Expanding Horizons - Corrtech Energy · Î COMPLETE ROTOR OVERHAUL - MS 6001 GAS TURBINE - Reliance...
Transcript of Expanding Horizons - Corrtech Energy · Î COMPLETE ROTOR OVERHAUL - MS 6001 GAS TURBINE - Reliance...
01. CORRTECH ENERGY
Profile
Industrial Turbines
Aerospace & Defence
FacilitiesManufacturing Component Repair Rotor Repair
Expanding
Horizons
E x p a n d i n g H o r i z o n sE x p a n d i n g H o r i z o n s
Vision
Corrtech Energy Limited aims to become a one stop shop, providing services for rotating equipment for industrial power generation and aerospace. Corrtech Energy Limited strives to be a global leader offering a complete range of gas turbine maintenance solutions, incorporating technology and innovation as the key differentiator to grow and sustain its leadership position and create value for its customers and stakeholders, through innovative solutions and strategic alliances worldwide.
01. CORRTECH ENERGY
Corrtech Energy Limited (CEL), is a wholly owned subsidiary of Corrtech International Private Limited (CIPL). CEL provides reliable and affordable products and services to the gas turbine & steam turbine operators across the globe and to the aerospace & defence sectors globally. CEL’s forte is providing comprehensive gas turbine solutions for GE designed heavy duty industrial gas turbines.
Established in 2000
02. CORRTECH ENERGY
CEL is well positioned to offer its customers innovative products and services at rapid turnaround times. The range of CEL operations include manufacturing of high precision components, supply of spares & replacement parts, component repairs, field services and rotor overhauls.
A market leader in offering complete gas turbines solutions for two decades, CEL has successfully diversified into aerospace & defence sectors as well. CEL manufactures high precision aero engine components for aero giant Hindustan Aeronautics Limited (HAL).
- Gas Turbines / Steam Turbines / Aero Engines / Marine Engines
Range of operations
Profile Key Business
Industrial Turbines
Aerospace & Defence
Manufacturing | Component Repair | Rotor Repair
03. CORRTECH ENERGY
Our management comprises experienced professionals with outstanding technical and managerial capabilities, industry experts having in-depth knowledge and rich experience, capable of executing large scale gas & steam turbine and aerospace & defence projects across the globe. CEL has strategic partnerships and alliances with leading parts manufacturers and technology leaders in different parts of the world.
Every CEL venture is executed with a customer-centric approach. We bring together a team of like-minded, experienced professionals possessing product and field expertise and customer service skills. This ensures that every product we create and every service we deliver is above par. We consistently invest in people, facilities and technology, thereby providing quality performance. We are diligent in understanding the customer’s product, their business requirements and meet them without any reservation, on time, every time.
Quality
04. CORRTECH ENERGY
Profile
CEL has gained a reputation for:
- Unmatched product quality- Competitive pricing- Exceptional services- Quick turnaround times
( ) certified to manufacture and supply machined metal components for aerospace and defence applications.
As a responsible organization, CEL is committed to promote a healthy and safe working environment for its employees. We consistently encourage our staff and third-party partners to participate in achieving our health and safety objectives.
ISO 9001:2008 AS 9100C
Quality, Health, Safety and Environment
05. CORRTECH ENERGY
Keenly aware of its social responsibility, CEL promotes and maintains a clear environmental policy to ensure no, or minimal, impact of its activities on the environment. We invest in dedicated programs to ensure these objectives are met and reviewed from time to time.
With two decades of expansive growth, CEL has continued to meet the growing demand for clean, efficient and reliable power in an environmentally friendly manner. We offer our customers worldwide, products and services that:
- increase performance and reliability- minimize costs and risks - optimize operations & maintenance
We set the highest standards of excellence, business ethics and social responsibility
06. CORRTECH ENERGY
Product Gallery
07. CORRTECH ENERGY
Corrtech International Private Limited
Corrtech International Private Limited (CIPL)
providing corrosion protection solutions to the hydrocarbon industry. It gradually grew into a specialist “ ”. It began providing corrosion control and mitigation for underground and submerged pipelines and storage tanks. CIPL has been a market leader in the industry for more than three decades.
In subsequent years, through various diversifications and expansions into pipeline construction, EPC projects, HDD projects, etc., Corrtech has developed into an “Integrated
” to the Oil & Gas and power generation industries.
Corrtech Energy Limited (CEL)
Corrtech Energy Limited, a wholly owned subsidiary of Corrtech International Private Limited, was established in 2000. Incorporated as “IEC International Limited” in 2000, it was renamed as “ ” in 2002. In 2004, CEL set up a state-of-the-art component repair shop at Ahmedabad. It set up facilities to manufacture
turbine component manufacturing. In 2012, CEL set up a hi–tech rotor overhauling shop and also diversified into manufacturing components for aerospace & defence sectors.
History
component repair shop
2004
& Defence sectors - empanelled as sub-contractor for Hindustan Aeronautics Limited (HAL) - Koraput
2012
CEL incorporated as IEC International Limited
2000
IEC renamed as MJB India
2002
manufacturing facility
MJB India Gas Turbine
as Corrtech Energy Limited
CORRTECH ENERGY
Profile
Corrtech Group - Business Profile
A market leader in offering complete gas turbines solutions for two decades, CEL has successfully diversified into aerospace & defence sectors as well.
CORRTECH ENERGY LIMITED
EPC PIPELINEOil & Gas, water supply sectors & CGD
(CIPL) is an established player in the Pipeline Construction Industry and is presently executing large Oil & Gas cross country Pipeline
and HDD Rigs
20 million inch-m of cross country pipelines
CORRTECH INTERNATIONAL PRIVATE LIMITED
CATHODIC PROTECTIONPipelines, tank bottoms, petrochemicals, power plants & refineries
CORRTECH INTERNATIONAL PRIVATE LIMITED
Designing, engineering, manufacturing & installation of gas skids
metering and odorization skids, pig handling systems and pressure vessels
fabrication of skids
CONTROL PLUS OIL & GAS SOLUTIONS PRIVATE LIMITED
Group Companies
Industrial Turbines
CORRTECH ENERGY
1. Component Manufacture
CEL manufactures a wide range of high precision components for gas turbines, steam turbines and aero-engines. CEL manufactures a wide range of gas turbine components for GE designed heavy duty industrial gas turbines ( ) which include:
( )
- Nimonic 263
CEL also manufactures customized products through reverse engineering for its different clients across the globe for all Original Equipment Manufacturers (OEMs).
Core Operations
Capabilities Industrial Turbines
10. CORRTECH ENERGY
Capabilities
Powered by its strong infrastructure, CEL offers comprehensive gas turbine repair services.Our gas turbine component repair and rehabilitation shop has the capability to upgrade components to latest standards within extremely quick turnaround times. Our repair
(outsourced)
CEL supplies a complete range of quality spares and replacement parts for GE engines ( ), including capital parts like:
Industrial Turbines
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CEL also offers a variety of material support systems including:
To complement the existing capabilities of component manufacture, repairs, field services and spares supply capabilities, CEL inaugurated its Rotor Overhaul facility in the year 2012.
The facility has the capability of complete turbine and compressor rotor de-stacking, refurbishment, re-building and balancing. The company’s Rotor Overhaul facility is spread across 2000 m2 of shop floor, office, store, quality and inspection areas and is well equipped with imported machines, tools & tackles, jigs & fixtures and measuring & inspection instruments which include a shot blasting system, vertical turret lathe, 10 meters long – 50 ton
machine, a spare parts depot, along with 2 overhead cranes with a load bearing capacity of 60 and 15 tonnes each. This facility is managed by a team of technical experts from the industry with rich experience in rotor overhaul jobs.
makes CEL a total gas turbine solutions provider operating from one Integrated Campus. In the first year of operation, CEL has carried out 5 Rotor Overhauls
COMPLETE ROTOR OVERHAUL - MS 6001 GAS TURBINE - Reliance Industries Limited, Baroda
COMPLETE ROTOR OVERHAUL - MS 6001 GAS TURBINE - Reliance Industries Limited, Hazira
COMPLETE ROTOR OVERHAUL - MS 6001 GAS TURBINE - Reliance Industries Limited, Patalganga
RUN OUT CHECKS & TIP TURNING - 300 MW HP/IP STEAM TURBINE – Siemens Limited, Baroda
FRAME 5 GAS TURBINE: GENERATOR ROTOR RETAINING RING REMOVAL – Siemens Limited, Baroda
12. CORRTECH ENERGY
Capabilities
CEL employs a wide range of experienced gas turbine, steam turbine & compressor field engineers, technical advisors, and construction and logistic managers to undertake and deliver both on-site and remote engineering services. These services can be complemented to include customized spares packages and tooling kits for regular Combustion, Hot Gas Path and Major Inspections. Our engineering services include:
To offer on par coating services, CEL has developed advanced protective coatings for a range of OEM equipment. Our cold coating facility is capable of performing sacrificial coating application for high erosion and corrosion resistance on compressor blades and gas turbine casings.
The current range of coatings (– UK) available are:
(KHAKI)
( ) is the
world’s largest provider of wear-resistant and corrosion-resistant coatings for industrial applications. CEL with its state-of-the-art coating facility offers such coatings on fasteners and other metal surfaces for offshore as well as onshore installations.
Industrial Turbines
Aerospace & Defence
Capabilities
13. CORRTECH ENERGY
CEL has added a glorious new chapter in its history. Overcoming technology barriers, CEL has successfully forayed in the aerospace and defence sectors. The government has rolled out a mandate for procuring aerospace & defence components from indigenous sources. With the encouraging government policies and sensing the opportunities present, we expanded our portfolio to include aerospace & defence components. This diversification has seen CEL take its first giant leap in becoming an approved vendor for aero giant Hindustan Aeronautics Limited (HAL). In addition, CEL is also exploring opportunities with other aerospace & defence companies across the globe.
Component Manufacture
CEL has an elaborate manufacturing set-up and back-end support for manufacturing high-precision aerospace parts. We manufacture blades and hardware components for fighter
our portfolio and reach further into the aerospace manufacturing industry by making components for various other categories of aircraft in future. CEL manufactures:
Aerospace & Defence
14. CORRTECH ENERGY
Capabilities
Capabilities
Our Aerospace & Defence component manufacturing capabilities are up to date with the latest world over and can manage the design and development of the required fixtures in accordance with respective manufacturing processes. Our component manufacturing capabilities include:
(cold method) coatings
We have a well-qualified and dynamic design department in charge of creating the most correct and perfect component drawings and models using the latest software and technologies, which further aid in the accurate manufacturing processes. We have made sound investments to procure Precision Cutting Tools from Aerospace cutting tools manufacturers in Italy and Germany to maintain the highest product quality standards. We are confident that soon, we shall be able to tap into other domestic and global giants in the Aerospace & Defence segment, impressing them with our professionalism and proficiency.
In addition, CEL has also manufactured and supplied hardware components for the Marine Engine GTG 1250E to the Indian Navy and look forward to more opportunities to work with the Indian Navy for providing different components for the marine fleet.
Aerospace & Defence
Industrial Turbines
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CEL’s strengths include state-of-the-art facilities for manufacturing high precision components and conducting component & rotor repairs.
We have a state-of-the-art manufacturing facility along with the corporate office set up at Ahmedabad (India) which is spread across 3500 m2, equipped to manufacture a wide range of turbine components (both capital & consumable parts) including
many other parts, along with high precision components for aero - engines.
Blade Manufacturing Process Flow
Capabilities Facilities
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Manufacturing Facility
Heavy Machining &
Our repair shop is spread across 1500 m2 with hi-tech booths and technology for welding, heat treatment, coating and repairing of different components.
CEL has a rotor shop spread across 2000 m2 of shop floor, office, store, quality and inspection areas and is well equipped with imported machines, tools & tackles, jigs & fixtures and measuring & inspection instruments for overhauling gas and steam turbine rotors.
Repair Process Flow
Capabilities Facilities
CORRTECH ENERGY
Public Sector
Andhra Pradesh Power Generation Corporation Ltd., Andhra Pradesh
Assam
Namrup
Chennai
Dahej
Vadodara
Bharuch
Vadodara
Vadodara
Aonla & Phulpur
New Delhi Gujarat, Panipat, Barauni and Haldia Refinery
Srinagar
Kawas and Kayamkulam
Guna
Duburi
Delhi
Agartala
Uran
Ramgarh
Private Sector
Hazira
Kota
Gurgaon
Hazira
Hazira
Hyderabad
Mumbai
Ahmedabad
Haldia
Shahjahanpur
(E&C Business Group – EPC Power)(I) Pvt. Ltd., Mumbai
Vadodara
Ahmedabad
Chennai
Gurgaon
Goa
All plants
Jamnagar
Chennai
Ahmedabad
Jamnagar
-- Private sector continued
Vadodara & Bangalore
Ahmedabad
Ahmedabad
Rajula
Jamnagar
Overseas
Ireland
Netherlands
(c), Bahrain
Singapore
UAE
Germany
USA
France
Iran
Iran
USA
Bahrain
UAE
USA
Malaysia USA
USA
UAE
Germany
Iran
USA
USA UAE
USA
UAE
USA
Nigeria
UK
Malaysia
UAE
UAE & Germany
USA
Italy & USA
(Thailand) Ltd., Thailand
Scotland & Thailand
USA
Thailand
Switzerland
Clients
22, Dhara Centre, Vijay Cross Roads,
Navrangpura, Ahmedabad - 380 009, Gujarat, India
Phone: +91 79 26563443, 26420119
Fax: +91 79 26431615
Shed No. 7, Survey No. 407, SP-3
New Ahmedabad Industrial Estate
Sarkhej Bavla Highway, Changodar
Ahmedabad - 382 213, Gujarat, India
Phone: +91 2717 668800
Fax: +91 2717 668847
Plot No. 51, Mahagujarat Industrial Estate,
Opp. Nova Petrochemicals,
Sarkhej Bavla Highway, Changodar,
Ahmedabad - 382 213, Gujarat, India
Phone: +91 2717 304100
Fax: +91 2717 304150
www.corrtechenergy.com