9. Unroll Tremproof 3000 sheet , align and cut to length, re-roll each end to centre. Torch evenly and off-set laps to not coincide with basesheet. All joints back sealed separately ensure cor-rectly closed.




Warranty

Equus Industries Ltd. 45 Hutt Road

Petone, Lower Hutt PO Box 38 636

Wellington Mail Centre. Phone: 04 576 0333

Fax: 04 576 0334 Email: [email protected]

Web: www.equus.co.nz

20 YEARS OF PROVEN

PERFORMANCE

PRODUCER STATEMENT REQUEST FORM Date: Project: Spec. No: Owner: Site Address: Building Consent No: Issuing Territorial Authority: Building Contractor: I/We have undertaken work at the above address in accordance with Equus Specification No. P I/We confirm that the work was completed in a tradesman like manner using products supplied by Equus Industries ltd. SPECIFIC AREAS PERTAINING TO PRODUCER STATEMENT: Please use separate sheet if required (attach to this form). COMMENTS IN RELATION TO PROJECT WHICH MAY AFFECT OUR PRODUCER STATEMENT: Please use separate sheet if required (attach to this form). The undersigned agrees to comply with all conditions of his appointment as an Approved Equus Applicator. Date: Authorised Signatory: Completed project sighted and signed off: Equus Representative Date:

Equus Industries Ltd. 45 Hutt Road

Petone, Lower Hutt PO Box 38 636

Wellington Mail Centre. Phone: 04 576 0333

Fax: 04 576 0334 Email: [email protected]

Web: www.equus.co.nz

20 YEARS OF PROVEN

PERFORMANCE

WARRANTY REQUEST FORM Date: Project: Spec. No: Owner: Site Address: Building Consent No: Issuing Territorial Authority: Building Contractor: I/We have undertaken work at the above address in accordance with Equus Specification No. P I/We confirm that the work was completed in a tradesman like manner using products supplied by Equus Industries ltd. SPECIFIC AREAS PERTAINING TO WARRANTY: Please use separate sheet if required (attach to this form). COMMENTS IN RELATION TO PROJECT WHICH MAY AFFECT WARRANTY: Please use separate sheet if required (attach to this form). The undersigned agrees to comply with all conditions of his appointment as an Approved Equus Applicator. Date: Authorised Signatory: Completed project sighted and signed off: Equus Representative Date:

Project Name Address

(Building Contractor - ….) (Building Consent - #### - Territorial Authority)

TREMPROOF 4000M 2 LAYER TORCH-ON MEMBRANE SYSTEM TO PLYWOOD (On Behalf of Tremco Pty Ltd)

Dear Sir Further to our discussions regarding a material warranty covering coating materials supplied for the above contact, we would confirm the Terms and Conditions of the Warranty as set out in this letter as follows:

1. Limitations of Cover: The terms and conditions of Warranty as set out in this letter refer specifically to materials supplied by Equus Industries Limited (‘Equus’), acting as Sales Agents for Tremco Pty Lim-ited (‘Tremco’), Unit 1, 2-4 Park Road, Rydalmere, NSW 2116, Australia, who are the Manu-facturers of the materials. The materials supplied to your Company as an Approved Applica-tor of Tremco Materials.

2. Warranty Cover:

The Warranty covers quality and suitability for use of materials supplied for below grade ap-plication and relates to waterproofness as detailed in Technical Information supplied by Tremco Pty Limited.

3. Warranty Period:

The maximum period for which such materials are covered by a materials warranty is fifteen (15) years from such date as stipulated in any form of warranty entered into by (Approved Applicator Name).

4. General Terms and Conditions:

(a) This warranty is applicable only to materials manufactured by Tremco Pty Limited,

and applied by (Approved Applicator Name) on the above contract. (b) This warranty is supplied to (Approved Applicator Name) as the purchase of materi-

als. It is not an application or Process Performance Warranty and may not replace or supplant any warranty required of (Approved Applicator Name) for application/process performance.

(c) The warranty is valid only for the satisfactory performance of materials which are

applied to this contract strictly in accordance with specifications supplied for this con-tract, information contained in relevant Know How’s, and any other specific written instructions supplied by Tremco Pty Limited or Equus Industries Ltd., or amendments thereto.

(d) The validity of this Warranty shall only be maintained by ensuring that the Topcoat is

inspected on a regular (biennial) basis and its integrity maintained by touch up of damage/wear as required.

WATERPROOFING ROOFING MEMBRANES CLADDING COATINGS SEALANTS FLOORING TANKING Equus Industries Ltd, PO Box 601, Blenheim. Tel: 03 578 0214 Fax: 03 578 0919 email: [email protected]

5. Limitation of Liability:

No responsibility is taken by Equus or Tremco Pty Limited, for any failure of the applicator to apply materials in the correct manner to correctly nominated, prepared and designed sur-faces. No responsibility is taken by Equus or Tremco Pty Limited, for any alteration to per-formance of the materials caused by work carried out on the coated surfaces without prior written approval of Equus, or any change in the use of the coated structure from that pertain-ing at the time coating work was completed. There shall be no liability for Equus or Tremco Pty Limited in respect of damage to or deterio-ration in performance of the coatings caused by Act of God, exceptional weather conditions, fire or riot civil commotion, vandalism, nuclear explosions or fall out, damage caused by ob-jects dropped from above, bursting or other forms of destruction or failure of gas or fluid car-rying pipes or other vessels, electrical faults, negligence or willful damage by the main con-tractor, owner and/or occupier of the building and/or any visitors to the building on which the coatings are applied, or any criminal act, or any consequential damage, or any physical dam-age from mechanical causes, spillage of any substance or disruption of the surface to which the coatings are applied by any natural disturbance of the structure.

6. Indemnity: If it is established that faulty materials have been supplied to (Approved Applicator Name), for this contract and the Terms and Conditions set out above have been satisfied, Equus or Tremco Pty Limited, will there by indemnify (Approved Applicator Name), against the costs of rectification or upgrading of any coated surfaces where such materials have been used, so that the original warranty period and performance are met.

7. Payment for Materials:

This warranty shall not be binding on Equus until payment in full is received by Equus Indus-tries Ltd for materials supplied to (Approved Applicator Name) for the contract described above.

8. Disputes:

Should there be any dispute in regard to any provisions of this warranty or the manner in which it is exercised or interpreted, the decision of an independently appointed arbitor will be accepted as final and binding.

Yours faithfully EQUUS INDUSTRIES LTD Brian J Greenall Director

WORKMANSHIP AND APPLICATION WARRANTY

Certified Number:__________ Consent Number:__________ Issuing Authority :__________ To (the Client) We (Applicator Company Name) an Approved Equus Applicator having completed our contract on (Project Name/Location) with the (Name of Equus System) Hereby undertake that we will rectify at our own cost, any failure in performance by the above mentioned system or systems resulting from defective workmanship and application or incorrect system nomination by the Applicator, which occurs within the period of ............................. years from the date of completion of our contract. Namely ........................................................................................................................................... The systems nominated in this Warranty have been applied as fully representative of the Manufacturer's current specification for each system to permit performance as claimed for that system. Our liability under this Warranty is subject to the following terms and conditions:- 1. The Warranty shall not be binding on the Applicator until payment in full is received by the Appli-

cator in respect of the above described contract. 2. This Warranty shall be void and of no effect, and the Applicator shall have no liability in respect

thereof, if the Applicator is not given notice in writing of any alleged failure or fault or deterioration relating to the processes within seven days of the discovery by the Client if such alleged failure, fault or deterioration.

3. In the event of liability being established pursuant to this Warranty the Applicator shall repair and

reinstate the systems as may be required to make good the areas requiring repair PROVIDED that the Applicator shall be entitled to demand and be reimbursed by the Client for all expenses incurred in the investigation of any alleged failure, fault or deterioration, if, on investigation and in accordance with the foregoing terms and conditions, it is found that this Warranty shall not apply, and it shall not be the responsibility under the terms of this Warranty for the Applicator to rectify such alleged failure, fault or deterioration.

4. The Applicator does not warrant that any repair work carried out pursuant to the terms of this

Warranty when completed shall exactly match the existing applied systems in respect to colour and/or texture.

5. All other warranties, guarantees or conditions of whatsoever nature, relating to the application of

the systems and whether expressed, implied or given to be expressed, implied or given by any agent or employee of the Applicator, or implied or prescribed, or to be implied or to be prescribed by law are hereby excluded.

Ref: W&A 6. There shall be no liability for the Applicator in respect of this warranty for any damage to the ap-

plied processes caused by act of God, exceptional weather conditions, fire, war, riots, civil com-motion, vandalism, nuclear explosion and/or fallout, damage caused by objects dropping or fal-ling from aeroplanes or other airborne devices, bursting or other forms of destruction or failure of gas or fluid carrying pipes or other vessels, electrical faults including fusion and short circuits, negligence or wilful damage by the main contractor, owner and/or occupier of the building and/or visitors to the building on which the processes are placed, and any criminal act or illegal act or any consequential damage.

7. There shall be no liability for the Applicator for any deterioration of the applied system resulting

from physical damage by point loads or mechanical causes, spillage of any substance onto the surface however caused whether during construction work or thereafter which were not allowed for in the original design and specification contract documents or arising from any natural distur-bance of the structure.

8. This Warranty is null and void if any work is carried out on the applied system without prior written

consent of the Applicator or if a change in use of the building from that of which it was designed at the time of completion of the Applicator's contract affects the performance of the application.

9. The benefit of this Warranty is not assignable without prior written consent of the Applicator. Signed ......................................................................................................................................... For ......................................................................................................................................... (APPLICATOR COMPANY) A copy of the Warranty from Equus Industries Limited WW ........................... Dated ..................................................................., for materials supplied for this contract, is appended here-with.

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