ES5455.1 Load Carrier Board - User´s Guide · 2020-03-02 · ES5458.1 Load Carrier Board for 4 RB...

ES5455.1 Load Carrier Board (4 -CH)

ES5450.3 Load Carrier Board for 4 RB CRI2x InjectorsES5451.4 Load Carrier Board for 4 RB HDEV5 InjectorsES5452.1 Load Carrier Board for 4 RB HDEV5 Injectors, CVOES5453.1 Load Carrier Board for 4 RB HDEV6 Injectors, CVOES5457.1 Load Carrier Board for 4 RB CRI2x Injectors, VCCES5458.1 Load Carrier Board for 4 RB PFI EV14 Injectors, CVO

User’s Guide

2

Copyright

The data in this document may not be altered or amended without special noti-fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela-tion to this document. The software described in it can only be used if thecustomer is in possession of a general license agreement or single license. Usingand copying is only allowed in concurrence with the specifications stipulated inthe contract.

Under no circumstances may any part of this document be copied, reproduced,transmitted, stored in a retrieval system or translated into another languagewithout the express written permission of ETAS GmbH.

© Copyright 2019 ETAS GmbH, Stuttgart

The names and designations used in this document are trademarks or brandsbelonging to the respective owners.

V1.0.0 R02 EN - 09.2019

Contents

ETAS Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.1 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.1 Properties of the ES5455.1 Load Carrier Board and it’s Variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 6

1.1.2 ES5455.1 Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81.2 Basic Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.2.1 Identification of Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91.2.2 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91.2.3 Requirements for Users and Duties for Operators. . . . . . . . . . . . . . . 91.2.4 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.3 Identifications on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151.3.1 CE Mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161.3.2 KC Mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161.3.3 RoHS Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161.3.4 P007 Identification in Accordance with ISO 7010:2011 . . . . . . . . . 16

1.4 Product Return and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171.5 Materials Subject to Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171.6 About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

1.6.1 Working with this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2 Properties and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212.1 Design of an Injector Simulation Environment . . . . . . . . . . . . . . . . . . . . . . . 212.2 Figures of all Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.2.1 ES5455.1 Load Carrier Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232.2.2 ES5450.3 Load Carrier Board for 4 RB CRI2x Injectors . . . . . . . . . . 252.2.3 ES5451.4 Load Carrier Board for 4 RB HDEV5 Injectors . . . . . . . . . 252.2.4 ES5452.1 Load Carrier Board for 4 RB HDEV5 Injectors, CVO. . . . . 252.2.5 ES5453.1 Load Carrier Board for 4 RB HDEV6 Injectors, CVO. . . . . 262.2.6 ES5457.1 Load Carrier Board for 4 RB CRI2x Injectors, VCC. . . . . . 26

ES5455.1 Load Carrier Board (4 -CH) - User’s Guide 3

4

Contents ETAS

2.2.7 ES5458.1 Load Carrier Board for 4 RB PFI EV14 Injectors, CVO . . . 262.3 Installation / Removal of the Plug-In Boards into / from the ES5300.1-A Housing

and ES5300.1-B Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272.4 Assembly of the Piggybacks on the ES5455.1 Load Carrier Board . . . . . . . . 302.5 Exchange of the Frontplate of the ES5455.1 Load Carrier Board . . . . . . . . . 302.6 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312.7 Interface for Load Modules on the ES5455.1 Load Carrier Board . . . . . . . . . 322.8 Piezo Signal Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322.9 Equivalent Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

3 Connections and Plug Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353.1 Backplane Connector CO402 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353.2 Plug Connector X1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

3.2.1 Technical Details of Plug Connector X1 . . . . . . . . . . . . . . . . . . . . . 393.2.2 Connecting the NCC Analog Outputs to an ECU . . . . . . . . . . . . . . 41

3.3 Plug Connector CO1200 on ES5455.1, CO150 and CO100 on the Load Mod-ules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4 Technical Data and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434.1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434.2 Standards Met . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5 Ordering Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

6 ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

ES5455.1 Load Carrier Board (4 -CH) - User’s Guide

ETAS Introduction

1 Introduction

This User's Guide contains the description of the ES5455.1 Load Carrier Boardand its variants ES5450.3, ES5451.4, ES5452.1, ES5450.3, ES5457.1 andES5458.1 mounted with load modules.

This chapter contains information about the following topics:

• "Properties" on page 5

• "ES5455.1 Block Diagram." on page 8

• "Basic Safety Notices" on page 9

• "Identifications on the Product" on page 15

• "CE Mark" on page 16

• "KC Mark" on page 16

• "RoHS Conformity" on page 16

• "Product Return and Recycling" on page 17

• "Materials Subject to Declaration" on page 17

• "About this Manual" on page 18

1.1 Properties

The ES5455.1 Load Carrier Board is a carrier board for load simulations, e.g.injector loads, in a LABCAR HiL system.

Simulated Injector Loads

To simulate injector loads, the following variants mounted with load modulesbased on the ES5455.1 Load Carrier Board are available:

• ES5450.3 Load Carrier Board for 4 RB CRI2x Injectors

• ES5451.4 Load Carrier Board for 4 RB HDEV5 Injectors

• ES5452.1 Load Carrier Board for 4 RB HDEV5 Injectors, CVO

• ES5453.1 Load Carrier Board for 4 RB HDEV6 Injectors, CVO

• ES5457.1 Load Carrier Board for 4 RB CRI2x Injectors, VCC

• ES5458.1 Load Carrier Board for 4 RB PFI EV14 Injectors, CVO

ES5450.3 and ES5451.4 are the successors to ES4450.2 and ES4451.3. ES5450.3and ES5451.4 have the same functions as their respective predecessor models.

Supported Control Algorithms

The ES5452.1, ES5453.1, ES5457.1 and the ES5458.1 have an expanded scopeof functions. They enable an additional more precise simulation and modulationof the injection time through integrated functions for the control algorithms ofthe ECU.

These control algorithms are the following:

• CVO (Controlled Valve Operation) in the case of ES5452.1, ES5453.1 and ES5458.1

• VCC (Valve Close Control) for diesel common rail injection in the case of ES5457.1.


6

Introduction ETAS

• NCC (Needle Closing Control) for diesel common rail injection in the case of ES5457.1This control algorithm allows the detection of the following:

Needle opening time

Needle reversal time

Needle closing time

The expanded functions can be deactivated by the user in LABCAR OPERATOR.After deactivating the function for CVO, the ES5452.1 can be operated analo-gous to ES5451.4, ES4451.4 and ES4451.3. Also, the ES5457.1 can be used inthe same way as ES4450.3 and ES4450.2 after deactivating the functions forVCC and NCC.

Number of Simulated Injection Loads

In the ES5300.1-A Housing and the ES5300.1-B Housing, it is possible to install5 cards of width 14 HP. Fully mounted, it enables the simulation of 20 injectionloads per housing.

1.1.1 Properties of the ES5455.1 Load Carrier Board and it’s Variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1

• 4 U/14 HP add-on card for a LABCAR HiL system.

• Compatibility with the ES5300.1-A Housing and the ES5300.1-B Housing.

• Slot for 4 loads.

• Four load inputs for connecting four simulated injection loads to an ECU.

• Current measurement for four loads via four galvanically isolated channels.

• Voltage measurement for four loads via four galvanically isolated channels

• Analog output Online_Probe for current or voltage measurement at one selectable load

• On-board analysis of load current and load voltage

• Four digital outputs I_Dig_Out_0...I_Dig_Out_3 for outputting the injec-tion time for each load. Based on the load response, the opening and closing time of the respective load is also being output

• Four analog outputs for NCC

The variants have the following additional properties:

ES5455.1 Load Carrier Board

• Slot for four loads

ES5450.3 Load Carrier Board for 4 RB CRI2x Injectors

• Simulation for four injectors of the Bosch Common Rail System

ES5451.4 Load Carrier Board for 4 RB HDEV5 Injectors

• Simulation for injectors of the Bosch HDEV5 gasoline direct injection


ETAS Introduction

ES5452.1 Load Carrier Board for 4 RB HDEV5 Injectors, CVO


• Additional supported function of the ECU:

CVO (Controlled Valve Operation)



• Additional supported function of the motor ECU:


ES5457.1 Load Carrier Board for 4 RB CRI2x Injectors, VCC

• Simulation for injectors of the Bosch Common Rail System CRI2x

• Additional supported functions of the motor ECU:

VCC (Valve Close Control)

NCC (Needle Closing Control)

ES5458.1 Load Carrier Board for 4 RB PFI EV14 Injectors, CVO

• Simulation for Bosch PFI EV14 injectors

• Additional supported functions of the motor ECU:



ES5455.1 Load Carrier Board (4 -C

H)-

User’s G

uide8

ETAS

Introduction

1

ES5455.1

Control Interface

Control Interface

Ribbon cable

ontrol, Feedback

2

I

U

Load 3

Piggyback Load

.1.2 ES5455.1 Block Diagram.

Fig. 1-1 Block diagram for ES5455.1 Load Carrier Board

C

I

U

Load 0

I

U

Load 1

I

U

Load

Speaker

DAC

ADC ADC ADC ADC ADC ADC ADC ADC

Multiplexer 8:1

Control FPGAI_Dig_Out_0...3

Online Probe

NCC_0...3DAC

ETAS Introduction

1.2 Basic Safety Notices

Observe the following safety notices to avoid health issues or damage to thedevice.

1.2.1 Identification of Safety Notices

The safety notices contained in this manual are identified with the danger symbolshown below:

The safety notices shown below are used for this purpose. They provide notes toextremely important information. Read this information carefully.

1.2.2 General Safety Information

Observe the following safety notices to avoid health issues or damage to thedevice.

ETAS GmbH does not assume any liability for damages resulting from improperhandling, unintended use or non-observance of the safety precautions.

1.2.3 Requirements for Users and Duties for Operators

The product may be assembled, operated and maintained only if you have thenecessary qualification and experience for this product. Improper use or use by auser without sufficient qualification can lead to damages or injuries to one'shealth or damages to property.The system integrator is responsible for the safety of systems that use the prod-uct.

CAUTION!

identifies a hazard with low risk that could result in minor or medium physical injuries or property damages, if not avoided.

WARNING!

indicates a possible danger with moderate risk of death or (serious) injury, if not avoided.

DANGER!

indicates an immediate danger with a high risk of death or serious injury, if not avoided.

Note

The User's Guide and the Product Safety Advice must be read carefully prior to the startup of the product!


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Introduction ETAS

General Safety at Work

Follow the existing regulations for work safety and accident prevention. All appli-cable regulations and laws regarding operation must be strictly adhered to whenusing this product.

1.2.4 Intended Use

The ES5455.1 Load Carrier Board and its populated variants ES5450.3,ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 are plug-in cards forthe ES5300.1-A Housing and the ES5300.1-B Housing.

The ES5455.1 Load Carrier Board consists of the following:

• Slot for a load emulation for simulating injection valves with connections to ECU output stages

• Digital and analog output interfaces to an ES5300.1-A-based hardware-in-the-loop system or for connecting oscilloscopes or other measurement devices

• SPI Interface to the ES5300.1-A Housing or the ES5300.1-B Housing

The ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 plug-incards consist of the following:

• Load emulation for simulating injection valves with connections to ECU output stages

• Digital and analog output interfaces for the ES5300.1-A-based hardware-in-the-loop system or for connecting oscilloscopes or other measurement devices

• SPI Interface to the ES5300.1-A Housing and to the ES5300.1-B Housing

The ES5455.1 and its variants ES5450.3, ES5451.4, ES5453.1, ES5452.1,ES5457.1 and ES5458.1 mounted with load modules may be operated only inthe ES5300.1-A Housing and in the ES5300.1-B Housing.

The intended use of the ES5455.1 Load Carrier Board and its populated variantsES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 in anES5300.1-A Housing or ES5300.1-B Housing is:

• Use as a component in industrial lab facilities or at industrial workplaces

• Use as hardware interface for ECUs in a hardware-in-the-loop test system

• Use in conjunction with ETAS software that supports the ES5300.1-A Housing and the ES5300.1-B Housing

• Use as interface in cooperation with software programs that operate the standardized, documented and open APIs of ETAS software products

The ES5455.1 Load Carrier Board and its populated variants ES5450.3,ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 are not intended forthe following:

• Use within a vehicle on the road

• Use as part of a life support system

• Use as part of a medical application

• In applications where misuse can lead to injuries or damages


ETAS Introduction

• Use in environments in which conditions prevail that fall outside the spec-ified ranges (see "Ambient Conditions" on page 44)

• Use with signal conditioning that falls outside the specified ranges (see voltages, currents and power consumption in the chapter "Technical Data" on page 43)

Requirements for the Technical State of the Product

The product is designed in accordance with state-of-the-art technology and rec-ognized safety rules. The product may be operated only in a technically flawlesscondition and according to the intended purpose and with regard to safety anddangers as stated in the respective product documentation. If the product is notused according to its intended purpose, the protection of the product may beimpaired.

Requirements for Operation

The following requirements are necessary for safe operation:

• Use the product only according to the specifications in the corresponding User's Guide. With any deviating operation, the product safety is no lon-ger ensured.

• Do not use the product in a wet or damp environment.

• Do not use the product in potentially explosive atmospheres.

Electrical Safety and Power Supply

Observe the regulations applicable at the operating location concerning electricalsafety as well as the laws and regulations concerning work safety!

WARNING!

Danger from high voltages!The components, plug connectors and conductor paths of the ES5455.1 Load Carrier Board and its populated variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 may have dangerous voltages. These voltages can still be present even after the ES5455.1 Load Carrier Board and its populated variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 have been removed from the ES5300.1-A Housing or if the ES5300.1-A Housing or the ES5300.1-B Housing has been switched off. Make sure that the products are protected from external contact during operation. Switch off the ES5300.1-A Housing and the ES5300.1-B Housing and unplug from the mains. Wait at least three minutes before removing the products.Failure to do so poses a danger to life and health.


12

Introduction ETAS

Power Supply

The products are powered by the ES5300.1-A Housing or the ES5300.1-B Hous-ing via the PCIe Backplane Connector.

Insulation Requirements for Lab Power Supplies to Circuits Connected to the HIL System:

• The power supply to live circuitry must be safely isolated from the supply voltage. For example, use a car battery or a suitable lab power supply.

• Only use lab power supplies with dual protection for the supply network (with double/reinforced insulation (DI/RI)). This requirement is met by lab power supplies that comply with IEC/EN 60950 or IEC/EN 61010.

• The lab power supply must be approved for use at a height of 2000 m and in ambient temperatures of up to 40 °C.

De-energizing a Plug-in Board

Switch off the ES5300.1-A Housing or the ES5300.1-B Housing and externalpower supplies, and unplug the power plug and other connectors attached tothe plug-in board. Wait at least three minutes before removing the plug-inboard.

WARNING!

Danger - electromagnetic radiation!During operation, the ES5455.1 Load Carrier Board and its populated variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 and loads connected to them, can emit electromagnetic radiation, which can cause cardiac pacemakers or implanted defibril-lators to malfunction or become damaged. The products may only be operated in areas where persons with pacemakers are prohibited from entering. The entrances to these areas must bear sign P007 "No access for persons with cardiac pace-makers or implanted defibrillators" in a clearly visible position in accordance with ISO 7010:2011 "Registered Safety Signs".Failure to observe this rule can lead to health hazards and even death for persons with pacemakers and implanted defibrillators.

WARNING!

Fire hazard!Use only fuses that meet the specification in Tab. 2-1 on page 31! Never bridge defective fuses!Failure to observe the fuse specification can lead to excess currents, short circuits and fires.


ETAS Introduction

Approved Cables

The signal lines must not exceed a maximum length of 3 m.

Requirements for the Installation Location

Requirements for Ventilation

Transport and Installation

To avoid damages to the hardware from electrostatic discharge, please observethe following precautionary measures:

WARNING!

Fire hazard!Use only approved cables for creating cable assemblies (e.g. for con-necting the ECU and external loads). The cables used must, in partic-ular, be suitable for the currents, voltages and temperatures which occur and must be flameretardant in accordance with one of the fol-lowing standards IEC 60332-1-2, IEC 60332-2-2, UL 2556/UL1581VW-1!

WARNING!

This is class A equipment. This equipment can cause radio interfer-ence in residential areas. Should that be the case, the operator may be requested to institute reasonable measures.

CAUTION!

The air circulation inside the ES5300.1-A housing and the ES5300.1-B housing can be ensured only if all free slots are covered with front plates. Otherwise, it may lead to overtemperatures and trip the over-temperature protection of the ES5300.1-A or the ES5300.1-B. For this reason, install front plates in all free slots!

CAUTION!

Some components of the ES5455.1 Load Carrier Board and its popu-lated variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 to be installed can be damaged or destroyed by elec-trostatic discharges. Leave the plug-in cards in their transport packag-ing until their installation. Remove, configure and install the the ES5455.1 Load Carrier Board and its populated variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 only at a workplace secured against static discharges.

CAUTION!

In order to prevent damage to the plug-in boards and the LABCAR housing, and thereby also avoid damage to property or health, observe the installation instructions and information contained in the relevant User's Guides.


14

Introduction ETAS

Connecting/Disconnecting Devices

To avoid injuries and hardware damages, observe the following precautionarymeasures:

• Do not apply any voltages to the connections of the products that do not correspond to the specifications of the respective connection.

• Do not connect or disconnect any devices while the ES5300.1-A Housing or ES5300.1-B Housing or external devices are switched on. First, switch off the ES5300.1-A Housing or ES5300.1-B Housing by shutting down the real-time PC and by activating the On/Off switch at the rear and unplug the power cable.

• When plugging in connectors, ensure that they are inserted straight and no pins are bent.

• When crimping the plug contacts of Positronic, use only the crimping tool intended for this purpose.

Maintenance

The products do not require maintenance.

Repairs

If an ETAS hardware product needs to be repaired, return the product to ETAS.

Cleaning

The products are not expected to require cleaning.

CAUTION!

If cards (e.g. for startup or calibration) are unlocked but not com-pletely removed from the housing, they must be pulled out far enough that the distance between the respective card and the back-plane of the housing is at least 1 cm. Otherwise, contacts may be established between the cards and lead to their destruction.


ETAS Introduction

1.3 Identifications on the Product

The following Symbols are Used for Product Labeling:

Observe the information in the chapter "Technical Data and Standards"on page 43.

Symbol Description

The User's Guide must be read prior to the startup of the product

Marking for CE conformity(see "CE Mark" on page 16)

Marking for KCC conformity(see "KC Mark" on page 16)

Marking for China RoHS(see "RoHS Conformity" on page 16)

Marking for conformity with WEEE directive(see "Product Return and Recycling" on page 17)

P007 identification in accordance with ISO 7010:2011: "No access for persons with pacemakers and implanted defibrilla-tors"."Operational malfunction or damage to pacemakers and implanted defibrillators".


16

Introduction ETAS

1.3.1 CE Mark

With the CE mark attached to the product or its packaging, ETAS confirms thatthe product corresponds to the product-specific, applicable European Directives.The CE Declaration of Conformity for the product is available upon request.

1.3.2 KC Mark

With the KC mark attached to the product and its packaging, ETAS confirms thatthe product has been registered in accordance with the product-specific KCCguidelines of the Republic of Korea.

1.3.3 RoHS Conformity

European Union

The EU directive 2011/65/EU limits the use of certain dangerous materials forelectric and electronic devices (RoHS conformity).

ETAS confirms that the product meets this directive applicable in the EuropeanUnion.

China

With the China RoHS identification attached to the product or its packaging,ETAS confirms that the product meets the guidelines of the "China RoHS" (Man-agement Methods for Controlling Pollution Caused by Electronic InformationProducts Regulation) applicable in the People's Republic of China.

1.3.4 P007 Identification in Accordance with ISO 7010:2011

Under consideration of the standard ISO 7010:2011, the product is labeled withthe symbol "No access for persons with pacemakers or implanted defibrillators".

The products may be operated only in areas where persons with pacemakers areprohibited from entering. The user is obligated to attach a clearly legible P007identification, "No access for persons with pacemakers or implanted defibrilla-tors" in accordance with ISO 7010:2011 "Registered Safety Signs", at theentrances to these areas.


ETAS Introduction

1.4 Product Return and Recycling

The European Union (EU) released the Directive for Waste Electrical and Elec-tronic Equipment - WEEE to ensure the setup of systems for collecting, treatingand recycling electronic waste in all countries of the EU.

This ensures that the devices are recycled in a resource-friendly way that does notrepresent any risk to personal health and the environment.

Fig. 1-2 WEEE symbol

The WEEE symbol on the product or its packaging identifies that the product maynot be disposed of together with the remaining trash.

The user is obligated to separately collect old devices and provide them to theWEEE return system for recycling.

The WEEE Directive applies to all ETAS devices, but not to external cables or bat-teries.

Additional information about the recycling program of ETAS GmbH is availablefrom the ETAS sales and service locations (see "ETAS Contact Addresses"on page 47).

1.5 Materials Subject to Declaration

Some products from ETAS GmbH (e.g. modules, boards, cables) use componentswith materials that are subject to declaration in accordance with the REACH reg-ulation (EC) no.1907/2006. Detailed information is located in the ETAS download center in the customerinformation "REACH Declaration" < www.etas.com/Reach >. This information iscontinuously being updated.


18

Introduction ETAS

1.6 About this Manual

This manual consists of the following chapters:

• "Introduction" on page 5This chapter

• "Properties and Functions" on page 21This chapter features a description of the properties and functions of the components of the ES5455.1 Load Carrier Board and its variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 mounted with load modules.

• "Connections and Plug Connections" on page 35This section provides a description of the connections of the ES5455.1 Load Carrier Board and its variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1.

• "Technical Data and Standards" on page 43This chapter contains the technical data of the ES5455.1 Load Carrier Board and its populated variants ES5450.3, ES5451.4, ES5452.1, ES5450.3, ES5457.1 and ES5458.1 and the applicable standards.

• "Ordering Data" on page 45

1.6.1 Working with this Manual

Presentation of Information

All activities to be performed by the user are presented in a "Use Case" format.That is, the goal to be accomplished is briefly defined in the heading, and therespective steps required for reaching this goal are then presented in a list. Thepresentation looks as follows:

Target Definition

Any advance information...

1. Step 1

Any explanation for step 1...

2. Step 2

Any explanation for step 2...

Any concluding comments...

Specific example:

Creating a New File

Before creating a new file, no other file may be open.

1. Select File → New.

The "Create File" dialog box appears.

2. Enter the name of the new file in the “File name” field.

The file name may not have more than 8 characters.

3. Click on OK.


ETAS Introduction

The new file is being created and saved under the name you specified. You cannow work with the file.

Typographical Conventions

The following typographical conventions are used:

Important notes for the user are presented as follows:

Select File → Open. Menu commands are displayed in bold/blue.

Click on OK. Buttons are displayed in bold/blue.

Press <ENTER>. Key commands are printed in small capi-tals enclosed in angle brackets.

The "Open file" dialog window appears.

Names of program windows, dialog win-dows, fields and similar are given in quota-tion marks.

Select the setup.exe file. Text in selection lists, program code, as well as path and file names are displayed using the Courier font.

A conversion between the logical and arithmetic data types is not possible.

Content-based highlights and newly intro-duced terms are placed in italics.

Note

Important note for the user.


20

Introduction ETAS


ETAS Properties and Functions

2 Properties and Functions

This chapter features a description of the properties and functions of the compo-nents of the ES5455.1 Load Carrier Board and its variants ES5450.3, ES5451.4,ES5452.1, ES5453.1, ES5457.1 and ES5458.1 mounted with load modules.

• "Design of an Injector Simulation Environment" on page 21

• "Installation / Removal of the Plug-In Boards into / from the ES5300.1-A Housing and ES5300.1-B Housing" on page 27

• "Fuses" on page 31

• "Interface for Load Modules on the ES5455.1 Load Carrier Board" on page 32

• "Piezo Signal Generator" on page 32

• "Equivalent Circuit" on page 33

2.1 Design of an Injector Simulation Environment

This chapter describes how the ES5455.1 Load Carrier Board and its populatedvariants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1mounted with load modules can be integrated in a LABCAR HiL system.

Fig. 2-1 on page 22 shows a block diagram for integrating the ES545x.y LoadCarrier Boards in a LABCAR HiL system.


22

Properties and Functions ETAS

Fig. 2-1 Example for the integration of an ES545x.y in a LABCAR HiL system.

ETAS HiL Simulation Software

HiL-System (ETAS LABCAR)

Real Time Envirionment ETAS ES5300

Injector LoadES545x.y

I Inj.

U Inj.

Angle Synchronous Measurement

Injection time

x

...

Plant Model

Oscilloscope

Onlineprobe

I/O Interface

Injection time,

Start/Stop Injection

(SW variable)

ECUVsupply

INCA

x

x

Loadx+

Loadx-

Example for 1 of x CylindersExample for y HW version (Diesel,

Gasoline,..)

Digital Signal I_Dig_Out_0,...30...15 VAngle sychronous to the other cylinders

External Load

NCC_0...3



2.2 Figures of all Variants

2.2.1 ES5455.1 Load Carrier Board

The following figure shows the front plate on the left and the rear side of theES5455.1 Load Carrier Board on the right. The variants ES5450.3, ES5451.4,ES5452.1, ES5453.1, ES5457.1 and ES5458.1 mounted with load modules havethe same front plate and the same backplane connector. On the front plate, thelabel of the blue type plate is adapted to the respective variant. For the ES5455.1,an additional smaller front plate is supplied.

Fig. 2-2 Front plate (left) and rear side of the ES5455.1 Load Carrier BoardSmaller frontplate: part of the scope of delivery for ES5455.1

The connector X1 has the following properties:

• Connection to -VBAT

• Connection of the load modules to the ECU

• Connection to external loads

• Analog output for Onlineprobe for the measurement of the load current and the load voltage

• Analog outputs for the NCC signal

• Digital outputs for the injection time

You can find the pin assignment for X1 in "Connections and Plug Connections"on page 35.

The connector CO402 is the backplane connector for the ES5300.1-A Housingor the ES5300.1-B Housing.

ES5455.1

X1

CO402


24


Fig. 2-3 ES5455.1 Load Carrier Board

Note

The load modules of the ES4455.2 Load Carrier Board can also be operated with the ES5455.1 Load Carrier Board. However, the new load modules for CVO / VCC, NCC, which are installed on the ES5452.1, ES5453.1, ES5457.1 and ES5458.1, cannot be operated with the ES4455.2 Load Carrier Board.



2.2.2 ES5450.3 Load Carrier Board for 4 RB CRI2x Injectors

The ES5450.3 (Fig. 2-4) consists of the ES5455.1 Load Carrier Board and twoload modules that each simulate two RB CRI2x injector loads. The load modulesare the same as the ES4450.2 predecessor board (see also ES4455.1 User'sGuide)

Fig. 2-4 ES5450.3 Load Carrier Board for 4 RB CRI2x Injectors

2.2.3 ES5451.4 Load Carrier Board for 4 RB HDEV5 Injectors

The ES5451.4 (Fig. 2-5) consists of the ES5455.1 Load Carrier Board and twoload modules that each simulate two RB HDEV5 GDI injector loads. The loadmodules are the same as the ES4451.3 predecessor board (see also ES4455.1User's Guide)

Fig. 2-5 ES5451.4 Load Carrier Board for 4 RB HDEV5 Injectors

2.2.4 ES5452.1 Load Carrier Board for 4 RB HDEV5 Injectors, CVO

The ES5452.1 (Fig. 2-6) consists of the ES5455.1 Load Carrier Board and a loadmodule installed on it for simulating four RB HDEV5 GDI injector loads. The loadboard is connected with the load module via a ribbon cable.

Fig. 2-6 ES5452.1 Load Carrier Board for 4 RB HDEV5 Injectors, CVO


26


2.2.5 ES5453.1 Load Carrier Board for 4 RB HDEV6 Injectors, CVO

The ES5453.1 (Fig. 2-7) consists of the ES5455.1 Load Carrier Board and a loadmodule installed on it for simulating four RB HDEV6 GDI injector loads. The loadboard is connected with the load module via a ribbon cable.

Fig. 2-7 ES5453.1 Load Carrier Board for 4 RB HDEV6 Injectors, CVO

2.2.6 ES5457.1 Load Carrier Board for 4 RB CRI2x Injectors, VCC

The ES5457.1 (Fig. 2-8) consists of the ES5455.1 Load Carrier Board and a loadmodule installed on it for simulating four RB CRI2x injector loads. The load boardis connected with the load module via a ribbon cable.

Fig. 2-8 ES5457.1 Load Carrier Board for 4 RB CRI2x Injectors, VCC

2.2.7 ES5458.1 Load Carrier Board for 4 RB PFI EV14 Injectors, CVO

The ES5458.1 (Fig. 2-9) consists of the ES5455.1 Load Carrier Board and a loadmodule installed on it for simulating four RB PFI EV14 injector loads. The loadboard is connected with the load module via a ribbon cable.

Fig. 2-9 ES5458.1 Load Carrier Board for 4 RB PFI EV14 Injectors, CVO



2.3 Installation / Removal of the Plug-In Boards into / from the ES5300.1-A Housing and ES5300.1-B Housing

This chapter describes how to install or remove the plug-in boards into or fromthe ES5300.1-A Housing or into or from the ES5300.1-B Housing.

WARNING!

Danger - electromagnetic radiation!During operation, the ES5455.1 Load Carrier Board and its populated variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 and loads connected to them, can emit electromagnetic radiation, which can cause cardiac pacemakers or implanted defibril-lators to malfunction or become damaged. The products may only be operated in areas where persons with pacemakers are prohibited from entering. The entrances to these areas must bear sign P007 "No access for persons with cardiac pace-makers or implanted defibrillators" in a clearly visible position in accordance with ISO 7010:2011 "Registered Safety Signs".Failure to observe this rule can lead to health hazards and even death for persons with pacemakers and implanted defibrillators.

CAUTION!

Do not install any plug-in cards while the ES5300.1-A Housing and/or the ES5300.1-B Housing is switched on. First, switch off the ES5300.1-A housing and/or the ES5300.1-B Housing by shutting down the real-time PC and by actuating the On/Off switch at the rear side.

WARNING!



28


Installing the plug-in boards in an ES5300.1-A Housing or ES5300.1-B Housing

1. Ensure that ESD-compliant conditions exist at your workplace.

2. Shut down the real-time PC and switch off the power supply of the ES5300.1-A or ES5300.1-B using the switch at the rear of the housing.

3. Wait at least three minutes for the components (capacitors, etc.) to be discharged.

4. Insert the plug-in board (handle at the front plate with small blue plate must point down!) into the upper and lower rail of the slot and push it in a little bit.

CAUTION!

Some components of the ES5455.1 Load Carrier Board and its popu-lated variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 to be installed can be damaged or destroyed by elec-trostatic discharges. Leave the plug-in cards in their transport packag-ing until their installation. Remove, configure and install the the ES5455.1 Load Carrier Board and its populated variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 only at a workplace secured against static discharges.

CAUTION!

While installing or removing the plug-in boards into or from the ES5300.1-A Housing and the ES5300.1-B Housing, observe the fol-lowing: Always guide the plug-in boards with both hands. The fitted boards are heavy and may fall if carried with one hand only.

CAUTION!

The air circulation inside the ES5300.1-A housing and the ES5300.1-B housing can be ensured only if all free slots are covered with front plates. Otherwise, it may lead to overtemperatures and trip the over-temperature protection of the ES5300.1-A or the ES5300.1-B. For this reason, install front plates in all free slots!

CAUTION!

If cards (e.g. for startup or calibration) are unlocked but not com-pletely removed from the housing, they must be pulled out far enough that the distance between the respective card and the back-plane of the housing is at least 1 cm. Otherwise, contacts may be established between the cards and lead to their destruction.



5. Carefully push in the carrier card until the back-plane connector of the plug-in board is completely inserted in the socket of the backplane.

6. Fix the carrier card by fastening the front plate with screws.

7. Install front plates at all open slots before putting the plug-in board into operation (see also the "Cau-tion" safety note on page 28).

Removing the ES545x plug-in boards from an ES5300.1-A Housing or ES5300.1-B Housing

1. Ensure that ESD-compliant conditions exist at your workplace.

2. Shut down the real-time PC and switch off the power supply of the ES5300.1-A or ES5300.1-B using the switch at the rear of the housing.

3. Wait at least three minutes for the components (capacitors, etc.) to be discharged.

4. Loosen the screws on the front plate. Carefully guide the card out of the housing using both hands.

Note

Watch for cables in the insert area while pushing the card in – pull the lines into the front door area if necessary.

WARNING!



30


2.4 Assembly of the Piggybacks on the ES5455.1 Load Carrier Board

2.5 Exchange of the Frontplate of the ES5455.1 Load Carrier Board

The ES5455.1 Load Carrier Board is delivered with an additional smaller frontplate, which covers only one slot of the ES5300.1-A Housing.

To exchange of the ES5455.1 front plate

1. Loosen the four screws highlighted in blue (Fig. 2-10).

2. Remove the front plate.

3. Fix the smaller front plate using the same screws.

4. Remove the name plate from the lower handle and attach it to the smaller front plate, which is now mounted on the ES5455.1.

Fig. 2-10 Screws to loosen for the exchange of the ES5455.1 front plate

CAUTION!

The assembly of load modules and the ES5455.1 Load Carrier Board may be performed only by ETAS personal. Failure to observe it can lead to poor electrical contacts as well as damage to the board and load modules.



2.6 Fuses

Fuses on the ES5455.1 Load Carrier Board

The positions of the fuses on the ES5455.1 Load Carrier Board are shown inFig. 2-11.

Fig. 2-11 Fuses on the ES5455.1 Load Carrier Board

Tab. 2-1 Fuses on the ES5455.1 Load Carrier Board

Replacing fuses on the ES5455.1 Load Carrier Board

The voltages listed in Tab. 2-1 on page 31 are protected with fuses. In case of afuse defect, we recommend to send the board to ETAS for further testing. Forthis purpose, the device should be sent to ETAS (see "ETAS Contact Addresses"on page 47).

Fuse Type Specification Fuse protection of Order no.

FU200 NANO2® Slo-Blo®Fuse452/454 Series

T 1.5 A +12VUF (+12 V) 154 01.5T

FU201 NANO2® Very fast acting®Fuse451/453 Series

T 1 A +5VUF (+5 V) 0451 001.MRL

FU202 NANO2® Slo-Blo®Fuse452/454 Series

T 1.5 A +3_3VUF (+3.3 V) 154 01.5T

Note

These fuses are relevant for the ES5455.1 and its variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 mounted with load modules.


32


If a fuse trips multiple times, the device must be sent to ETAS.

2.7 Interface for Load Modules on the ES5455.1 Load Carrier Board

The loads on the ES5455.1 Load Carrier Board are contacted via the spacer bolts.Access to the loads is implemented via the connector X1 by the spacer bolts.Fig. 2-12 shows the signal assignment of the contacts of the spacer bolts on theES5455.1 Load Carrier Board.

Fig. 2-12 ES5455.1 Load Carrier Board: Signal assignment for the loads.

2.8 Piezo Signal Generator

The ES5455.1 Load Carrier Board and its variants ES5450.3, ES5451.4,ES5452.1, ES5450.3, ES5457.1 and ES5458.1 are equipped with a piezo signalgenerator.

At the start of an injection cycle, an acoustic signal is sound.

The acoustic signal can be activated or deactivated via LABCAR-OPERATOR.

WARNING!

Fire hazard!Use only fuses that meet the specification in Tab. 2-1 on page 31! Never bridge defective fuses!Failure to observe the fuse specification can lead to excess currents, short circuits and fires.



2.9 Equivalent Circuit

An equivalent circuit for the loads is shown in Fig. 2-13.

Fig. 2-13 Equivalent circuit for the load modules

Values for resistance and inductance at 20 °C:

Tab. 2-2 Resistance and inductance for the loads at 20°CTolerance: 20%

Variant Function R1 | | R2 [Ω ] R3 [Ω ] L [μH ]

ES5450.3 CRS DieselCRI2-x

0,22 n. c.(infinite)

180

ES5451.4 GDI GasolineHDEV5

1,65 68 1100

ES5452.1 CVO GasolineHDEV5

1,80 1000 1600

ES5453.1 CVO GasolineHDEV6

1,80 250 1300

ES5457.1 VCC DieselCRI2-x

0,70 n. c.(infinite)

240

ES5458.1 CVO EV14 9,00 n. c.(infinite)

30000

R1

R2

L

R3

Load +

Load -


34



ETAS Connections and Plug Connections

3 Connections and Plug Connections

This section provides a description of the connections of the ES5455.1 Load Car-rier Board and its variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1and ES5458.1.

3.1 Backplane Connector CO402

The backplane connector CO402 forms the communication interface to theES5300.1-A Housing and to the ES5300.1-B Housing. The CO402 is also used toprovide the voltage supply for the ES5455.1 Load Carrier Board and its popu-lated variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 andES5458.1.

Type: ERNI ERMet ZD 4-pair angled female multi-point connector (4-12) (orderno. 973099)

Counterplug (in ES5300): ERNI ERMet ZD 4-pair straight male multi-point con-nector (4-12) (order no. 973096)

Fig. 3-1 Connector CO402 to backplane (top view)

WARNING!

Fire hazard!Use only approved cables for creating cable assemblies (e.g. for con-necting the ECU and external loads). The cables used must, in partic-ular, be suitable for the currents, voltages and temperatures which occur and must be flameretardant in accordance with one of the fol-lowing standards IEC 60332-1-2, IEC 60332-2-2, UL 2556/UL1581VW-1!

12

11

10

9

7

8

6

5

4

3

2

1

hged fba c


36

Connections and Plug Connections ETAS

The assignment of the pins is as follows (the maximum possible pin assignmentfor the ES5300.1-A Housing and the ES5300.1-B Housing is indicated here):


ES5455.1 Load Carrier Board (4 -C

H)-

User’s G

uide37

ETAS

Connections and Plug C

onnections

c e a

n_7 M_LVDS_p_7 BN_5 BN_4

GND GND

n_6 M_LVDS_p_6 SPI_CS_B_n SPI_CS_A_n

GND GND

n_5 M_LVDS_p_5 SPI_MOSI SPI_CLK

GND GND

n_4 M_LVDS_p_4 PCIE_WAKEn SPI_MISO

GND GND

n_3 M_LVDS_p_3 n.c. n.c.

GND GND

n_2 M_LVDS_p_2 n.c. n.c.

GND GND

n_1 M_LVDS_p_1 PCIE_JTAG_TCK PCIE_JTAG_TDI

GND GND

n_0 M_LVDS_p_0 PCIE_JTAG_TDO PCIE_JTAG_TMS

GND GND

R_1 GEO_ADDR_0 BN_3 BN_2

GND GND

DAT PCIE_SMBCLK BN_1 BN_0

VCC3_3 VCC3_3

STn PCIE_PRSNT1n PCIE_PRSNT2n_X1

PCIE_PRSNT2n_X4

VCC12 VCC12

2 VCC12 VCC12 VCC12

VCC12 VCC12

h g f e d

12 GBLI_TX_n_0 GBLI_TX_p_0 GBLI_RX_n_0 GBLI_RX_p_0 M_LVDS_

12-shield GND GND


11-shield GND GND


10-shield GND GND


9-shield GND GND

8 GBLI_PRESENT_n GEO_ADDR_4 PCIE_REFCLK_n PCIE_REFCLK_p M_LVDS_

8-shield GND GND

7 PCIE_RX_n_0 PCIE_RX_p_0 PCIE_TX_n_0 PCIE_TX_p_0 M_LVDS_

7-shield GND GND

6 Ass. internally Ass. internally Ass. internally Ass. internally M_LVDS_

6-shield GND GND

5 Ass. internally Ass. internally Ass. internally Ass. internally M_LVDS_

5-shield GND GND

4 Ass. internally Ass. internally IAss. internally Ass. internally GEO_ADD

4-shield GND GND

3 VCC24 VCC24 GEO_ADDR_3 GEO_ADDR_2 PCIE_SMB

3-shield VCC3_3 VCC3_3

2 VSS12 VSS12 VCC3_3 VCC5 PCIE_PER

2-shield VCC12 VCC12

1 VCC3_3 VCC3_3 VCC5 VCC5 VCC1

1-shield VCC12 VCC12

38


3.2 Plug Connector X1

The plug connector X1 enables a connection of the ES5455.1 Load Carrier Boardand its populated variants ES5450.3, ES5451.4, ES5452.1, ES5450.3, ES5457.1and ES5458.1 to an ECU.

Fig. 3-2 Pin numbering of the plug connector X1

The pin assignment for the plug connector X1 is listed in Tab. 3-1 on page 40.



3.2.1 Technical Details of Plug Connector X1

Below is the order information for connectors, counterplugs and crimp contacts.

Type: PCIH47M400A1, maleManufacturer: PositronicOrder number: PCIH47M400A1/AA

Counterplug:

Type: PCIH47F8000, femaleManufacturer: PositronicOrder number: PCIH47F8000/AA

Crimp contacts:

Type: FC422N8Count: 24Manufacturer: PositronicOrder number: FC422N8/AA

Type: FC114N2Count: 23Manufacturer: PositronicOrder number: FC114N2/AA-1565.0

The counterplug and the crimp contacts are part of the scope of supply.

The pin assignment of X1 is as follows:

Note

When crimping the plug contacts of Positronic, use only the crimping tool intended for this purpose.


40


-

-

-

-

UT*

UT*

UT*

UT*

UT*

_Ref*

cted

Pin Assignment for X1

Tab. 3-1 Pin assignment for X1

Short name Type # PIN (signal)

PIN (ref.)

Short name

LOAD_0+ Connection for ECU 0 19 17 LOAD_0-




EXT_LOAD_0+ Connection for external load 0 18 20 EXT_LOAD_0




I_DIG_OUT_0 Digital output 0 23 22 GND_DIG_O




28, 31 GND_DIG_O

Online_Probe Analog output 35 34 Online_Probe

NCC_0 Analog output 0 38 37 -VBAT_REF




45, 46, 47

-VBAT

*) The pins 22, 25, 28, 31 GND_DIG_OUT and 34 Online_Probe_Ref are internally conneto each other.



3.2.2 Connecting the NCC Analog Outputs to an ECU

Depending on the requirements of the ECU’s interface, there are different possi-bilities for connecting the NCC analog outputs to an ECU:

• In case each NCC signal shall be analyzed separately, connect each NCC analog output to a separate analog input of the ECU.

• In case the sum signal of two to four NCC/NCS signals shall be analyzed, connect only two or one NCC analog outputs to two or one analog inputs of the ECU.

• In any other case, ask your ETAS contact person for support.

Note

Unlike for the real injectors, the NCC analog output signals of the ES5457.1 can not be added up through parallel connection. Therefore, the sum of the signals is calculated within the FPGA of the ES5457.1 and the sum signal can be output through one single NCC analog output. In this case, ask your ETAS contact person for support.If connected parallel, the NCC analog outputs would interfere with each other.


42


3.3 Plug Connector CO1200 on ES5455.1, CO150 and CO100 on the Load Modules

The ES5455.1 Load Carrier Board is connected with the load modules ofES5452.1, ES5453.1, ES5457.1 and ES5458.1 via connector CO1200 and a rib-bon cable. The connectors on the load modules ES5452.1, ES5453.1, ES5457.1and ES5458.1 feature the same type (ES5452.1, ES5453.1, ES5458.1: CO150,ES5457.1: CO100)

Type: SMC-Q 68 M (order no. 244839)

Fig. 3-3 Plug connector CO1200 on the ES5455.1 Load Carrier Board, CO150 on the load module of ES5452.1, ES5453.1, ES5458.1 and CO100 on the load module of ES5457.1


ETAS Technical Data and Standards

4 Technical Data and Standards

This chapter contains the technical data of the ES5455.1 Load Carrier Board andits populated variants ES5450.3, ES5451.4, ES5452.1, ES5450.3, ES5457.1 andES5458.1 and the applicable standards.

4.1 Technical Data

Plug Connector X1

Voltage Supply (Backplane Connector)

Pins 1-20, 45,46,47 (load channels)

Abs. max. load current ±20 A for max. 1 ms

Abs. max. load voltage per channel ±60 V DC for max. 1 ms

Abs. max. duty cycle 25%

Max. power 50 W rms (root meansquare)

Pins 21-44

Electric strength of outputs ±60 V DC

Current rating of connections ±1 A

Output voltage analog outputs -10 V bis +10 V

Output voltage digital outputs 0 V bis 15 V

Accuracy of current measurement - Level

±3%

Accuracy of current measurement - Timing

±2%

CAUTION!

The absolute maximum load current, absolute maximum load volt-age, absolute maximum duty cycle and maximum permissible power of 50 W rms must not be exceeded. If one or several of these values are exceeded, the ES5455.1 Load Carrier Board and its variants ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1 can be damaged, or an undefined behavior can occur (e.g. emer-gency shutdown of injector load).

Max. permissible power consumption from backplane 25 W at 12 V DC4 W at 5 V DC8 W at 3,3 V DC


44

Technical Data and Standards ETAS

Storage Conditions

Ambient Conditions

Physical Dimensions

4.2 Standards Met

The products meet the following standards:

The board is only intended for use in industrial settings in accordance withEN 61326-1. Avoid potential radio interference when using the module outsideof the industrial settings with additional shielding measures!

Temperature -20 °C to 85 °C (-4 °F to 185 °F)

Relative humidity 0 to 95% (non-condensing)

Environment Use only inside enclosed and dry rooms

Max. contamination level 2

Temperature during operation 5 °C to 40 °C (41 °F to 104 °F)

Relative humidity 0 to 95% (non-condensing)

Operating altitude Max. 2000 m above sea level

Height 4 U

Width 14 HP

Weight (ES5455.1) 0,5 kg

Weight (ES5450.3, ES5451.4, ES5452.1, ES5453.1, ES5457.1)

4 kg

Weight (ES5458.1) 2 kg

Standard Test

IEC 61326-1 Electrical equipment for measurement, control and laboratory use – EMC requirements (industrial setting)

IEC 61010-1 Safety requirements for electrical equipment for measurement, control and laboratory use - Part 1: General requirements

WARNING!

This is class A equipment. This equipment can cause radio interfer-ence in residential areas. Should that be the case, the operator may be requested to institute reasonable measures.

Note

The signal lines may not exceed a maximum length of 3 m!


ETAS Ordering Data

5 Ordering Data

The ordering data for the are as follows:

Scope of delivery for the ES5455.1 Load Carrier Board and its variants ES5450.3,ES5451.4, ES5452.1, ES5453.1, ES5457.1 and ES5458.1:

Order name Short name Order number

ES5455.1 Load Carrier Board ES5455.1 F-00K-111-358

ES5450.3 Load Carrier Board for 4 RB CRI2x Injectors

ES5450.3 F-00K-111-359

ES5451.4 Load Carrier Board for 4 RB HDEV5 Injectors

ES5451.4 F-00K-111-362


ES5452.1 F-00K-111-363


ES5453.1 F-00K-111-364

ES5457.1 Load Carrier Board for 4 RB CRI2x Injectors, VCC

ES5457.1 F-00K-111-365

ES5458.1 Load Carrier Board for 4 RB PFI EV14 Injectors, CVO

ES5458.1 F-00K-111-366

Calibration Service for ES5450 K_ES5450 F-00K-111-673







Scope of delivery Number of pieces Order number

The respective board 1 see table above

Additional smaller front plate for ES5455.1

1

Counter plug:Type: PCIH47F8000, femaleManufacturer: Positronic

1 PCIH47F8000/AA

Crimp contacts Type: FC422N8Manufacturer: Positronic

24 FC422N8/AA

Crimp contactsType: FC114N2Manufacturer: Positronic

23 FC114N2/AA-1565.0


46

Ordering Data ETAS


ETAS ETAS Contact Addresses

6 ETAS Contact Addresses

ETAS HQ

ETAS GmbH

ETAS Subsidiaries and Technical Support

For details of your local sales office as well as your local technical support teamand product hotlines, take a look at the ETAS website:

Borsigstraße 24 Phone: +49 711 3423-0

70469 Stuttgart Fax: +49 711 3423-2106

Germany WWW: www.etas.com

ETAS subsidiaries WWW: www.etas.com/en/contact.php

ETAS technical support WWW: www.etas.com/en/hotlines.php

ES5455.1 Load Carrier Board (4-CH) - User’s Guide 47

http://www.etasgroup.com



http://www.etas.com

http://www.etas.com/en/contact.php

http://www.etas.com/en/hotlines.php

48

ETAS Contact Addresses ETAS

ES5455.1 Load Carrier Board (4-CH) - User’s Guide

ETAS Index

Index
AAccident prevention 10
BBasic safety notices 9Block diagram 21

CCE Declaration of Conformity 16Connecting devices 14Connections and Connectors 35

Backplane connector CO402 35X1 Measure 38X2 Load 38

DDefibrillators 15Devices

Connecting 14

EElectrical safety 11ETAS Contact Addresses 47

FFront plate 23

GGeneral safety information 9

IIdentification of safety notices 9Identifications on the product 15Improper use 9Injector simulation environment 21Intended 10Intended use 11Interface for load modules 32

LLABCAR HiL system 22

OOrdering data 45

PPacemaker 15Piezo signal generator 32Product return 17Properties 6, 7

QQualification, required 9

RRecycling 17Removal 29RoHS conformity

China 16European Union 16


50

Index ETAS

SSafety at work 10, 11Safety precautions 9Signal lines 44Simulation environment 21Standards 43, 44Storage conditions 44

TTechnical Data 43

WWaste Electrical and Electronic Equip-

ment 17WEEE return system 17


ES5455.1 Load Carrier Board - User´s Guide · 2020-03-02 · ES5458.1 Load Carrier Board for 4 RB...

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Transcript of ES5455.1 Load Carrier Board - User´s Guide · 2020-03-02 · ES5458.1 Load Carrier Board for 4 RB...