Emerging NDE Methods for Evaluating and Monitoring Bridges

37
Emerging NDE Methods for Evaluating and Monitoring Bridges - Impact Echo and Surface Waves Scanning of Bridge Decks - Imaging by Interferometric Survey for Bridge Monitoring and Stay Cable Forces Larry D. Olson, PE Olson Engineering, Inc. Wheat Ridge, Colorado Rockville, Maryland

Transcript of Emerging NDE Methods for Evaluating and Monitoring Bridges

Page 1: Emerging NDE Methods for Evaluating and Monitoring Bridges

Emerging NDE Methods for Evaluating and Monitoring Bridges

- Impact Echo and Surface Waves Scanning of Bridge Decks

- Imaging by Interferometric Survey for Bridge Monitoring and Stay Cable Forces

Larry D. Olson, PEOlson Engineering, Inc.Wheat Ridge, Colorado

Rockville, Maryland

Page 2: Emerging NDE Methods for Evaluating and Monitoring Bridges

Nondestructive Testing Methods Utilized in the Sonic Surface Scanner (S3)

Impact Echo (IE) - ASTM C1383 and ACI 228.2R

Spectral Analysis of Surface Waves (SASW) – ACI 228.2R

Page 3: Emerging NDE Methods for Evaluating and Monitoring Bridges

Impact Echo TestD = bVp/(2*f) =

Thickness/Echo Depth

Vp = Compressional Wave

Velocity

b = beta factor for shape ~

0.96 for slab/wall shapef =

resonant echo peak

frequency (Hz)

Page 4: Emerging NDE Methods for Evaluating and Monitoring Bridges

Impact Echo Results – Sound, Tight Crack, Deep Crack and Delamination

Page 5: Emerging NDE Methods for Evaluating and Monitoring Bridges

Spectral Analysis of Surface Waves (SASW) Method –Cracking and Concrete Quality Evaluation

Page 6: Emerging NDE Methods for Evaluating and Monitoring Bridges

Surface Sonic Scanner S3

slow-rolling IE/SASW on Cart on Virginia Asphalt Overlaid Deck with tests every 6 inches and latest S

3 on right with bright sunlight

viewable screen

Page 7: Emerging NDE Methods for Evaluating and Monitoring Bridges

Scanning Impact Echo Testing

Diameter of Wheel = 293 mm (11.5 inches)

Six individual displacement transducers

Six individual impactors

Impacts spaced 150 mm (6 inches) apart along a scan line (around the wheel circumference)

The 6 transducers were spring mounted with rubber isolators and captured with a thin urethane tire approximately 60 mm (2.5 inch) wide

The thin urethane tire was added as a dust cover and to improve coupling

Slip-Ring Hub

Assembly

Embedded IE Test

Head Displacement

Transducers

IE and

SW

Impact

Solenoids

Page 8: Emerging NDE Methods for Evaluating and Monitoring Bridges

Surface Sonic Scanner Impact Echo Thickness Plot Single Scan Line along Deck 1

~300mm Approach Slab

~ 200mm Bridge Deck

Page 9: Emerging NDE Methods for Evaluating and Monitoring Bridges

SHRP 2 R06A Rutgers University ResearchOlson Case Study – Corroded Delaminated Virginia Bridge Deck, James Madison US Highway 15 over I-66

Page 10: Emerging NDE Methods for Evaluating and Monitoring Bridges

Comparisons between Sonic Surface Scanner IE Test Results, Acoustic Soundings and Cores

0

4

8

12

C3

C3 – delamination at 3.5 inches

C5

C5 – delamination at 2.5 inches

Page 11: Emerging NDE Methods for Evaluating and Monitoring Bridges

Impact Echo Scanning Test Results VA Deck – Full Deck Depth Results

0

4

8

12

Areas with Probable Top Delaminations = 14%

Areas with Probably Incipient Top Delaminations = 13%

Areas with Probable Bottom Delaminations (or Thin Section) = 5.7%

Page 12: Emerging NDE Methods for Evaluating and Monitoring Bridges

1.DEDICATED TRANSPORT/OPERATIONAL CASE

2.PSG: INNOVATIVE SURVEY KIT FOR AN EASY AND TOTAL 3D ACQUISITION DATA WITH GROOVED RUBBER CARPET

3.FULL POLAR ANTENNA (2 GHz): IMPROVES THE IMAGING OF SHALLOW AND DEEP REINFORCING BARS FOR REBAR MATS AND ANGLED BARS

4.QUICK ON-SITE DATA PROCESSING

IDS Aladdin GPR

2

PSG: INNOVATIVE SURVEY KIT-

THE “MAGIC GROOVED CARPET

3

FULL POLAR ANTENNA-

UP TO 4 COMBINATIONS

1

OPERATIONAL CASE

4

3D SOFTWARE FOR ON-SITE

PROCESSING FOR REBAR IMAGES

Page 13: Emerging NDE Methods for Evaluating and Monitoring Bridges

Top Delamination Test Results from the Impact Echo (top), GPR (middle) and Acoustic Sounding – VA Deck

0

4

8

12

Page 14: Emerging NDE Methods for Evaluating and Monitoring Bridges

Internal Research Project on 2 Asphalt Overlaid Decks with the Colorado DOT using BDS with Surface Waves and Impact Echo

Structure E-17-IN: I-270 westbound bridge over Dahlia Street (asphalt covered concrete deck with water-proofing membrane)

Structure E-17-IE: I-270 eastbound bridge over South Platte River (asphalt covered concrete deck without water-proofing membrane)

Over 30 asphalt overlaid decks have been tested since this successful demonstration along with GPR and coring

Page 15: Emerging NDE Methods for Evaluating and Monitoring Bridges

Findings – Bonded Asphalt on Sound Concrete

Page 16: Emerging NDE Methods for Evaluating and Monitoring Bridges

Sound Concrete with Asphalt Debonding

Page 17: Emerging NDE Methods for Evaluating and Monitoring Bridges

Bonded Asphalt on Concrete with Top Delamination

Page 18: Emerging NDE Methods for Evaluating and Monitoring Bridges

Debonded Asphalt / Concrete with Bottom Delamination

Page 19: Emerging NDE Methods for Evaluating and Monitoring Bridges

Ground Truthing - Hydrodemolition revealed Delaminations with Excellent Correlation with SASW Results on left showing slower velocities in Delaminations

Page 20: Emerging NDE Methods for Evaluating and Monitoring Bridges

Impact Echo and Surface Waves Scanning Applications

• 1 mph Slow-rolling scanning with Impact Echo on Bare Decks

• Detects top delaminations and can find bottom delaminations where no top delaminations are present

• Combined Impact Echo and Surface Waves to detect top and bottom delaminations in asphalt overlaid decks and for debonding of asphalt pavement lifts

• Most accurate damage mapping for bridge decks due to corrosion of reinforcing steel causing concrete delamination

Page 21: Emerging NDE Methods for Evaluating and Monitoring Bridges

IBIS by IDS GeoRadar

Image by Interferometric Survey

A Ground Based Microwave Interferometer with Imaging Capabilities

for the Remote Measurement of Displacements and Vibrations –

Landslide & Dam Monitoring and Bridge & Structures Monitoring

Page 22: Emerging NDE Methods for Evaluating and Monitoring Bridges

IBIS system is a Stepped-Frequency Continuous Wave (SF-CW) coherent radar

with SAR and Interferometric capabilities, dedicated to remote monitoring of

static or dynamic displacement such as terrain deformation or structure

vibrations.

IBIS – S configuration

For Dynamic and

Static monitoring

IBIS – L configuration

For Static monitoring

IBIS System remarks

Page 23: Emerging NDE Methods for Evaluating and Monitoring Bridges

The interferometric analysis provides data on object displacement by comparing

phase information, collected in different time periods, of reflected waves from the

object, providing a measure of the displacement with an accuracy of less than

0.01mm (0.0004 inch intrinsic radar accuracy in the order of 0.001 mm.)

Interferometric capability

TX

RX

TX

RX

d

TX

RX

TX

RX

d

First acquisition

Second acquisition

1

2

( )124

−−=d

Page 24: Emerging NDE Methods for Evaluating and Monitoring Bridges

The displacement is measured in the direction of the line of sight of the system.

Rh

d

dp

α

h

Rdd p =

R

h=)sin(

)sin(

pdd =

To calculate the real displacement is needed to know the acquisition geometry

The distance R

is measured

by IBIS-S

Interferometric capability

Page 25: Emerging NDE Methods for Evaluating and Monitoring Bridges

IBIS - Image By Interferometric Survey17.1-17.3 GigaHertz Radar

COLORADO BRIDGE STATIC

DISPLACEMENT AND DYNAMIC

VIBRATION MONITORING

I-70 EB to CO HWY 59 WB FLYOVER

POST-TENSIONED SEGMENTS

WHEAT RIDGE (CO), USA

Page 26: Emerging NDE Methods for Evaluating and Monitoring Bridges

POWER PROFILE

IBIS-S VIEW ON THE MONITORED BRIDGE SPAN

Measurement Points Identification

15 20 25 30 35 40 45 50 55 60

10

20

30

40

50

60

70

Thermal SNR

Ground-range [m]

SN

R [d

B]

Corner 1

Corner 2

Corner 3

Corner 4

Corner 5

CORNER REFLECTORS

A sharp peak

corresponding to each

corner reflector installed on

the bridge can be clearly

identified in the ibis-s power

profile

Page 27: Emerging NDE Methods for Evaluating and Monitoring Bridges

90 95 100 105 110 115 120-3.5

-3

-2.5

-2

-1.5

-1

-0.5

0

0.5

Corner Reflector Displacement Time Series

Time [sec]

Ve

rtic

al D

isp

lace

me

nt [m

m]

CR1

CR2

CR3

CR4

CR5

Displacement Time Series

A 2.26 millimeters

peak to peak vertical

displacement can be

observed in the

middle of the

monitored span

(CR3) during the

testing truck passage

First passage of the 40,000 lb testing truck - vertical displacement of the five

passive metallic reflectors installed on the bridge side

1st passage

Page 28: Emerging NDE Methods for Evaluating and Monitoring Bridges

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 50

1

2

3

4

5

6

7

8

9

10

Frequency [Hz]

Dis

pla

ce

me

nt S

pe

ctr

um

[m

m/H

z]

Corner Reflector Displacement Spectrum

Displacement SpectrumDisplacement Spectrum of the five corners Displacement Time Series computed

using the periodogram algorithm (window size 20 seconds, overlap 66%)

Six peaks corresponding to the

first structural resonant frequencies can be identified in the Displacement

Spectrum of the five corners.

The first three frequencies should

correspond to mainly flexional modes

while the last three should be related to

mainly torsionalmodes

F1 1.30 Hz

F2 2.05 Hz

F3 2.45 Hz

F4 2.95 Hz

F5 3.35 Hz

F6 3.55 Hz

Page 29: Emerging NDE Methods for Evaluating and Monitoring Bridges

FHWA Long-Term Bridge Performance Monitoring of NJ Bridge with IBIS-S

Page 30: Emerging NDE Methods for Evaluating and Monitoring Bridges

IBIS-S and installation of Corner Reflectors in NJ

Page 31: Emerging NDE Methods for Evaluating and Monitoring Bridges

Load Tests at ~ ¾, ½, and ¼ Spans with 6 trucks and Corner Reflector Displacements over ~ 1 hr- agreed with string displacement potentiometers to ground

Page 32: Emerging NDE Methods for Evaluating and Monitoring Bridges

IBIS-S & Cable-stayed bridges

Application goal: dynamic analysis done through ambient vibration testing (AVT)

aimed at:

- Identify the amplitude of the cable vibrations;

- Identify the natural resonant frequencies and the cable dumping factors

- Evaluate the tension and the operating strain of cables to verify the correct

distribution of loads and the temporal variation of tensions along the bridge life

Page 33: Emerging NDE Methods for Evaluating and Monitoring Bridges

IBIS-S & Cable-stayed bridges

Economical advantages in the use of IBIS-S:

- Example of standard use for a cable stayed bridge with 48 cables

Item Test with accelerometers Test with LDV Test with IBIS-S

Personnel (n° of units) 3-4 1-2 1-2

Number of devices 10-15 1 1

Install./disinstall. time 30’ for each cable 10’ for each cable 20’ for 12 cables

Acquisition duration once

installed*

60’ 60’ 60’

Field activity duration

(days)

3-4 4-6 1

Personnel costs (Euro)** 7.200-12.800 3.200-9.600 800-1.600

Need for crane truck Yes no no

Need for traffic shut-down Yes no no

*Once installed all the equipments need at least 60’ of acquisition to obtain reliable results using AVT

**Personnel costs are calculated on an average rate of 800 €/day per personnel unit

***Post-Processing times for data acquired by the three equipments are comparable (the output is the same)

Page 34: Emerging NDE Methods for Evaluating and Monitoring Bridges

Example: Olginate bridge (Italy)

IBIS-S set-up

Range ProfileDisplacement graph

0 100 200 300 400 500 600 700 800 900 1000

-2,0

-1,6

-1,2

-0,8

-0,4

0,0

0,4

0,8

Interferometro IBIS-S

spost

amen

to (

mm

)

tempo (s)

Dis

pla

cem

ents

(m

m)

Time (s)

IBIS-S & Cable-stayed bridges: case studies

Page 35: Emerging NDE Methods for Evaluating and Monitoring Bridges

Example: Olginate bridge (Italy)

Comparison with accelerometers

Piezo-electric accel. WR 731A

260 270 280 290 300 310

-800

-600

-400

-200

0

200

400

600

800

Sensore WR731A Interferometro IBIS

ac

cele

razi

one

(mm

/s2)

tempo (s)

Acce

lera

tio

n (

mm

/s2

)

Time (s)

260 270 280 290 300 310

-500

-400

-300

-200

-100

0

100

200

300

400

500

Sensore WR731A Interferometro IBIS

acce

lera

zione

(mm

/s2)

tempo (s)

Acce

lera

tio

n (

mm

/s2

)

Time (s)

IBIS-S & Cable-stayed bridges: case studies

Page 36: Emerging NDE Methods for Evaluating and Monitoring Bridges

Example: Olginate bridge (Italy)

Frequency Domain Analysis

f = 3.906 n

0

2

4

6

8

10

12

14

16

18

20

22

24

26

0 1 2 3 4 5 6 7

n

freq

uen

za [

Hz]

0 5 10 15 20 2510

-7

10-6

10-5

10-4

10-3

10-2

10-1

Sensore WR731A

AS

D (

mm

/s2)2

/ H

z

frequenza (Hz)

AS

D (

mm

)2/H

z

0 5 10 15 20 2510

-8

10-7

10-6

10-5

10-4

10-3

10-2

10-1

100

Interferometro IBIS

A

SD

(m

m)2

/ H

z

frequenza (Hz)

IBIS

Accel.

AS

D (

mm

)2/H

z

Frequency (Hz)

f1(Hz) f

2(Hz) f

3(Hz) f

4(Hz) f

5(Hz) f

6(Hz)

IBIS-S 3.906 7.764 11.720 15.630 19.510 23.460

Accel. 3.809 7.495 11.470

Resonant frequencies

Cable S09'

IBIS-S Accelerometer

fexp

(Hz)

Tension

(kN)

fexp

(Hz)

Tension

(kN)

3.906 1883.1 3.809 1790.7

7.764 1860.0 7.495 1733.3

11.720 1883.7 11.470 1804.2

15.630 1884.5

19.510 1879.2

23.460 1886.9

1880 1776

Tension

Fre

qu

en

cy (

Hz)

n

IBIS-S & Cable-stayed bridges: case studies

Page 37: Emerging NDE Methods for Evaluating and Monitoring Bridges

Summary of IBIS-S Applications

• Rapid Bridge Load Tests with displacement accuracy to 0.01mm (0.0004 inch) – corner reflectors needed on concretebridges

• Modal vibration measurements from 0 to 100 Hz

• Vibration monitoring to predict Stay-Cable forces from naturalfrequencies on many cables at a time

• Remember – Line of Sight, Speed of Light Technology requiresthat reflectors be visible and clearly identified as to distancein data

• Ideal for medium to large span bridges to 500 m up to 40 Hzand static displacement to 1000m