Experience in Life Cycle Management of Design Knowledge

from design to reality ATOMENERGOPROEKT State Corporation “Rosatom” Enterprise

Experience in Life Cycle Management of

Design Knowledge

JSC “Atomenergoproekt”

12% of electricity in Russia is generated at nuclear power plants that

were designed by JCS «Atomenergoproekt»

The company employs about 4500 engineering , management and

construction personnel

The company owns about 700 units of heavy construction equipment

The revenue in 2013 year ~ 1 bln. Dollars.

VISION A full scope engineering company that provides high quality and

efficiency of industrial design and construction

MISSION Contribute to the growth of the Russian industrial potential and

wealthfare of the society through the use of advanced technologies and

development of energy and industrial infrastructure

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Main activities

JSC «Atomenergoproekt» - is the engineering company, General Designer of

nuclear power plants in Russia, Eastern Europe and CIS countries.

Full scope of works and services in the area of NPP construction, including:

siting;

development of pre-design, design and working documentation;

3D-designing for construction;

engineering surveys;

environmental monitoring;

NPP life extension;

designer supervision during NPP construction and follow-up during operation;

radiation, nuclear and environmental safety substantiation;

organization and development of construction and erection works, equipment and

materials procurement, including development of the required documentation;

NPP commissioning activities and handover to operation;

NPP decommissioning

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Nuclear Power Plant Design

Atomenergoproekt has designed most of the NPPs in Russia, CIS

and Eastern Europe.

JSC Atomenergoproekt is the General Designer of Kurskaya, Smolenskaya, Balakovskaya, Bilibinskaya and Novovoronezhskaya NPPs, nuclear plants in Belene (Bulgaria), Bushehr (Iran), Kudankulam (India), and Akkuyu (Turkey). The Company’s design was used to build the Kozloduy NPP in Bulgaria,the Temelin NPP in the Czech Republic and Zaporizhskaya NPP in Ukraine. In 2012 the JSC Atomenergoproekt was assigned as General Designer to the Smolenskaya NPP-2.

Specialists of the JSC Atomenergoproekt have designed about 120 designs for nuclear power units. The JSC Atomenergoproekt participates in support of existing units built on the Company's projects.

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Atomenergoproekt– modern engineering company

R&D Construction

Project

management

Supply

management

Design

Decommissioning Maintenance

supervision

Engineering

survey

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High safety and security level

Competitive price

Serial manufacturing

Modern technologies, integrated

information model Short terms of

construction

General Designer of VVER-TOI project

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VVER-TOI

Unique integrated information environment

has been created for the development and

verification of project decisions

NPP information model that meets all the

parameters specified in the design requirements

and ready for replication has been developed

Verification of the received design has been

performed, the achieved planned targets have

been confirmed by calculation

Requirements management

and data verification

Cost management

Procurement and

supply

management

Construction

management Planning and terms

management

Engineering

management

Design process

management

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NPP information model: benefits

The implementation of NPP information model has the following major

advantages:

data transfer ensuring at all stages of NPP life cycle avoiding data loss or

data re-entry

Improvement of project documentation quality by means of chart and

layout arrangements

Implementation of changes managing system in the process of unit design

and construction

Implementation of the deviations managing system from the project

arrangements at the stage of unit construction

Design and construction terms reduction

Financial resources and workforce reduction

engineering and construction processes optimization

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WEB-PORTAL

Designing Engineering Construction

Mechanical CADD/CAE

PLM

Plant Design CADD/CAE

cPLM

MS МТО

Changes and deviations managing system

Main sources

Installation managing system

Project management system

Technical information

managing system

Maintenance managing system

Safety and security

managing system ERP System

NPP management system Operation

Integrated information environment for data management

during NPP life cycle

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Engineering data managing system – main basis

of NPP information model

WEB-Portal

ISO 15926

P&ID flowcharts

Electrical, control and testing instrumentation

Project catalogs Reactor unit

module

3D designing

Engineering data management

Supply management External systems

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Use of NPP unit 3D-model for the issue of

working documentation

Development of technological

charts SmartPlant P&ID

Integrated 3D project model creation

SmartPlant 3D

Development of electrical charts

SmartPlant Electrical

Project catalogs SPRD

Technological & electrical elements`

charts catalog

Correlation of the

technological schemes

and objects in the 3D

model

Working documentation retrieval

from 3D model

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Room Management in SmartPlant Enterprise modules

SmartPlant Foundation SmartPlant 3D

SmartPlant P&ID, SPEl, SPI

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Architectural and construction part specification on the

basis of SmartPlant 3D and Tekla Structures integration

SmartPlant 3D.

Creating of 3D model of the construction elements of the building

Data transfer

Tekla Structures.

Engineering structures reinforcement

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Engineering and designing systems integration

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Project construction organization in the modern

information environment

4D model of the Project, uniting the 3D unit model with the

chart of the second level is developed

The modeling of especially complicated execution plan

works was carried out: construction of the foundation, the

underground part of the reactor building, the reactor pit

and fuel storage pool, inside and outside protection cover

of the reactor part

There are the possibility to carry out main

construction and erection works using the main lifting

devices by means of the developed unique simulator

Detailed 4D model of construction organization plan is

used as initial input data for Multi D modeling of

construction and erection works

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Operation Decommissioning

Increasing the quality of the project

Reducing time and cost for engineering

Improving the layout arrangements

Collisions management with announce of

all project participants

Providing competitiveness of the project in

the world market

Construction Designing

Advantages of NPP information model

implementation at all stages of NPP life cycle

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Developing and optimizing of work

execution plan beforehand

Managing procurements and delivery,

carrying out tender procedures in

accordance with the project requirements

Implementing the concept of information

model construction

Operation Decommissioning Construction Designing

Improving the opportunity of construction

and erection works industrialization



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Centralized accumulation of all operation

features

Efficient teaching of new staff

Significant reduction of human factor

negative effect over the exploitation

process, increasing the efficiency of operational staff.

Decommissioning Construction Designing

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Operation



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Reduction of time and financial

expenditures connected with

decommissioning

Operation Decommissioning Construction Designing

Increasing the integral economic

efficiency of NPP unit



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THANKS FOR YOUR ATTENTION!

Dmitry V. Silaev

Head of Intellectual property Department

JSС «Atomenergoproekt»

W. +7 (495) 633-5050 (ext. 4823)

М. +7 (926) 228-0225

E-mail: [email protected]

http://www.aep.ru

Experience in Life Cycle Management of Design Knowledge

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