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Epoxies for marble, granite, stone
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Transcript of Epoxies for marble, granite, stone
STONERA SYSTEMS PVT. LTD
Tel : +9180 42666222 | Fax : 42666223 | Email : [email protected] | Web : www.stonera.com
#793, 11th Cross, 27th Main Road,Sector - 1, HSR Layout, Bangalore - 560 102. INDIA
Epoxies and Net
EPOXY / HIGH ADHERENCE SYSTEM
EPOXY SYSTEM FOR MARBLE AND GRANITE:
Ÿ Grind the slabs to grit 120 and leave them to dry for 16-20hrs, so
that absolutely no traces of water are found on the surface,
especially on cracks.
Ÿ Mix resin and hardener in the ratio specified by weight and apply
the mixture uniformly on the full surface of granite.
Ÿ Accumulate additional quantity of this mixture over the
cracks/holes. Leave the slabs to dry for 20-24hrs.
Ÿ Polish these slabs starting from grit120.
237 (100:50 by Weight or 3.5:2 by Volume) EPOXY FOR WHITE & EXPENSIVE MARBLE:
8115 (100:25 by Weight or 3.5:1 by Volume) EPOXY FOR LIGHT COLOUR CHANGE WITH HIGH GLOSS:
5035 (100:37 by Weight or 2.5:1 by Volume) EPOXY FOR LIGHT COLOUR CHANGE FOR MARBLE AND GRANITE):
Two component epoxy system hardens slowly at room temperature. The hardened mass has a glass like appearance. It has excellent resistance to light. Used on material like Australian White, Onyx, Carrara etc.
Gel time at 25°C → 3h 30 min to 4h 30 minGel time at 60°C → 45 to 50 min Viscosity (at 25°C) → MediumColour (of mixture) → ColourlessMoving of slab after (at 25°C) → 2hrs45minPolishing of slab after (at 25°C) → 12h
Two component, low viscosity, completely reactive epoxy system. Excellent mechanical and adhesive properties, good light stability. It is used for screening, priming and strengthening of marble and stone slabs.
Gel time at 40°C → 70 to 80 minViscosity (at 25°C) → 300 to 400 mPa'sColour (of mixture) → Pale yellowMoving of slab after → 1h 40 minPolishing of slab after(at 25°C) → 6h
Uncharged, solvent-free two-component epoxy system with low viscosity. Fast curing at room temperature, even with high humidity levels. It give very high gloss to the stone. Specially designed for multi-coloured granite.
Gel time at 25°C → 3 to 4h Gel time at 40°C → 80 to 95 minGel time at 50°C → 40 to 50 min Pot life at 25°C → 30 to 40 min
Moving of slab after → 2 hr
Polishing of slab after (at 25°C) → 36h
8110 (100:25 by Weight or 5:1.5 by Volume) EPOXY FOR BRAZILIAN GRANITE AND COLOURED MARBLE:
8112 (100:25 by Weight or 5:1.5 by Volume) PREMIXED BEIGE COLOUR EPOXY FOR ITALIAN MARBLE:
50100 (100:37 by Weight or 4.5:2 by Volume) EPOXY FOR TRAVERTINE MARBLE:
8021(100:25 by Weight or 3.5:1 by Volume) NO COLOUR CHANGE EPOXY FOR WHITE GRANITE:
Two component, low viscosity, completely reactive epoxy system. Hardening at room temperature or with heat. Excellent mechanical and adhesive properties.
Gel time at 25°C → 2h 30 min to 3h 30minGel time at 40°C → 70 to 80 minGel time at 50°C → 30 to 40 minViscosity (at 25°C) → LowPot life at 25°C → 25 to 35 minColour (of mixture) → pale yellowMoving of slab after → 1 h 40 minPolishing of the slab after (at 25°C) → 6 hHardening time at 25°C → 10-15h
Two components, low viscosity, completely reactive epoxy system, coloured Botticino version of 8110. Hardening at room temperature or with heat. Excellent mechanical and adhesive properties.
Gel time at 25°C → 2h 30 min to 3h 30minGel time at 40°C → 70 to 80 minGel time at 50°C → 30 to 40 min Viscosity (at 25°C) → LowPot life at 25°C → 25 to 35 minColour (of mixture) → BotticinoMoving of slab after → 1h 40 minPolishing of the slab after (at 25°C)→ 6hHardening time at 25°C → 10 to 15h
Two component epoxy resin fully reactive, high viscosity. Very low reactivity. It is used to fill Travertine holes and the filling is transparent.
Gel time at 80°C → 10 to 15min Viscosity (at 25°C) → High Moving of slab after → 10hPolishing of the slab after (at 25°C) → 24h
Two component epoxy resin fully reactive and no alteration slab colour. Semi rigid with excellent mechanical properties and adhesion. Used for impregnation and stabilization /strengthening of marble, granite and stone slabs. Particularly suitable for granite like Kashmir White, Imperial White etc.
Gel time at 25°C → 12 to 15 min
Gel time at 40°C → 7 to 9 min
Gel time at 50°C → 4 to 5 min
Viscosity (at 25°C) → Medium
Pot life at 25°C → 1.5 to 2 min
Colour (of mixture) → Pale yellow
Moving of slab after (at 25°C) → 45 min
Polishing of the slab after (at 25°C) → 4h
8000(100:25 by Weight or 5:1.5 by Volume) NO COLOUR CHANGE EPOXY FOR COLOURS GRANITES:
5091 (100:35 by Weight or 5:2 by Volume) MEDIUM DARK EPOXY FOR MARBLE AND GRANITE:
50101 (100:35 by Weight or 5:2 by Volume) DARK EPOXY FOR GRANITE:
Two component epoxy resin, excellent mechanical properties and adhesion. It is used for impregnation and stabilization/ strengthing of marble, granite and stone slabs particularly for light coloured materials such as Raw Silk, River White, Ivory Chiffon, Ivory Fantasy and Steel Grey.
Gel time at 25°C → 40 min to 50 min
Gel time at 40°C → 13 to 17 min
Gel time at 50°C → 9 to 11min
Viscosity (at 25°C) → Medium
Pot life at 25°C → 3 to 4 min
Colour (of mixture) → Colourless/ pale yellow
Moving of slab after (at 25°C) → 1h
Polishing of the slab after (at 25°C)→ 6h
Two component completely reactive epoxy system. Semi rigid with excellent mechanical and adhesive properties. Hardens slowly. Used for marble and granite. It is specially designed for low porosity materials and those with very fine cracks. This gives dark finish with colour enhancement.
Gel time at 25°C → 3h 20min to 3h 15min
Gel time at 40°C → 1h 10min to 1h 20 min
Gel time at 50°C → 50 to 55 min
Viscosity (at 25°C) → Low
Pot life at 25°C → 25 to 30min
Colour (of mixture) → Colourless / pale yellow
Moving of slab after (at 25°C) → 4h
Polishing of the slab after (at 25°C)→ 24h
Two component completely reactive epoxy system. Semi rigid with excellent mechanical and adhesive properties. Very slow hardening. Used for marble and granite specially designed for low porosity materials and those with very Fine cracks. Enhances with very dark finish.
Gel time at 25°C → 8hGel time at 40°C → 5h 30m to 6hGel time at 50°C → 3h to 3h 30 minViscosity (at 25°C) → Very LowPot life at 25°C → 30 to 40minColour (of mixture) → Colourless / pale yellowMoving of slab after (at 25°C) → 6hPolishing of the slab after(at 25°C) → 48h
5032 (100:37 by Weight or 4.5:2 by Volume) EPOXY FOR BLACK GRANITE:
5033(100:20 by Weight or 4:1 by Volume) SPECIAL POLYURETHANE SYSTEM FOR BLOCK REINFORCEMENT
5020 (100:25 by Weight or 5:1.5 by Volume) EPOXY FOR NETTING OF MARBLE AND GRANITE:
50229 (100:86 by Weight or 1:1 by Volume) EPOXY BASED GLUE:
Two component, black epoxy resin fully reactive. Very low reactivitywith excellent impregnation properties and light stability. Used for black granite to increase and uniform its colour Suitable for very narrow cracks capillarity.
Gel time at 25°C → 4h20min to 4h 50minGel time at 40°C → 2h 50 min to 3 hGel time at 50°C → 1h 30min to 1h 45minViscosity (at 25°C) → MediumPot life at 25°C → 30 to 40Colour (of mixture) → BlackMoving of slab after (at 25°C) → 4hPolishing of the slab after (at 25°C) → 24h
System based on thixotropic solvent andplasticizer – free poly urethane. The thixotropyoccurs when the two liquid components are mixed. It is used for grouting and sealing where high thixotropic values are required.
Gel time at 23°C → 15 to 25 min
Viscosity → Thixotropic
Block handling after → 4h
Block cutting after → 24h
Water absorption after curing for 1 hour at 100°C → 0.5to 0.6%
Two component epoxy resin fully reactive. High reactivity and hardening at room temperature. It is used for Marble and stones impregnation. Glass Fibers reinforcement.
Gel time at 25°C → 70 to 90 min
Gel time at 40°C → 60 to 70 min
Viscosity (at 25°C) → 450 to 550 mPa's
Colour (of mixture) → colourless/pale yellow
Moving of slab after(at 25°C) → 1Hr 40 min
Quick hardening, solvent-free, uncharged, thixotropic epoxy-based system. Grouting and sealing for wood, metal, plastics and abrasive objects such flap wheels, rollers, felt pads. Grouting cracks in marble and stone slabs.
Gel time at 25°C (thickness: 1mm) → 50 to 60 min
Gel time at 25°C (thickness: 3mm) → 13 to 15 min
Gel time at 40°C (thickness: 1mm) → 25 to 30 min
Gel time at 50°C (thickness: 1mm) → 15 to 20 min
Pot life at 25°C (10cc) → 2 to 3 min
COLOURS:
Available in paste form in KG1 packing. They are available in Red,Black,Brown,White,Green,Beige, Yellow and Blue colours. These colours are used for mixing with Epoxy Systems as per requirement.
FIBER NET
The two types of net are available with the following characteristics:
Sl. No. Characteristics Fiber Net (from China) Garza 75 (from Italy)
1 GSM 64.4-75.6 65-75
2Tensile strength:WarpWeft
700N/5cm700N/5cm
1000N/5cm700/5cm
3 Average Mesh Thickness - 0.34 + 0.03mm–
4 Normal Mesh size: 4x5 mm 4x6mm
5 Std. Width Available: 1.8 & 2meter 1.8 & 2 meter
6 Standard Roll Length 300meter 300meter
7 Standard Colour White White
This can be used for applying at the back of slab to give the strength. This help in easy processing of slab like handling, polishing and transportation. This can also be used for block reinforcement. This help to maintain the integrity of material while and after cutting.