EXPANDABLE CONVEYORS TECH HANDBOOK -...

TECH HANDBOOK

Installing andMaintaining Your

DO NOTOPERATE BEFOREREADING THIS HANDBOOKImportant Safety Information Enclosed

KEEP IN SAFE PLACE--DO NOT DISCARD

Aftersort Inc.

EXPANDABLE CONVEYORS

Expandable Conveyor

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TABLE OF CONTENTS

-Warning Labels ..........................................................................2

CAUTIONS, WARNINGS AND HAZARDS ..........................3-Introduction ................................................................................3-Cautions, Warnings and Hazards ................................................3

SAFETY INFORMATION / RECEIVING & INSPECTION....4-Important Safety Guidelines..........................................................4-Shortages, Damages, Returns and Uncrating ................................4

GENERAL INSTALLATION INFORMATION ..........................5-Set-Up / Connection of Intermediate Sections ................................5-Floor Supports ............................................................................5

MAINTENANCE SAFETY PRECAUTIONS..............................6-Before Performing Maintenance ....................................................6-Maintenance and Follow-Up Details ..............................................6

MAINTENANCE AND LUBRICATION ....................................7

-Maintenance Schedules ................................................................7-Preventing Unnecessary Repairs....................................................7-Report on Miscellaneous Maintenance Performed ..........................8

TROUBLE SHOOTING AND REPLACEMENT PARTS..........9-Trouble Shooting ..........................................................................9

PARTS LIST ..............................................................................10

-Parts List for Feeder....................................................................13-Parts List for Retractable End Stop ..............................................14

NOTES ........................................................................................15

WARRANTY ..............................................................................16

WARNING LABELS

Above label is placed on conveyor between each set of floor supportson both sides of each flexible conveyor.

DO NOT OPERATE ANY FLEXIBLE CONVEYOR WITHOUT ABOVEWARNING LABEL PLACED BETWEEN EVERY SET OF LEGS ON BOTHSIDES OF EVERY FLEXIBLE CONVEYOR USED.

SERIOUS OPERATOR INJURY MAY OCCUR IF WARNING LABELS ARENOT CLEARLY DISPLAYED ON EVERY FLEXIBLE CONVEYOR.

--All specifications are subject to change without notice----Drawings are intended for illustration ONLY and are not to scale--

TECH HANDBOOK FOR EXPANDABLE CONVEYORS

TECH HANDBOOK FOR EXPANDABLE CONVEYORS ..............2

-Parts List for Expandable Conveyor A Section ..............................10

-Parts List for Expandale Conveyor C Section ................................12-Parts List for Expandable Conveyor B Section ..............................11

-Expandable Conveyors ..............................................................15

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CAUTIONS, WARNINGS AND HAZARDS

CAUTIONS, WARNINGS AND HAZARDSINTRODUCTIONThis manual was prepared as a "how-to-guide" for installers, end-users and mainte-nance personnel. It is also intended toeducate both owner (purchaser) and allindividuals working around the unit, ofpotential hazards.

With proper installation and maintenance,conveyors are essential for achieving avariety of functions essential in today’sindustrial marketplace. By following a simple, periodic maintenance schedule, thelife of a typical conveyor (or, most any typeof machinery--including our automobiles!)will increase when compared to a similar

unit in an application receiving little or no maintenance. You may find that a conveyor can become your best workplacefriend by following simple safety guide-lines. Failure to follow even the mostbasic safety suggestions can result in serious personal injury.

Conveyors contain many moving parts--pulleys, belting, chains, sprockets, shafts,rollers, etc. Therefore, it is imperative tobecome familiar with basic unit operationand know all points of potential hazards.

Remember, when working around or near

conveyors (and any industrial machinery) it is your responsibility to become familiarwith the unit, to know potential hazards(many are noted with caution labels) andto operate unit in strict accordance with thesafety guidelines in this manual.

Keep this manual in a safe place for futurereference. It should be placed whereappropriate personnel may maintain proper maintenance and records.

This manual must be read by all newusers before operating or working nearthis unit.

Before conveyor is placed into operation, all operators andother personnel coming in contact with conveyor must be

properly trained and must have read accompanying Tech Handbook.

Never move flexible conveyor by holding ANY part of conveyorother than handles. Handles are provided at both ends and

both sides of flexible conveyors.

DO NOT wear loose clothing or unprotected long hair aroundflexible conveyors, powered conveyors or machinery with mov-

ing parts.

When flexible conveyor is being moved, set up or when convey-or is being adjusted by expanding or contracting overall unit

length, keep hands, clothing, long hair or other objects clear of scissorgrid framework on conveyor to avoid serious injury.

Never connect belt conveyors directly to gravity conveyors, flexi-ble conveyors, machinery or fixtures without using connector

brackets & pop out roller.

It is the responsibility of the customer and installation person-nel to supply and install net or mesh guarding on overhead

mounted conveyors to prevent product and/or debris from falling tofloor in areas where required.

Only trained personnel shall perform maintenance functions.Before maintenance operations are performed, shut conveyor

"OFF" and lock out power source to prevent unauthorized start-up.When maintenance is completed, only authorized personnel shall bepermitted to start conveyor following maintenance or other emer-gency shut-off.

DO NOT OPERATE BEFORE READING THIS MANUAL!KEEP IN SAFE PLACE--DO NOT DISCARD!

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SAFETY INFORMATION / RECEIVING AND INSPECTIONIMPORTANT SAFETY GUIDELINES

Before uncrating, check quantity of itemsreceived against bill of lading to confirmthat all material has been received. Examine the condition of equipment todetermine if any damage has occurred.

Damage and/or shortage in shipmentshould be reported immediately to bothvendor and carrier. Obtain a signed damage report from carrier agent and

send copy to vendor. Do not repair anydamage before obtaining this report. For damaged shipments, consult factory todetermine if entire shipment must bereturned to Aftersort, Inc., for repair or if a new order should enter production toproduce a new, replacement shipment.

Carefully remove crating and look foressential components and specific

accessories that may have been boxed andattached (or 'banded') to crating material.Save all hardware for subsequent use byinstallation personnel.

It is possible that some items may becomeseparated from original shipment. Checkbill of lading (or, accompanying freightdocumentation) to ensure receipt of ALLunits ordered including ALL accessories.

SHORTAGES, DAMAGES, RETURNS AND UNCRATING

NOTE: Do not return goods to factorywithout prior, written return authorization.Unauthorized returns are subject to refusalat factory.

WARNING: All personnel coming in contact with this conveyor should be aware of the following safety guidelines BEFOREUSING OR WORKING AROUND CONVEYOR. NOTE: ALWAYS notify Aftersort Inc. whenever any conveyor is used in an application or condition other than was originally intended. Failure to notify Aftersort Inc. may allow conveyor to be operatedin a hazardous operating condition. Injuries resulting from negligence or violation of safety instructions hereby removesresponsibility of product liability claims from Aftersort Inc.

Do not operate conveyor with protective guards removed. This

includes chain guards, belt guards, snubroller guards, center drive guards and anyother safety guard.

Do not walk, ride, climb, or touchmoving parts on a conveyor in

operation.

Do not wear loose clothing or uncovered hair around conveyor.

Do not work near conveyor withoutknowing how & where to shut power

"OFF" and lock out power source.

Do not remove jammed product withconveyor running.

Do not replace parts or perform maintenance on conveyor, or moving

conveyor parts, without first shutting "OFF"power to conveyor and locking out powersource.

Do not connect gravity to poweredconveyor without safety gravity

connector brackets.

To prevent electrical shock, conveyormust be grounded, and have proper

electrical connections in accordance with federal, state, and local codes.

Safety pop out rollers in conveyorsinstalled above 7'-0" elevation must

be retained by guard rail, clips, etc. Safety

pop out rollers must be allowed to pop outwhen conveyors are installed at or below 7'-0" elevation.

It is the responsibility of conveyor end-user to comply with all safety

standards including OSHA and other federal, state, and local codes or regulations.Install protective guarding and other relatedsafety precautionary equipment to eliminatehazardous operating conditions which mayexist when two or more vendors supplymachinery for related use.

Any violation of above safety instructions hereby removes all

product liability claims from Aftersort Inc.

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GENERAL INSTALLATION INFORMATIONSET-UP / CONNECTION OF INTERMEDIATE SECTIONS

WARNING: While moving, keephands, clothing, hair and other objectsclear of conveyor side bars to avoid serious injury.

Once initial inspection and uncrating arecompleted, unlock casters and move conveyor into actual operational area. UseONLY handles on each side of conveyor(located at each support) to moveextendible conveyor to open or "expand"conveyor. While moving, keep hands,clothing, hair and other objects clear ofconveyor side bars to avoid serious injury.

Once relocated, lock casters to secureextendible conveyor. Casters located onsecond set of supports from discharge endof conveyor may be locked.

If intermediate flexible sections require disassembly, re-assembly or replacementdue to damage or abuse, illustration abovedetails such replacement (see intermediatedetail). Typical connections on flexible

models feature coupling hooks (also shownin illustration above) to adjoin various bedsections.

To install, simply move adjoining sectionsinto position and rotate coupling hooksover rod on adjoining bed section.

Extendible conveyors are supported byadjustable supports with 5" dia. casters (6" dia. casters are supplied on OPTIONALload infeed tables). Casters may be supplied with brake to curtail conveyormovement when placed into operation.

Elevation to top of conveyor supports("legs") is preset at factory. No furtheradjustment should be required once unit is

placed into operation.

Confirm that conveyor supports are cor-rectly set. Close conveyor and confirm thatconveyor has a similarly descending slopethroughout all legs. Since support eleva-tion is preset at factory with fixed, boltedsupport design, adjustment to supportsshould NOT be required.

When visual support inspection is completed, open conveyor by using handles provided.

FLOOR SUPPORTS

WARNING: While moving, keephands, clothing, hair and other objectsclear of conveyor side bars to avoid serious injury.

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MAINTENANCE SAFETY PRECAUTIONSBEFORE PERFORMING MAINTENANCE

MAINTENANCE AND FOLLOW-UP DETAILS

While performing maintenance do not wear loose clothing. Immediately report any hazardous conditions--sharp edges, pinch (or nip) points or other conditions that may result when several manufacturers supply machinery which may create operating hazards.

When using mechanical aids such as hoists, cables, or cranesexercise extreme caution to prevent damage to conveyors or otherintegrated machinery which may create a working hazard whenmaintenance is completed and units are in operation.

Clean up any spilled lubricants or other materials used in themaintenance process or those which may be deposited during unitoperation. Eliminating poor housekeeping practices increases unitefficiency while creating safer personnel working conditions.

After maintenance, conduct visual inspection to ensure that allsafety devices and guards have been replaced. Confirm that allunits are clear of tools, debris or other items. Before starting conveyor, check condition of flexible conveyor warning labels (see "WARNING LABELS" at front of handbook). If labels havebeen destroyed or are not clearly legible, contact Aftersort Inc. to receive replacement labels. Placement of warning labels is critical to avoid unauthorized unit operation which may result inhazardous working conditions for all related personnel coming incontact with conveyor.

One of the most important guidelines for maximizing conveyoroperation and personnel safety is to implement a regular mainte-nance schedule and train personnel on the appropriate needs ofthe specific unit.

Only trained personnel shall perform maintenance functions.Before maintenance operations are performed, conveyor must beshut "OFF" (if applicable) and disconnects locked in the "OFF"position to prevent unit from unauthorized start-up during mainte-nance. All personnel should be informed of the safety proceduresassociated with unit maintenance and performance.

Do not perform any work on conveyors or conveyor system whilein operation unless it is impossible to otherwise conduct adjust-ment, lubrication or other maintenance function. Only experi-enced, trained personnel possessing advanced hazards-trainingshould attempt such critical operations.

Only trained personnel shall perform maintenance functions. Before maintenance operations are performed, conveyormust be shut "OFF" and disconnects locked in the "OFF" position to prevent unit from unauthorized start-up.

Only trained personnel shall perform maintenance functions. When maintenance is completed, only authorizedpersonnel shall be permitted to start conveyor following maintenance or other emergency shut-off.

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MAINTENANCE AND LUBRICATIONMAINTENANCE SCHEDULES

MODEL NO.__________

Check for damage to conveyor and for worn parts and replace immediately;DAILY Inspect floor supports and adjust as required to maintain proper product flow;

Remove dirt, grease and other contaminates which reduces product life

Confirm that hardware is adjusted as intended (i.e. bolts and nuts mayMONTHLY have become loose during operation or adjustment). Adjust as necessary. However,

do not over tighten since over tightening will not allow unit to be closed or adjusted properly.

RECOMMENDED MAINTENANCE SCHEDULE*

FREQUENCY DETAIL OF MAINTENANCE

*Guidelines in normal operating or 'as noted' conditions. Severe applications will warrant additional maintenance.

PREVENTING UNNECESSARY REPAIRS

manufactured in the world today. However, even the most durableconveyors may be damaged when abused or neglected. Impactor "shock" loading will surely damage models not designed forsuch loading conditions.

mezzanines, etc., the best designed models are subject to additional maintenance. Floor supports must be monitored dailywhen used in such terrain to ensure that they are properly adjustedand that damaged component parts are immediately replaced topromote safe work environment.

Heavy fork truck traffic creates another notable hazard in locationswhere flexible conveyors are used. Monitor all flexible conveyorslocated near fork truck traffic and locate pylons or pillars to prevent damage to flexible conveyors.

Remember that conveying the product is NOT what causes themost damage to your flexible conveyor. Hazards, neglect and operator mis-use are responsible for the vast majority ofreplacement parts required to maintain your flexible conveyor.

Your expandable conveyor is one of the most durable flexible models

When expandable models are moved across uneven surfaces, floors,

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MAINTENANCE AND LUBRICATIONREPORT ON MISCELLANEOUS MAINTENANCE PERFORMED

REPORT ON MAINTENANCE

CONVEYOR REPAIRED INSPECTION DETAIL OF MAINTENANCE COMPLETED (OR INSPECTION)MARK NO. BY DATE LIST PARTS REPLACED OR REPAIRS

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TROUBLE SHOOTING AND REPLACEMENT PARTSTROUBLE SHOOTING

Product stops on conveyor A. Floor supports out of adjustment A. Adjust supports as previously outlined in Tech Handbook

or will not flow smoothly B. Wheels are locked B. Remove debris from wheels and/or replace wheels as necessary

C. Conveyor damaged C. Visual inspection required to identify worn or damaged parts.

Replace worn or damaged parts as necessary.

A. Casters are locked A. Unlock casters before moving conveyor.

B. Casters are frozen due to debris B. Clear debris from casters until casters are readily mobile.

Conveyor will not open or dirty environment Replace damaged or worn casters as necessary.

or roll smoothly C. Bolts and nuts are over tightened C. Loosen bolts and nuts that may have been over tightened

during maintenance procedures.

D. Conveyor is damaged D. Replace ALL components damaged to return unit to proper

operating condition. NOTE: All damaged parts should

be replaced immediately to promote safe work environment.

TROUBLE SHOOTING

TROUBLE PROBABLE CAUSE REMEDY

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When flexible conveyor is being moved, set up or when conveyor is being adjusted by expanding or contracting overall unit length, keep hands, clothing, long hair or other objects clear of conveyor side bars to avoid serious injury.

PARTS LIST

BF = Between Frames. Specifications are subject to change without notice. Recommended Spare Parts are shown in red.

ITEM NO. PART NO. DESCRIPTION

1 M09002 Side Plate2 M09003 Side Plate Spacer3 M09004-24 Skate Wheel Brace Plate4 FSW00198 Skate Wheel Axle5 MCW06127 Skate Wheel Bottom Spacer Tube6 FSW00253 Center Bolt7 M09005V01 Support Top Plate8 A37000L Support Adjustment Tube Weld Assembly Left Hand

A37000R Support Adjustment Tube Weld Assembly Right Hand9 A37001-1V01 Support Weld Assembly #110 A37001-2V01 Support Weld Assembly #211 M09008LV01 Gravity Section Mount Bracket Left Hand

M09008RV01 Gravity Section Mount Bracket Right Hand12 M09009L Special Bolt-In Butt Coupling Left Hand

M09009R Special Bolt-In Butt Coupling Right Hand13 M09010 Handle14 M09133-48 Impact Table Side Channel 48” LG.15 196G-25-A 196G 25” BF Roller Assembly16 FSW09203 5/16”-18 Nylon Insert Cap Nut ”Black Cap”17 A37008-2 Caster Assembly #218 A37008-3 Caster Assembly #319 A37008-4 Caster Assembly #420 A37008-5 Caster Assembly #521 A37008-6 Caster Assembly #622 A37008-7 Caster Assembly #723 A37008-8 Caster Assembly #8


24 M00119-25 Frame Cross Brace 25” BF25 M00131 Medium Duty One Hole Pivot Plate26 M02298-8 Medium Duty Knee Brace KB-827 A37009 Outside Channel Weld Assembly for ”A” Section28 M01459 Sl/SM-5 Inside Channel29 M00118-25 Support Cross Brace 25” BF30 M01155 Medium Duty Pivot Plate31 MCW06471 #EC-350 Channel End Cap32 M09011 Special Side Plate33 M09012 Connect Hook34 FSW09306 Wave Washer35 MCW06500 Plastic Tube Cap for 1 1/4” Tube36 BRW04599 #25 Skatewheel with 60 LB. Load Rating37 A37007 6” Caster Assembly with Total Lock Brake38 FSW00262 5/16”-18 x 2 1/2” Hex Head Cap Screw39 FSW09356 1/2” x 1” x 3/8”-16 Shoulder Bolt40 FSW09211 5/16”-18 Nylon Insert Lock Nut41 FSW00355 3/8” x 3/4” Hex Head Cap Screw42 FSW00357 3/8” x 1” Hex Head Cap Screw43 FSW00360 3/8” x 1 3/4” Hex Head Cap Screw44 FSW00361 3/8” x 2” Hex Head Cap Screw45 FSW04355 3/8” x 3/4” Carriage Bolt46 FSW09304-02 3/8” Nylon Insert Flange Nut47 FSW09305 3/8” Flat Washer48 FSW00263 5/16”-18 x 2 1/4” Hex Head Cap Screw49 A37011-24.38 End Stiffener Pipe Weld Assembly

PARTS LIST FOR EXPANDABLE CONVEYOR (A SECTION)

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PARTS LIST




A37000R Support Adjustment Tube Weld Assembly Right Hand9 A37001-1V01 Support Weld Assembly #110 M09008LV01 Gravity Section Mount Bracket Left Hand

M09008LV0R Gravity Section Mount Bracket Right Hand11 M09009L Special Bolt-In Butt Coupling Left Hand

M09009R Special Bolt-In Butt Coupling Right Hand12 M09010 Handle13 M09133-48 Impact Table Side Channel 48” LG.14 196G-25-A 196G 25” BF Roller Assembly15 FSW09203 5/16”-18 Nylon Insert Cap Nut ”Black Cap”16 A37008-1 Caster Assembly #117 M00119-25 Frame Cross Brace 25” BF18 M00131 Medium Duty One Hole Pivot Plate19 M02298-8 Medium Duty Knee Brace KB-820 A37010 Outside Channel Weld Assembly for ”B” Section


21 M01458 Sl/SM-4 Inside Channel22 M00118-25 Support Cross Brace 25” BF23 M01155 Medium Duty Pivot Plate24 MCW06471 #EC-350 Channel End Cap25 M09011 Special Side Plate26 M09012 Connect Hook27 FSW09306 Wave Washer28 MCW06500 Plastic Tube Cap for 1 1/4” Tube29 BRW04599 #25 Skatewheel With 60 LB. Load Rating30 A37007 6” Caster Assembly with Total Lock Brake31 FSW00262 5/16”-18 x 2 1/2” Hex Head Cap Screw32 FSW09356 1/2” X 1” x 3/8”-16 Shoulder Bolt33 FSW09211 5/16”-18 Nylon Insert Lock Nut34 FSW00355 3/8” x 3/4” Hex Head Cap Screw35 FSW00357 3/8” x 1” Hex Head Cap Screw36 FSW00360 3/8” x 1 3/4” Hex Head Cap Screw37 FSW00361 3/8” x 2” Hex Head Cap Screw38 FSW04355 3/8” x 3/4” Carriage Bolt39 FSW09304-02 3/8” Nylon Insert Flange Nut40 FSW09305 3/8” Flat Washer41 FSW00263 5/16”-18 x 2 1/4” Hex Head Cap Screw42 ASH-25 Heavy Duty Angle Stop 25” BF43 A37011-24 End Stiffener Pipe Weld Assembly

PARTS LIST FOR EXPANDABLE CONVEYOR (B SECTION)

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PARTS LIST





A37000R Support Adjustment Tube Weld Assembly Right Hand9 A37001-1V01 Support Weld Assembly #110 M09010 Handle11 FSW09203 5/16”-18 Nylon Insert Cap Nut ”Black Cap”12 A37008-1 Caster Assembly #1


13 M09011 Special Side Plate14 M09012 Connect Hook15 FSW09306 Wave Washer16 MCW06500 Plastic Tube Cap for 1 1/4” Tube17 BRW04599 #25 Skatewheel With 60 LB. Load Rating18 FSW09356 1/2” x 1” x 3/8”-16 Shoulder Bolt19 FSW09211 5/16”-18 Nylon Insert Lock Nut20 FSW00360 3/8” x 1 3/4” Hex Head Cap Screw21 A37011-24 End Stiffener Pipe Weld Assembly22 FSW09305 3/8” Flat Washer23 FSW00263 5/16”-18 x 2 1/4” Hex Head Cap Screw24 A37011-24.38 End Stiffener Pipe Weld Assembly25 FSW09304-02 3/8” Nylon Insert Flange Nut

PARTS LIST FOR EXPANDABLE CONVEYOR (C SECTION)

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PARTS LISTPARTS LIST FOR FEEDER




1 M09008LV01 Gravity Section Mount Bracket Left HandM09008RV01 Gravity Section Mount Bracket Right Hand

2 M09009L Special Bolt-In Butt Coupling Left HandM09009R Special Bolt-In Butt Coupling Right Hand

3 M09133-48 Impact Table Side Channel 48” LG.4 196G-25-A 196G 25” BF Roller Assembly5 M00119-25 Frame Cross Brace 25” BF6 M00131 Medium Duty One Hole Pivot Plate7 M02298-8 Medium Duty Knee Brace KB-88 A37009 Outside Channel Weld Assembly for ”A” Section9 M01459 SL/SM-5 Inside Channel


10 M00118-25 Support Cross Brace 25” BF11 M01155 Medium Duty Pivot Plate12 MCW06471 #EC-350 Channel End Cap13 A37007 6” Caster Assembly with Total Lock Brake14 FSW00355 3/8” x 3/4” Hex Head Cap Screw15 FSW00357 3/8” x 1” Hex Head Cap Screw16 FSW00361 3/8” x 2” Hex Head Cap Screw17 FSW04355 3/8” x 3/4” Carriage Bolt18 FSW09304-02 3/8” Nylon Insert Flange Nut19 FSW09305 3/8” Flat Washer

Detailed view of conveyor connector


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PARTS LISTPARTS LIST FOR RETRACTABLE END STOP


NOTE: THIS STOP IS AN OPTION TO THE FIXED END STOP AND CAN BE MOUNTED AT THE DISCHARGE END OF ANY FLEXIBLE SECTION.BF = Between Frames. Specifications are subject to change without notice. Recommended Spare Parts are shown in red.


A37005-24 Retractable End Stop Assembly1 A37006-24 Retractable End Stop Weld Assembly2 M09017 Retractable End Stop Mounting Plate3 FSW00262 5/16”-18 x 2 1/2” Hex Head Cap Screw

4 FSW00357 3/8”-16 x 1” Hex Head Cap Screw5 FSW09211 5/16”-18 Nylon Insert Lock Nut6 FSW09304-02 3/8”-16 Nylon Insert Flange Nut7 FSW09353 1/2” x 1/2” x 3/8”-16 Shoulder Bolt

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NOTESEXPANDABLE CONVEYORS

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WARRANTY•Materials used are of good quality.•Any part proving to be defective in materials or workmanship

upon Aftersort Inc., inspection, will be replaced at NO cost, FOB, Jonesboro, Arkansas, for one year. Installation expense will be paid by others.

•Aftersort Inc. liability includes furnishing said part or parts; Aftersort Inc. is not liable for consequential damages, such as loss of profit, delays or expenses incurred by failure of said part or parts.

•Failure due to abuse, incorrect adjustments, exposure to corrosive or abrasive environment or operation under damp conditions does not constitute failure due to defects in workmanship or materials.

•Component parts not manufactured by Aftersort Inc. (casters, wheels, etc.) will be repaired or replaced at the option of their manufacturer. Contact Aftersort Inc. for all warranty claims.

www.aftersort.comAFTERSORT INC.

4700 DARR HILL RDJONESBORO, AR 72404

PHONE 877-891-8871FAX 870-268-0535

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