Experimental determination of the flame temperatures of complex mixtures of combustible gases and a...

19
EXPERIMENTAL DETERMINATION OF THE FLAME TEMPERATURES OF COMPLEX MIXTURES OF COMBUSTIBLE GASES AND A METHOD FOR CALCULATING THEM.* BY BERNARD LEWIS, t HENRY SEAMAN ~ and G. W. JONES.§ INTRODUCTION. In previous reports i, 3, 3, 4 results were published giving the flame temperatures of many hydrocarbon-air mixtures, of mixtures of methane and oxygen, methane-hydrogen and methane-acetylene with air and of ammonia and its products of dissociation with air. The above reports should be consulted for details regarding the method of making flame- temperature determinations. In the present report data are given showing how the flame temperatures of hydrogen, methane and carbon mon- oxide are affected by the addition of various amounts of nitrogen and carbon dioxide. The results have industrial importance, because they show to what extent the addition of these inert gases depresses the available maximum flame temperatures of such mixtures when they are burned with air. Practically all the mixed gases used industrially contain one or more of the following constituents: carbon dioxide, * Published by permission of the Director, U. S. Bureau of Mines. t Physical chemist, U. S. Bureau of Mines, Pittsburgh Experiment Station, Pittsburgh, Pa. :~Jr. physical chemist, U. S. Bureau of Mines, Pittsburgh Experiment Station, Pittsburgh, Pa. § Chemist, U. S. Bureau of Mines, Pittsburgh Experiment Station, Pitts- burgh, Pa. 1 Loomis, A. G. and Perrott, G. St. J., Ind. Eng. Chem., 2o, 1928, p. IOO4. 2 Jones, G. W., Lewis, Bernard, Friauf, J. B. and Perrott, G. St.J., Journ. Amer. Chem. Soc., 53, I93I, p. 869. 3 Jones, G. W., Lewis, Bernard and Seaman, Henry, Joum. Amer. Chem. Soc., 53, I931, P. 3992. 4Jones, G. W., Lewis, Bernard and Seaman, Henry, Journ, Amer. Chem. Soc., 54, I932, P. 2166. 149

Transcript of Experimental determination of the flame temperatures of complex mixtures of combustible gases and a...

Page 1: Experimental determination of the flame temperatures of complex mixtures of combustible gases and a method for calculating them

EXPERIMENTAL DETERMINATION OF THE FLAME TEMPERATURES OF COMPLEX MIXTURES OF

COMBUSTIBLE GASES AND A METHOD FOR CALCULATING THEM.*

BY

BERNARD LEWIS, t HENRY SEAMAN ~ and G. W. JONES.§

INTRODUCTION.

In previous reports i, 3, 3, 4 results were published giving the flame temperatures of many hydrocarbon-air mixtures, of mixtures of methane and oxygen, methane-hydrogen and methane-acetylene with air and of ammonia and its products of dissociation with air. The above reports should be consulted for details regarding the method of making flame- temperature determinations.

In the present report data are given showing how the flame temperatures of hydrogen, methane and carbon mon- oxide are affected by the addition of various amounts of nitrogen and carbon dioxide. The results have industrial importance, because they show to what extent the addition of these inert gases depresses the available maximum flame temperatures of such mixtures when they are burned with air.

Practically all the mixed gases used industrially contain one or more of the following constituents: carbon dioxide,

* Published by permission of the Director, U. S. Bureau of Mines. t Physical chemist, U. S. Bureau of Mines, Pittsburgh Experiment Station,

Pittsburgh, Pa. :~Jr. physical chemist, U. S. Bureau of Mines, Pittsburgh Experiment

Station, Pittsburgh, Pa. § Chemist, U. S. Bureau of Mines, Pittsburgh Experiment Station, Pitts-

burgh, Pa. 1 Loomis, A. G. and Perrott, G. St. J., Ind. Eng. Chem., 2o, 1928, p. IOO4. 2 Jones, G. W., Lewis, Bernard, Friauf, J. B. and Perrott, G. St.J., Journ.

Amer. Chem. Soc., 53, I93I, p. 869. 3 Jones, G. W., Lewis, Bernard and Seaman, Henry, Joum. Amer. Chem. Soc.,

53, I931, P. 3992. 4 Jones, G. W., Lewis, Bernard and Seaman, Henry, Journ, Amer. Chem. Soc.,

54, I932, P. 2166.

149

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15o B. LEWIS, H. SEAMAN AND G. W. JONES. [J. F. I.

illuminants, hydrogen, carbon monoxide, methane, ethane, and nitrogen. The combustibles occurring in greatest pro- portion in various kinds of manufactured and producer gas are methane, hydrogen, and carbon monoxide. If one knows the flame temperatures of methane or hydrogen or carbon monoxide, each mixed with various amounts of nitrogen and carbon dioxide, the results, when tabulated in a manner described by Jones 5 for the calculation of limits of inflamma- bility of mixed gases, may be applied directly to the calcu- lation of flame temperatures.

Therefore, these data have been used to calculate the flame temperatures of complex combustible gas mixtures containing various proportions of the inert gases, nitrogen and carbon dioxide. The only requirement for making quite accurate calculations of maximum flame temperatures of mixed gases, such as manufactured or producer gas, when burned with air is a knowledge of the composition of the mixture. A number of such mixtures have been tested, by comparing their actually determined flame temperatures with

2100

2OO0

~I70(

FIG. I.

42 ~

~ 34 :~

30 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0

~ H z IN H2 - N2 MIXTURE

Maximum flame temperatures and composition of mixtures at maximum temperatures. H~ --N2 air mixtures.

5 U. S. B u r e a u of M i n e s T e c h n i c a l P a p e r No. 450.

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Feb., 1933.] DETERI~IINATION OF TEMPERATURES. 151

the flame temperatures calculated by the method to b e described. The accuracy and limitations of the method will be discussed later in this report.

EXPERIMENTAL DATA.

Maximum Flame Temperatures of Hydrogen-Nitrogen Mixtures.

Mixtures containing hydrogen and nitrogen were so prepared as to include all proportions that might be found in manufactured and producer gases. The flame temperatures of each of these mixtures were determined for various pro- portions of air, and curves drawn, similar to those in Fig. I of reference 4, showing the flame temperatures obtained for

F I G . 2 .

2200

2100 '..<:<.,+~

J e ' ? "

" \ z y 19oo ~ . Z ~-°~

lsoo . /

~. 1700 ~'

16oo ~ :ol I / . . . . . . . . . k~o~ r

/ 1400

0 0.2

,)/ /

47[... Z c~ ~d

45~

b. 40 ~.

[-.. 41N

N

< 39 N

b..

:37

I Z

Z

0.4 0.6 0.8 1.0 C O 2 / IN H2 - C 0 2 MIXTURE /rI2

+

"~31 1,2

Maximum flame temperatures and coraposiUon of mixtures at maximum flame temperatures. H ~ - COs air mixtures.

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152 t3. LEwis, H. SEAMAN AND G. W. JONES. [J. F. I.

all proportions of air,r from the leanest to the richest mixtures which would burn satisfactorily in the burners. The maxi- m u m flame temperature of each mixture with air as well as the amount of hydrogen and nitrogen in this max imum flame temperature mixture was determined. Space does not permit the reproduction of all of these curves. Of most importance (industrially), however, are the maximum flame temperatures which are given in Fig. I for the various mixtures of hydrogen and nitrogen when burned with air. There is also shown the

Fro. 3. 1940 24

~ 1860 20 ~- Z L~ ~

< < a, 1780 XX- ~ 16 Z

~1740 . 14 ~b..,

< / ' +

17oo 12~ d

1660 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1,8 2.0 10

N2~/'" 4 / b n IN CH4 - N2 MIXTURE

Maximum flame temperatures and composition of mixtures a t maximum temperatures. CH,- -H2 air mixtures.

composition of the hydrogen-nitrogen mixtures which give these maximum flame temperatures. Both sets of values are needed for the calculation of the maximum flame temperatures of mixed gases.

I t is seen tha t pure hydrogen burned with air gives a max imum flame temperature of 2045 ° C. and as nitrogen is added to the hydrogen the maximum flame temperature drops off very rapidly. For example, when the ratio of nitrogen to hydrogen in the original mixture before addit ion of air is

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Feb., i933. ] D E T E R M I N A T I O N OF T E M P E R A T U R E S . I53

0.5, the maximum flame temperature drops to 1812 ° C. or 233 ° below tha t of pure hydrogen in air.

Maximum Flame Temperatures of Hydrogen-Carbon Dioxide Mixtures.

Similar tests were made with hydrogen-carbon dioxide mixtures and the curves for the maximum flame temperatures of various mixtures are given in Fig. 2. The results show tha t the addition of carbon dioxide decreases the maximum flame tempera ture of hydrogen more than equal amounts of nitrogen. This is, as might be expected, due to the higher heat capacity of carbon dioxide.

Maximum Flame Temperatures of Methane, Carbon Dioxide, and Nitrogen Mixtures.

Similar graphs are given for methane-ni trogen and methane-carbon dioxide mixtures in Figs. 3 and 4.

I \ \

\

FIG. 4.

186~ 15 t Maximum f lame

tern )erature

mr. b , Z

1820 13 ~ ~ ~

1780 11 ..~ [...,

~ , C o m p o s i t i o n a t + maximum f lame

temperature ) ~ :~

1740 ] 9 0 0.1 0.2 0.3 0.4 0.5

CO 2 CH4 IN CH4-C02 MIXTURE

Maximum flame temperatures and composition of mixtures at maximum flame temperatures. CH4--CO2 air mixtures.

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I54 B. LEWIS, H. SEAMAN AND G. W. JONES. [J. F. 1.

Maximum Flame Temperatures of Carbon Monoxide and Carbon Dioxide and Nitrogen Mixtures.

Likewise graphs are given for carbon monoxide-nitrogen and carbon monoxide-carbon dioxide mixtures in Figs. 5 and 6. The maximum flame temperature of pure carbon monoxide in air was redetermined and found to be I95 o° C., within lO °

FIG. 5.

1940 ~ / t8

e ~

< I is20 C

~ N

Z

\ o-

1660 ~ N 34 ) 0.2 0.4 0.6 0.8 1.0 1~3 IN C0-N2 MIXTURE CO

Maximum flame temperatures and composition of mixtures at maximum temperatures. CO --N2 air mixtures.

of a previously determined value. 1 In these tests, as in all other tests, the combustible-air mixtures were saturated with water vapor at a temperature of 21--25 ° C. Compared with this, the value calculated by the method outlined in reference 2 is 2100 ° C., the difference of I5 o° C. being somewhat greater than can be accounted for by radiation losses.

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Feb., 1933.] DETERMINATION OF TEMPERATURES. I 5 5

n~ m

m D m

194(

1900

FIG. 6.

, I i I I • Maximum flame / / /--- temperature

i Composition at

maximum f l ame- - I~ temperature 1\_

1860 3

\ X

,~o / \ f /

1740 0

CO 2

j y , P

/

\ \

\ \, "k

0.1 0.2

42

Z

o

40

<

N <

36 ~

M

< Z

0 0 -b

32 0.3

IN CO-CO2 MIXTURE CO

Maximum flame temperatures and composition of mixtures at maximum temperatures. CO--CO2 air mixtures.

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15 6 B. LEWIS, H. SEAMAN AND G. W. JONES. [J. F. I.

By means of the da ta given in the above sets of curves the flame temperatures of most mixed combustible gases can be calculated.

Flame Temperatures of Mixed Combustible Gases.

To determine the accuracy of the calculation of the flame temperatures of mixed gases and to obtain information on the max imum flame temperatures of various industrial gases, experiments were made with a number of different gases. The types of gases and their composition on an air-free basis are-given in Table I. No. I was a mixed coal gas from

TABLE I .

Composition of Gases Used, Air-free Basis.

C o m p o s i t i o n , P e r cen t . b y V o l u m e .

" G a s . "

I. M i x e d coa l g a s . .,. C a r b u r e t e d w a t e r g a s . 3. E l e c t r o l e n e g a s . t. A n t h r a c i t e p r o d u c e r g a s . . . . . 5. CO-H2-N~ m i x t u r e . ~. do, 7. do. L H2-CO m i x t u r e .

CO. H~.

11.8 49.8 23.5 35.9 24.7 69.7 27.6 16.9 31.9 22.7 37.0 27.1 5 o.1 35.5 58,5 41.5

N2.

4.2 15.4

1.3 49.5 45 .4 35.9 14.4

I CH4. ]C2He. CO,. Illumi-

~ n t s .

25.8 1.5 2.4 4.5 9 .0 2.7 3.5 lO.O 1. 7 - - 2.6 - - 0.8 - - 5.1 o . I

Total.

I 0 0 IOO I 0 0 IO0 IOO I 0 0 I 0 0 I 0 0

Milwaukee, Wisconsin; No. 2, a carbureted water gas from Harrison, New Jersey; No. 3, "Elec t ro lene" gas from the General Electric Co. ; No. 4, anthraci te producer gas from the Stewart Har tshorn Co., E. Newark, New Jersey; Nos. 5, 6, 7 and 8 were synthet ic gases produced by mixing hydrogen and carbon monoxide in approximately the same relative pro- portions as found in producer gas and then adding various proportions of nitrogen. These synthet ic gases were prepared to determine the effect of various proportions of nitrogen on the flame temperatures of hydrogen and carbon monoxide mixtures, for it was desired to know whether the addition of large amounts of nitrogen was in any way connected with the variation between the observed and calculated maximum flame temperatures for producer gas (see below). Nos. 9, IO, II , and 12 (Table 2) are binary mixtures of methane- hydrogen and methane-acetylene borrowed from a previous

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Feb., 1933.] DETERMINATION OF TEMPERATURES. 157

~4

8

8

b

.~.~ oo~o ~

2 b ~

0 o o Oxoo Ox~O ~0 ~ O x O x O x O x O ~ e ~

~d

~s

: : : : : : : : : : : :

i i i i i i i i i ! ! i . . . . . . . ° .

. . . . . . , . . ,

i i i ! £ £ z ~ ' " '

f f d d d o ~ : = d G ~ o ~ ~ ~ - ~ - ~ - ~ " ~

*~ ~ c ~ o ,.~ ~ d " ~ -

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I58 ]]. LEWIS, H. SEAI~IAN AND G. W. JONES. [J. F. I.

publication 3 to demonstrate more completely the worth of the method.

The observed flame temperatures of the various mixtures, Nos. I-8, given in Table I with various proportions of air, are shown graphically in Figs. 7 to x4, inclusive. Curves for mixtures Nos. 9-I2, Table 2, have already been published2

190C

P ee

/ 1700

13

/ /,

FIG. 7.

I I I [ Theoretical complete

combustion ~ ~ / I I f i

/ !

/ t ,/

./ / i

. \

15 17 19 AIR-FREE GAS IN FINAL MIXTURE, PER CENT

Flume temperatures of mixtures of mixed coal gas and air.

\ \

\

21

The observed maximum flame temperature of each gas and the percentage of "gas" present in the mixture with air which gives the maximum flame temperature are tabulated in the second and third columns of Table 2.

The calculated maximum flame temperatures and the differences between these and the observed values are also given in Table 2.

Calculation of Flame Temperatures of Mixed Gases.

The calculation of the flame temperatures of mixed gases requires the tabulation of the data in such a form that it may be applied to the mixture law originally used by Le Chatelier for the calculation of the limits of inflammability of gas

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Feb., 1933.] DETERMINATION OF T E M P E R A T U R E S . 159

FIG. 8. 194o192o_ Theoretical complete

1900 / combustion

~1880 i

~1860

~184C [

/ 182C p

x, ~[__---- I

\ : \

1

180015 16 17 18 19 20 21 22 2:1 AIR-FREE CARBURETED WATER GAS IN FINAL MIXTURE, PER CENT

Carbureted water gas.

F IG. 9.

2000 "1 I i I i 4 Theoretical complete

combustion -[-.. ]

zg ~190C

1800

-/

/ /

/ /

/ ,

-25 30

\ .-\

i

{

I

35 AIR-FREE GAS IN FINAL MIXTURE, PER CENT

Flame temperatures of mixtures of eleetrolene gas and air.

]

40

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I60 B. LEWIS, H. SEAMAN AND G. W. JONES. [J. F. I.

1700

1600

c~

150C

1400'

/

FIG. IO.

/

/ /! !

/

/

I ~ Theoretical complete

combustion

\ \

\ \

N \ .\

40 45 50

AIR-FREE GAS IN FINAL MIXTURE, PER CENT

Flame temperatures of mixtures of anthracite producer gas and air.

55

\

1720

p ~" 1700

r~

1 6 0 8

F I G . I I .

/

./ /

Theoretical complete combustion

\ k

40 42 44 46 48 50 52 (H 2 +CO÷N z } IN FINAL MIXTURE, PER CENT BY VOLUME

Flame temperatures of C O - H s - - N 2 air mixtures. Air-free analysis: H~ = 22.7 per cent., CO = 3x.9 per cent., and N2 = 45.4 per cent.

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Feb., 1933.] D E T E R M I N A T I O N OF T E M P E R A T U R E S . I 6 I

1820

r M 1800 C~

[-~

C~ = ~ 17so /

/ ~ 1760 ~ /

1740 34 36

FIG. I2.

~ 2t'---. ,.¢~

/ ~,o,, . \ Theoretical complete

combustion

\

38 40 42 44 46 48 (H2 +CO+N 2 ) IN FINAL MIXTURE, PER CENT BY VOLUME

Flame temperatures of CO--Hs--N2 air mixtures. Air-free analysis: Hs = 27.x per cent., CO = 37.o per cent., and N2 = 35.9 per cent.

FIG. 13,

1940

192C

19oo / ~1880

/ r'186(

1 8 4 0 2 8 / !0 32

Flame

f ' f f O ~ )

/ I t Theoretical complete ~N

_ combustion /

\ \

l 34 36 38 40 42

(H2 +CO+N2 ) IN FINAL MIXTURE, PER CENT BY VOLUME

temperature of CO--H2--N= air mixtures Air free analysis: H~ = 35.5 per cent., CO = 5o.I per cent., and N2 = z4.4 per cent.

VOL. 215, NO. I28~----I2

Page 14: Experimental determination of the flame temperatures of complex mixtures of combustible gases and a method for calculating them

I62 B. L E W I S , H. SEAMAN AND G. W. JONES. [J. F. I.

2000

198~

1940

[...,

~1920 ,...1 r . .

190(

1880

/ /

FIG. 14.

o \

I \ / / Theoretical complete

f I combustion

28 30 32 34 36 88 (H2 +CO) IN FINAL MIXTURE, PER CENT BY VOLUME

Flame temperatures of CO--H2 air mixtures. H = 4z.5 per cent., and CO = 58.$ per cent.

mixtures containing more than one combustible. The mix- ture law enables one to calculate the numerical value of any one property of a mixture of substances from the values of that property determined for the individual components of that mixture. By the application of this law the density of a mixture of gases can be derived from the densities of the individual components, and the limits of inflammability of complex gas mixtures can often be accurately calculated if the composition of the mixture and the limits of inflamma- bility of the individual combustible constituents are known. Payman 6 employed the Le Chatelier law to calculate the speed of uniform movement of flame. The authors also used the law for the calculation of the flame temperatures of the binary mixtures, methane-hydrogen and methane-acetylene mixtures, which have been reported in a previous publication. 3

For this purpose the following equation is employed:

aT~ + bTb + cT~ + . . . T = , ( i )

a + b + c + . . .

6 P a y m a n , W . Jour. Chem. Soc., zx$, 1919, p. 1446.

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Feb., I933.] DETERMINATION OF TEMPERATURES. I6 3

where a, b, c . . . represent the volume of each combustible plus the proper amount of air required to furnish a max imum flame-temperature mixture for this combustible; To, Tb, Tc • • • are the max imum flame temperatures of each of these compo- nent mixtures; and T is the maximum flame tempera ture of the complex mixture.

The law given above for the determinat ion of maximum flame temperatures has been applied heretofore 3 only to mixtures of combustibles containing no inert gases such as nitrogen and carbon dioxide.

However, the equation may be used in the form described above for the calculation of the maximum flame temperatures of mixed gases containing nitrogen and carbon dioxide if the complex mixture is somewhat arbitrarily dissected into simpler mixtures, each of which contains only one combustible gas and par t of, or all of, the nitrogen or carbon dioxide. There are various ways in which a gas mixture may be subdivided into simpler mixtures and the calculated values found will vary somewhat depending upon how this is done. To show how the subdivision is made and its effect on the calculated flame temperatures, the calculation of the mixed coal gas will be given in detail.

In the example to be worked out (Table 3) the il luminants as found by the usual methods of gas analysis consist mainly of ethylene, propylene, butylene, and, at times, small amounts of benzene and acetylene. There is no easy way of deter- mining the composition of the i l luminants in gas mixtures. In general, for calculating flame temperatures, the i l luminants may be assumed to consist of equal parts of ethylene and propylene without introducing appreciable errors because the maximum flame temperatures of the unsatura ted hydro- carbons excluding acetylene are not far apart . Unless the amount of i l luminants is greater than Io per cent. of the total gas, an error of only a few degrees results from the above assumption.

The gas contains 2. 4 per cent. of carbon dioxide and 4.2 per cent. of nitrogen. In the first subdivision, the carbon dioxide is combined with the methane and the nitrogen with the carbon monoxide. T h e gas is thus divided into six simpler components as shown in the first column. In the

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I6 4 B. LEW~S, I t . SEAMAN AND G. W. JONES. [J. F. I.

~s

~o

0% O~ 0 oo oo oo ,6

~ "~ ,-~ . . . . . .

kO ~ ~N

4. o ' ~ ~, ,~

~ ' ~

d 6, ,~

.o~ ,~,~ o o o ~ ~ o ~ ~.~ ~ o o o o ~ o

~ : o C~ 0 0 0 0 )

N

• . . . .

.~:,~

• ' 0 0 " •

o

c;

C~ . . . . . . .

.~ : : : : : : :

- !e. ~ .=

o ~ 0~.~ -0 •

o.:o o_ = °

o C~N/~C~NNZ

uO~D 0 0 ~D~ ~--.e,% O~ 0 ~'--Ox OxOx O~ O0 o0o0

~',00 %0 O0 0 ~0 b -

O0 oo 0 O© O0 0 e~ O0

dd 6 d d~

t~

• . . • ~'~ • • - ' 0 0

Page 17: Experimental determination of the flame temperatures of complex mixtures of combustible gases and a method for calculating them

Feb . , 1933. ] D E T E R M I N A T I O N O F T E M P E R A T U R E S . 16 5

second column the ratio of the inerts, nitrogen and carbon dioxide, to the combustibles is given, and in the third column the volume of each component on the basis of IOO volumes of gas. For those combustibles which have no nitrogen or carbon dioxide combined with them, the maximum flame temperatures (column 6) and per cent. of gas giving the maximum flame temperatures (column 4) are taken from Table 4. The data included in this table are derived from previous reports. 2' a

TABLE 4.

Maximum Flame Temperatures of Combustible-air Mixtures.

Per cent. of gas giving the maximum

Combustible flame temperature

A c e t y l e n e . . . . . . . . . . . . . . . . : 2 3 2 5 9 .oo

B u t a n e . . . . . . . . . . . . . . . . . . . . I 8 9 5 3 .25

I s o - b u t a n e . . . . . . . . . . . . . . . . . I 9 o o 3 .25

B u t y l e n e . . . . . . . . . . . . . . . . . . 193o 3 .4 °

C a r b o n m o n o x i d e . . . . . . . . . . . I 9 5 o 3 4 . o o

E t h a n e . . . . . . . . . . . . . . . . . . . . 1895 5 .8o

E t h y l e n e . . . . . . . . . . . . . . . . . . I 9 7 5 7 .oo

H y d r o g e n . . . . . . . . . . . . . . . . . 2o45 3 1 . 6 o

M e t h a n e . . . . . . . . . . . . . . . . . . 188o i o . o o

N a t u r a l g a s - - P i t t s b u r g h . . . . . 189o 8 .85

P r o p a n e . . . . . . . . . . . . . . . . . . . I 9 2 5 4 . I 5

P r o p y l e n e . . . . . . . . . . . . . . . . . 1935 4 -6o

Maximum flame temperature, o C.

The maximum flame temperature value for the methane and carbon dioxide component having a ratio of carbon dioxide to methane of 0.09 is taken from the curve shown in Fig. 4, and the per cent. of gas (methane + carbon dioxide in the final mixture) giving this max imum flame tempera ture is taken from the other curve in the same Fig. 4. In a similar way the values for the carbon monoxide-nitrogen component are taken from the curves given in Fig. 5. We now have all the information required for the calculation of the flame tempera ture of the gas.

Column 5 gives the total volume of the component plus the required amoun t of air. These values are obtained by dividing the volumes given in column 3 by the percentages given under column 4. The sum of these volumes, 568.I, gives the total final volume when IOO volumes of the original mixture is mixed with the proper amoun t of air to give the max imum flame temperature. When these values are substi-

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I66 B. LEw~s, H. SEAMAN AND G. W. JONES. [J. F. I.

tuted in equation (I) one obtains the following:

Flame temperature 32.9X I975+47.8 X I935+ I57.6 X2o45

+263.5 X I829 +4o.7 X 1822 +25.6 X 1895 = = I 9 O 7 ° C .

568. I

Thus the calculated flame temperature is found to be I9O7 ° C. The coal gas may be subdivided in another way as shown

in the second division of Table 3. The values for the ethylene, propylene, methane, and ethane components are taken from Table 4, while the values for the hydrogen-nitrogen component are taken from Fig. I, and the values for the carbon monoxide- carbon dioxide component from Fig. 6.

Substituting the values given in columns 5 and 6 in equation (I) one obtains:

Flame temperature 32.9 X I975+47.8 X I935 + I62.6 X I99o

= +37"8X I8°°+258"°X I875+25"6X I895 = I915 ° C. 564.7

or a flame temperature of I915 ° C. Thus it is seen that by combining the nitrogen and carbon dioxide with different combustibles a difference of 8 ° C. was found. In the case of producer gas in which the amount of nitrogen is much higher, greater differences are found when it is combined in various ways.

Perhaps the most satisfactory way of combining the inert gases with the combustibles is to apportion the nitrogen and carbon dioxide among the three combustibles, hydrogen, methane, and carbon monoxide in the same relative pro- portions that each combustible is present in the gas. This method was also carried out. The results of all the calcu- lations are given in Table 2.

In this table the observed maximum flame temperatures of the different mixed gases tested are given, and also the per cent. of the gas present which gives the maximum flame temperature. There are also given the highest and lowest values obtained by calculation, and the values obtained when the nitrogen and carbon dioxide are combined with the hydrogen, methane, and carbon monoxide in proportion to the amounts of the latter combustibles present.

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Feb., 1933.] DETERMINATION OF TEMPERATURES. 16 7

The results obtained show that for most of the mixed gases the calculated values agree fairly closely with the observed values. The largest error occurs in the cases of producer gas and carbureted water gas. For these gases the observed and calculated values are about 45 ° C. apart.

The results of tests made with several special mixtures containing hydrogen, carbon monoxide and nitrogen indicate that these differences may possibly be attr ibuted in part to the presence of larger amounts of nitrogen in the original gas. Also, in the case of carbureted water gas, the presence of large amounts of illuminants may account for the difference found.

The results obtained for the various gases listed in Table 2 warrant the conclusion that by use of the graphs and data given in this report the maximum flame temperatures of industrial gases can be calculated to an accuracy of within 4 °o to 5 °0 of the actually determined flame temperature. For gases containing small amounts of nitrogen and carbon dioxide ( < IO per cent.) the calculated results should be within 20 ° C. of the actual determined flame temperature.

ACKNOWLEDGMENTS.

The mixed coal gas, carbureted water gas, electrolene and anthracite producer gas were supplied to the authors through the generous efforts of H. K. Richardson of the Engineering Department of the Westinghouse Lamp Company, Bloom- field, N. J. This company fabricated special tanks for transporting the gases to the Pittsburgh station of the Bureau of Mines. The authors deeply appreciate the time, trouble and expense incurred by this company in providing these gases for tests.

SUMMARY.

The flame temperatures of mixtures of hydrogen, or methane, or carbon monoxide containing various amounts of nitrogen and carbon dioxide, with air, have been determined. The flame temperatures of a number of complex mixtures of combustible gases and industrial gases have also been deter- mined. A method of calculating the maximum flame temper- ature of any mixed gas is described. Good agreement is found between the calculated and determined temperatures of the gases used in this investigation.