Experion MX: Improve QCS Performance and Reduce Lifecycle Costs
-
Upload
honeywell-process-solutions -
Category
Technology
-
view
319 -
download
2
Transcript of Experion MX: Improve QCS Performance and Reduce Lifecycle Costs
Crepe Structure Measurement
© 2015 Honeywell International All Rights Reserved 2
Providing Enhanced Visibility on Tissue Process
• A completely new online scanning sensor for tissue and towel applications to characterize crepe structure numerically and visually
• Non-contacting, imaging-based measurement with prorietary algorithms for realtime image analysis
• Built-in compensation technologies ensure: • Repeatable measurements in varying
condions • Robust performance in highly
challenging environment • Maintenance free operation
Mathematical algorithms:• Topography Analysis• Texture Analysis
Image enhancement, e.g. dynamic dirt
correctionVisual surfaceimage for operator
Tissue Crepe measurements•Crepe Micro•Crepe Macro•Folds per inch•Impurity
Examples and Results
© 2015 Honeywell International All Rights Reserved 3
Proven Technology
Blade change impact on crepe folds per inch
Visual realtime feedback
• Repeatable response • Major impact on CD quality
= blade change
0 1 2 3 4 5 6 7 8 970
80
90
100
110
120
130
140G ade 5
Blade Life [h]
Folds
/ inc
h
1234567
• Operator can select locations across the sheet for snapshots
• Images provided from every scan with numeric charactrization
• Reel-to-reel ring buffer of average image gallery to track long-term shifts in crepe structure
Unique Benefits of Crepe Structure Measurement
© 2014 Honeywell International All Rights Reserved 4
• Measurement provides realtime feedback from creping and applies unprecetended tool to Improve crepe quality and uniformity Gain crepe target faster after any upset like doctor blade
change, sheet break or grade change Optimize complex creping process for better runnability and
economy Enhance paper machine performance for improved
converting and total efficiency Accelarate trial run and trouble-shooting processes Monitor production and equipment condition with
continuously delivered image snapshots on selectable locations across the sheet
MXIR Sensors
© 2014 Honeywell International All Rights Reserved 5
Model Q4405-50 - Moisture • Direct measurement:
– Moisture infrared absorption ♦ Calibrated on samples from the target
process to provide product water weight (g/m2, #/3000ft2, etc.)
• Derived measurement – Percent moisture
= (water weight / nuclear BW)*100
Model Q4405-60 – Moisture and Dry-Fiberweight • Direct measurements:
– Cellulose (fiber) infrared transmission ♦ Calibrated on samples from the target
process to provide product dry weight (g/m2, #/3000ft2, etc.)
– Moisture infrared transmission ♦ Calibrated on samples from the target process
to provide product water weight (g/m2, #/3000ft2, etc.)
• Derived measurements – Basis weight = dry weight + water
weight – Percent moisture
= (water weight / basis weight)*100
MXIR Sensors
© 2014 Honeywell International All Rights Reserved 6
• No-Compromise. No-Risk. – New implementation of well
proven Honeywell technologies ♦ INFRAND optics ♦ Same-spot Measurement ♦ Wavelength-division Multiplexing ♦ Extended InGaAs detectors ♦ Motor-driven source modulation ♦ EDAQ Functionality ♦ Experion MX signal processing, fast
scanning ♦ Component and sensor modularity
Receiver, viewed from inside sensor head
Source, viewed from inside sensor head
Receiver, viewed from sheet gap
Source, viewed from sheet gap
MXIR Transmission Infrared Film Thickness Measurement: Model 3-4405-80
© 2014 Honeywell International All Rights Reserved 8
Category Specification
Polymers
PE, PP, PET standard
Sample evaluation required for PVB, PVC, PC, PS, others
Measurement range* 15 µm – 2 mm (0.6 – 79 mils)
Repeatability, 2s
± 0.1% @15 µm
± 0.003% @1000 µm
50 ms integration time
Accuracy, 2s ± 0.5% of total thickness
Measurement rate 1kHz (1 ms)
Measurement aperture 6 mm diameter
Maximum ambient temp. 10 – 45 ˚C (50 – 113 ˚F)
Sheet gap 10 mm – 25 mm (0.4 – 1.0 in.)
Prerequisite ZipLine™ Platform
9 © 2015 Honeywell International All Rights Reserved
Experion MX Virtualization
• All Experion MX PC nodes available as Virtual Machines
• Essentials and premium platform options, Thin Client HMIs
• Supported on same virtualization architecture as Experion PKS
• Host based antivirus solution • Experion Backup and Restore • Legacy QCS virtualization • 2015 development candidates
‒ Replication and recovery ‒ vCenter Appliance
10
Interoperability with Experion PKS R430 • Experion MX R612 supports interoperability with R410 and R430 versions
of Experion PKS control platform • Common HMI • Common Alarms QCS Node Upgrade is not required for sustained functionality of Integrated
Systems with Experion R41x to R430 upgrade
Experion PKS Server R430
Experion MX R612 Server EPKS R410
Process Control Network
Experion Station R430
Thin Client User Interface
11
• QCS SESP with remote connectivity - GTAC support - Enables audits and services by remote experts
• Migrations support - Tested procedures and documentation
• Virtualization - Virtualization of R500 (RAE 5) on vSphere ESXi as first step of
platform refresh - Followed by software upgrade of Virtual Machines
• Experion Backup and Restore EBR R431 - Supports Virtual (Virtual Edition) and Physical platforms - P2V and V2P conversions - Compatible with many types of backup targets
Keeping your systems up and up-to-date
13 © 2015 Honeywell International All Rights Reserved
ZipLine Scanning Measurement Device
Flat Sheet Thickness measurement - redefined!
14 © 2015 Honeywell International All Rights Reserved
ZipLine Scanning Measurement Device
• Simplified Design ‒ Tensioned cables to support the
sensor and provide a precise, naturally straight, scanning path
‒ Power supplied through fixed cables
‒ Wi-Fi communications ‒ Self driving/aligning sensor
modules ‒ 90% fewer parts than traditional
scanners
• Simplified Logistics ‒ Packed in boxes / crates, shipped
on a pallet
• Simplified Installation ‒ Can be mounted directly to a
machine frame
• Simplified Maintenance ‒ Heads can be easily removed for
off machine calibration or maintenance
15 © 2015 Honeywell International All Rights Reserved
• Self-aligning cables ‒ Replace high cost, precision
aligned, rigid beams
• Small, on-board, stepper motor ‒ Replaces large drive motor, drive
belts, pulleys, and wheels
• Fixed power cables & brushes ‒ Replace moving power track
• On-board air compressor ‒ Replaces air supply hose
• Secure, robust, Wi-Fi communications ‒ Replaces signal cables in power
track
Simplified Design
Detail of on-board drive mechanism
16 © 2015 Honeywell International All Rights Reserved
• Small footprint ‒Measurement modules only 256 mm [10.0”] wide in
machine direction
Simplified Design – Small Size
17 © 2015 Honeywell International All Rights Reserved
• Ideal Applications: ‒ Plastics and Nonwovens Sub markets ‒ Extrusion and Converting Manufacturers ‒ Calendering and Laminating applications
Target Applications - Today
18 © 2015 Honeywell International All Rights Reserved
Honeywell ZipLine™
Scanning Measurement Redefined