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Vinayaka.B.G , Asst professor, E& E dept., BIET Davanagere
Unit3.a
HYDRO POWER GENERATION
a) Hydro Power Generation: Selection of site. Classification of hydro-electric plants. General
arrangement and operation. Hydroelectric plant power station structure and control.
(b) Thermal Power Generation: Introduction. Main parts of a thermal power plant. Working.
Plant layout
Hydro power station utilizes the potential energy of water at high level for
generation of electrical energy.
The energy of water utilized for hydropower generation may be kinetic or
potential energy. The ample quantity of water is used, where water flows from
higher level to lower level is passed through turbine. When water flows from higher
level to lower level the potential energy of water gets transformed into kinetic
energy. This kinetic energy used to rotate the turbine there by converting kinetic
energy into mechanical energy. This is further converted into electrical energy by
alternator coupled to the turbine.
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Advantages of hydroelectric power plant
1.
It requires no fuel as water is used for the generation of electrical energy
2.
Water reaches to power house site on its own so no transportation is required.
3.
It is quite neat and clean as no smoke or ash is produced.
4.
After use of electricity generation water can be used further for drinking and
irrigation.
5. Hydro power plants has high efficiency compared to thermal plants
6. Hydro power plants has longer life compared to thermal plants
7. It requires low maintenance.
8.
These are economical.9.
Hydro power plants are quick in start and shut down.
10.Running cost is low.
11.
Hydro power plants are multipurpose projects in addition to power generation
they are also useful for irrigation and flood control.
12.It offers more flexibility in operation and control.
Disadvantages
1. It requires high initial capital cost.
2. High time of construction period.
3.
Due to construction of dams and reservoirs, a large portion of area submerged
into water which leads environmental and other social problems.
4.
Hydro power generation dependent on availability of water. In low rain fall
years the power generation is small.
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SELECTION OF SITE
Factors considered for selection of site
i). Availability of water: Since the primary requirement of hydroelectric power
plant is availability of water. Such plants must be constructed where huge quantity
of water is available at good head.
ii)Storage of water:there are wide variations in water supply during the year. This
makes it necessary to store water by constructing a dam in order to ensure the
generation of power throughout year.
iii)Head of water: the availability of head depends upon topography of the area.For generating sufficient head the dam or reservoir should be constructed at hilly
area. Availability of head affects the cost & economy of power generation.
iv) Distance of power station site from load centres:the distance should be small
as possible so that the cost of transmission is low.
v) Accessibility of site: the site should be accessible by rail and road for
transmission of materials and men.
vi) Type of land:the land for construction must be capable of withstanding a heavy
foundation.
vii) The site selected such that it should not be in seismic zone otherwise any
happening creates flooding & damaging of dam.
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CLASSIFICATION OF HYDRO ELECTRIC POWER PLANTS
The classification of hydropower plants based upon
1) Quantity of water available
2)
Available of head
3)
Nature of load
1) Classification based upon quantity of water available
According to quantity of water available hydro power plants may be divided
into 3 groups
a)
Run off river plants without pondage
b)
Run off river plants with pondage
c)
Reservoir plants
a) Run-off river plants without pondage : As name indicates that these plants
are not provided with storage facilities. No dam is constructed across the river. The
plant uses water as it comes. There is no control of water flow. During rainy season
high water flow is available so some quantity of water wasted if load demand is low.
During low flow rates the generating capacity is low.
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b) Run-off river plants with pondage: The usefulness of runoff river plants is
increased by pondage.
Pondage permits the storage of water during off peak periods& use of this
water during peak periods. Depending upon size of pondage provide it may be
possible to meet hour to hour fluctuations for a week or longer period.
c) Reservoir plants:most of hydro power plants are belonging to this category.
The storage facility is provided by forming a reservoir. Water is stored behind the
dam &it is possible to control the flow of water into the turbine & use it most
effectively. Storage of water increases firm capacity of plant. A storage plant which
has better capacity can be used efficiently throughout year. This plant can be used as
base load plant or peak load plant.
2) Classification according to availability of water head
a) Low head plants less than 30m
b)Medium head plants between 30 to 300 m
c)
High head plants more than 300 m
a)Low head plants:If the water head less than 30m the plant is called low head
plant.
The arrangement of low head plant is shown in figure. The necessary head is
created by constructing dam or barrage across the river. This type power plant is
situated nearer to the dam therefore no need of surge tank d. Only small quantity of
power can be generated.
Generally Francis, Kaplan or propeller turbines are used.
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b) Medium head plants:plants operate at head between 30 to 300 m are called
Medium head plants.
The arrangement of Medium head plant is shown in figure. The forebay isprovided at beginning of the penstock serves as water reservoir. The water is carried
from main reservoir to forebay through open canals reach the power house through
penstock. There is no need of surge tank as forebay acts itself as surge tank.
Generally Francis, Kaplan turbines are used.
c)High head plants: Plants operating at head 300 m above are called High
head plants.
The arrangement of High head plant is shown in figure. This plant consists of
reservoir, dam, tunnel, surge tank, penstock etc. here water is carried from main
reservoir by a tunnel up to surge tank and then from the surge tank into the power
house by penstock. The surge tank is needed to reduce the water hammer effects on
penstock.
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These plants are suited to work as base load plants, as they can generate firm
power throughout the year.
For heads above 500 meters Peltonwheels are used and for heads less than
500 metersFrancisturbines are used.
3) Classification according to Nature of Load
According to Nature of load hydro power plants are classified into
Base load plants
peak load plants
pumped storage plants
a) Base load plants: The plants operated on the base portion of the load curve
are called base load plants. These plants supply almost constant loadthroughout the year so load factor of such plants is high. Run-off river plants
without pondage & reservoir plants are used as base load plants.
b)Peak load plants: The plants operated on top portion of load curve are called
peak load plants. These plants supply peak load of the system. The load factor
of these plants is low since they operated only for short period. These plants
stores water during off peak periods and are run during peak periods. Run-off
river plants and reservoir plants with large capacity are used as peak load
plants.
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c) Pumped storage plants:
Pumped storage plants are special type of plants which are used to supply
peak loads. The arrangement of pumped storage plant is shown in figure.
During peak period, water drawn from the head water pond passes through
the penstock and generates power for supplying peak loads.
During off peak period the same water is pumped back from tail water
pond to head water pond.
A recent development in this field is use of reversible turbine-pump unit.
This unit can be used as turbine while generating power and as a pump
while pumping water to the head water pond.
These pumped storage plants are always interconnected with other plants
such as steam power plants.
Advantages of pumped storage plants
Operating cost of steam power plant decreases when working in
combination with pumped storage plants.
It increases the load factor of the steam power plant combined with it.
These plants pick up load rapidly.
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GENERAL LAYOUT AND CONTROL
The schematic arrangement of hydropower plant is shown in figure. The dam
is constructed across the river & water from catchment areacollects at back of dam
to form reservoir. A pressure tunnel takes water from reservoir to surge tank and
valve house.
The valve house is situated at the beginning of penstock. The valve house
contains main sluice valve and the automatic isolating valves. The main sluice
valves controls the flow of water to the power house & automatic isolating valves
cut off the supply of water when penstock bursts.
From the valve house water is then taken to the turbine through huge steel
pipes known as penstock. The water turbine converts hydraulic energy into a
mechanical energy. The turbine drives the alternator which is coupled to the shaft of
the turbine. The alternator converts mechanical energy into electrical energy. This
electrical energy is then transmitted to the load centres.
The water from the turbine collects in tail race. This tail race is then taken off
to the river.
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Components of hydroelectric power plant
The following are the main components of a typical hydroelectric power plant
a) Reservior
b)
Dam
c)
Trash rack
d) Power tunnel
e) Forebay
f) Surge tank
g)
Penstock
h)
Spill way
i) Power house
j)
Draft tube
k)
Tail race
a) Reservoir: The main purpose of the reservoir is to store water during rainy
season & supply water during dry season which may be used to generateelectricity & irrigation purpose. A reservoir can be either natural or artificial.
b)Dam: The dam is constructed across the river to provide a necessary head to the
turbine. It is very important component in high & medium head plants. The
main function of the dam is to increase the height of the water level behind it,
which ultimately increases reservoir capacity. Dams are built in concrete or rockfill. The type of the dam depends on topography of area.
c) Trash rack: The trash rack is provided to stop entry of debris (impurities or
floating materials) which might damage the gates & turbine runners. It is mesh
like structure made up of steel bars & is placed across the intake i.e entrance of
the gate.
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d) Power tunnel: Power tunnel carries water from reservoir to the surge tank.
e) Fore bay: It is regulating water reservoir. When load on the turbine is reduced
then it stores water and it provides water when load is increased. It can be
consider as surge reservoir. It may be pond behind the dam or enlarge section of
canal spread out
f) Surge tank:
it is an additional storage space located at beginning of penstock.
It is usually provided for high head plants.
The surge tank controls the pressure variation in the penstock and there by
controls the water hammer effects.
When load on the turbine decreases ( or during load rejection) the turbine
gates are closed by governer mechanism which results high pressure
above the normal known as water hammer, so water at lower end of the
penstock rushes back to the surge tank hence water level rises in surge
tank.
When load on turbine increases the additional water releases into the
turbine hence water level in surge tak reduces. So surge tank regulates the
water flow into the turbine.
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g) Penstock:
A pipe between surge tank and turbine is known as penstock.
Penstock carry water from surge tank ( or forebay) to turbine
These are usually made up of steel or reinforced concrete.
For low head plants concrete penstocks are used.
For high head plants steel penstocks are used.
When distance between forebay and power house is short separate
penstocks are used for each turbine.
h) Spill way:
This is considered as safety valves for a dam.
The spill way discharges excess of water in the reservoir beyond the
permissible level.
i) Power house:
It is generally located at the foot of the dam.
The location of the power house should be such as to use maximum
possible head at turbines.
Power house consists of turbine, alternator & some auxiliary equipment.
Power house divided into sub structure, Intermediate structure, Super
structure.
Substructure supports the hydraulic and electric equipment.
Super structure to house & to protect this equipment.
j) Draft tube:
It is an air tight pipe attached to the runner & discharging water from
turbine to the tail race.
These draft tubes are usually used for reaction turbines.
k) Tail race:
The water after passing through the turbine is discharged to the tail race. A tail race is open channel carry water away from power house.
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WATER HAMMER AND ITS EFFECTS
There is a sudden increase of pressure in the penstock due to sudden
decrease in the water flow to the turbine when gates admitting to the turbines
are closed owing to the action of the governor. This happens when load decreases. This sudden rise of pressure in the
penstock above the normal due to reduced load on the generator is called
water hammer.
Water hammer leads to damage of penstock.
The effect of water hammer can be prevented by constructing surge tank in
between the reservoir and power house.
HYDROPOWER STATION STRUCTURE
The power house may be broadly divided into three subdivisions,
(a) Substructure
(b) Intermediate structure
(c) Superstructure
Substructure:
The part of the power house which extends from the top of the draft tube to the
soil or rock is known as substructure.
It serves support the equipment & to provide necessary passage for water ways.
It mainly consists of foundation of a building, draft tubes, water ways etc..
Substructure is generally concrete block with passage & water ways moulded
in it.
The structural functions of substructure are.
To safely carry the superimposed loads of machines and other
structures.
To act as transition foundation member, this distributes heavy
machine loads on the soil such that the obtainable ground pressure is
within safe limits.
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Intermediate structure:
The part of the power house which extends from the top of the draft tube-to
top of the generator foundation is known as intermediate structure.
In case of reaction turbine unit, the intermediate structure contains scroll case,
which feeds water to the turbine
In case of impulse turbine intermediate structure contains pipes supplying
water to the jets.
The generator foundation rests on the scroll case which is embedded in
concrete. Other galleries and chambers also rest on this foundation.
Superstructure:
The part of the power house above the generator floor right up to the roof is
known as superstructure.
This structure houses for generator & power house equipment including
switch board.
This part provides walls and roofs to power station and also provides an
overhead travelling crane.
This overhead travelling crane helps for handling heavy machine parts during
installation and repair.
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QUESTIONS
1 Discuss the advantages and disadvantages of hydroelectric power plants.
[Dec 09,4M]2 Mention the factors to be considered for the selection of site for a hydroelectric
power plant. [Dec 08, June
10][6 M]
OR
What are the factors to be considered while selecting a site hydro power station?
[Dec 11](5M)]
3 Classify hydroelectric power plants based on i) Water flow regulation , ii) head, iii)
load. [June09][4M]
OR
How do you classify the hydroelectric plants explain clearly? [Dec 11,5M]
4 Discuss the classification of hydroelectric power plants. Explain high head and base
load power plant. [Dec 09,8M]
5 Explain with neat sketch the working of medium head power plant [June 09][6 M]
6 With a neat sketch , explain the function of pumped storage plant [June 08, 12] [4M]
ORExplain with diagram the principle of operation of pumped storage plant. How does it
help to take sudden peak load in a power system? [Dec 08, 12](6 M)]
7 With neat schematic diagram, explain the essential elements of hydroelectric power
plant.
[Dec 10, 11, june12]( 8M)
OR
Explain general arrangement & operation of a hydroelectric power plant.
[ June 08](8 M)
8 What is meant by water hammer with a neat sketch, explain the function of surge
tank. [Dec 11](7 marks)
Describe the features of the substructure & super structure of a hydroelectric power
station. [jan 08,12] [4marks]
Discuss the power station structure and control in hydroelectric power plant.
[june11](5 marks)
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TRASH RACK
PENSTOCK
SPILL WAYS
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SURGE TANK
TAIL RACE
Generator
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UNIT 3.b
THERMAL POWER PLANT
Syllabus:Introduction. Main parts of a thermal power plant. Working. Plant layout.
A generating station which converts heat energy of coal combustion into
electrical energy is known as thermal power station or steam power station.
In this power station the steam is produced in the boiler by using heat of
coal combustion. The steam is then expanded in steam turbine which drives the
alternator. The alternator converts mechanical energy of the turbine into electrical
energy. The exhaust steam gets condensed in the condenser and fed back into the
boiler again, completing the cycle of the power station, this principle is called
Rankine cycle.
Thermal power plants are usually constructed where coal and water are
available in abundance.
Now a days these power plants with small capacity (up to 30MW) are
installed in various industries like paper industries, textile mill, sugar industries etc.
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ADVANTAGES OF THERMAL POWER PLANT
1. The fuel (coal) used is quite cheap.
2.
Less initial cost compared to other generating stations.
3. It can be installed at any place irrespective of existence of coal. The coal can
be transported to the site of plant by rail or road.
4. It requires less space compared to hydroelectric plant.
5. Cost of generation is lesser than that of diesel power plant
DIS ADVANTAGES
1. It pollutes the atmosphere due to production of large amount of smoke and
fumes.
2. Running cost is high compared to hydroelectric power plant.
3.
Great difficulties experienced in coal handling and ash disposal.
FACTORS CONSIDERED FOR SELECTION OF SITE
i.
Availability of fuel: The thermal power plants should be located near the coalmines so that transportation cost is reduced.
ii.
Availability of water: Large quantity of water required for condenser so such
plants are located near the water resources.
iii.
Transportation facilities: Adequate transportation required for transporting
material and machines. So plants should be well connected to rail and road.
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iv.
Cost and type of land: Cost of land should be reasonable, further extensions if
necessary should be possible.
v.
Nearness to the load centre: In order to reduce the transmission cost the
plants should be located near the load centres.
vi.
Distance from populated area: Plants should be located at a considerable
distance due to pollution from thermal plants.
vii. Initial cost: Initial cost should be low.
viii.
Site selection also depends on Magnitude and nature of load to be handled.
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THERMAL POWER PLANT LAYOUT:
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WORKING OF THERMAL POWER PLANT
Steam power plants operate on Rankine cycle. Steam generated in the boiler,
expanded in prime mover, which produces mechanical power driving the
alternator which is coupled to the turbine.
The steam after expansion in the turbine and is condensed in a condenser this
condensed steam is fed into boiler again, however in practice a large number of
modifications and improvements have been made to improve the efficiency of the
plant.
The schematic layout of modern thermal power plant is as shown in figure.
The plant can be divided into 4 main parts
Fuel and Ash circuit
Air and Gas circuit
Feed water and Steam circuit
Cooling water circuit
Fuel and Ash circuit:
It comprises coal storage, coal handling, free space of boiler, ash handling
and ash storage.
The coal is stored in coal storage and is fed to the combustion chamber of
boiler through coal handling equipments.
Ash is produced as a result of combustion and collects at the back of the
boiler and is removed to the ash storage through ash handling equipment.
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Air and Gas circuit:
It comprises induced draught fan ( ID fan), Forced draught fan (FD fan), air
preheater, economiser, super heater and combustion chamber of boiler(
furnace).
Air is drawn from the atmosphere by a FD fan or ID fan through a air
preheater.
In air preheater air is heated by the heat of the flue gases which are passing to
the chimney.
The flue gases passing around the boiler and super heater tubes are drawn by
ID fan through dust collector, economiser, air preheater and finally exhausted
to the atmosphere.
Feed water and steam circuit:
It comprises water space of boiler, super heater, turbine, condenser, low
pressure and high pressure feedwater heaters, deaerator, economiser.
Wet steam from the boiler is further heated in super heater before supplied
to the turbine. This super heated steam expanded in the turbine to run it.
The steam after turbine passes to the condenser where it is condensed.
The condensate (water) leaving the condenser is first heated in the LP heater
using steam taken from low pressure extraction point of the turbine.
Some part of the water is lost while passing through different components ofthe system. Adding make up water in the feedwater system to compensate
this loss.
This feedwater again heated by HP (high pressure) heater using steam taken
from high pressure extraction point of the turbine.
This hot feed water is passed to the boiler through economiser where it is
further heated by flue gasses.
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Cooling Water circuit :
Cooling water circuit comprises of the condenser and cooling towers (or spray
ponds).
A large quantity of cooling water required to condensate the steam in the
condenser.
The cooling water after passing through the condenser fed back to the river.
If adequate quantity of water is not available then cooling tower and cooling
ponds are used.
MAIN PARTS OF THERMAL POWER PLANT
1) BOILER:
Boiler is a device which produces the steam.
It is one of the major equipment in thermal power plant.
It is cylindrical drum made up of steel.
There are two types of boilers
Fire tube boiler
Water tube boiler
Fire tube boiler: In this type of boiler, tubes containing hot combustion
gases which are surrounded by water, that is hot gases are inside the tubes
and water is outside.
Advantages of Fire tube boilers:
Compact in size
low initial cost
reliable in operation
Quick respond to load change
Disadvantages: more likely to explode and cannot withstand high pressure.
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Water tube boiler: In this type water is through the tubes and hot gases are
outside the tubes. These water tube boilers have more advantages than fire
tube boilers.
Advantages of water tube boiler are
High pressure can be obtained
Safety in operation
2) SUPER HEATER:
Super heater is a heat exchanger in which heat is transferred to the saturated
steam to increase its temperature.
Super-heated steam contains more heat than saturated steam.
The function of super heater is to remove last traces of moisture (1 to 2 %)
from the saturated steam coming out of the boiler and to increase the turbine
internal efficiency.
Super heater is made up of group of tubes of special alloy steel. These tubes
are heated by the heat of the flue gases when they pass from the furnace to
the chimney.
Super heating raises the overall efficiency the thermal plant.
Advantages of super heater:
Steam condensation can be avoided
It increases the efficiency
It eliminates moisture
The additional heat imparted to vapour causes it to behave more likely
to perfect gas
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3) REHEATERS:
In addition to super heater modern power plant have reheater.
The function of reheater to bring the partially expanded steam back to super
heat temperature by passing it through the tubes of reheater.
4)
ECONOMISER:
It is a heat exchanger which increases the temperature of feed water by
utilizing the heat from flue gases thus the efficiency of thermal power plant
can be improved.
In an economiser a large number of thin walled tubes are placed between two
headers, feed water enters through one header and leaves through the other.
Economiser is used to extract the heat from the flue gases for heating the
feed water thus higher and better economy can be achieved.
Economiser increases the resistance of the flue gases and also reduces the
temperature hence induced draught fans are required in thermal plants.
5) AIR PREHEATER:
Air preheater is placed in between economiser and chimney
Air preheaters are used to extract the heat from the flue gases to heat the
air.
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The heat carried from the flue gases coming out of the economiser are
further utilized for further heating the air before supplying to the boiler.
It increases the temperature of the air; it has been found that increase of air
temperature by 200C increases the boiler efficiency by 1%.
Air preheaters are more economical with pulverised fuel boilers because
temperatures of flue gases are more and better for coal combustion.
Advantages of air preheater are
Improved combustion
Successful burning of low grade coal
Increased thermal efficiency
Increased steam generating capacity
6)
DRAUGHT SYSTEM:
The purpose of draught system is
Supply required amount of air to the furnace
To take flue gases from the boiler( furnace) through chimney
The difference in pressure is known as draught.
Draught can be produced by use of chimney, fans, steam or air jet or
combination of these.
Pressure difference is produced with the help of chimney only is called
natural draught.
Pressure difference is produced with the help of fans is called mechanical
draught.
In most modern power plants two types of fans are used namely
Induced draught fan
Forced draught fan
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7) CHIMNEY:
It is important component of thermal power plant.
Its main function is to discharge the flue gases to the atmosphere at a great
height.
It is tall structure which is open at the top.
Chimneys are made up of steel of bricks and concrete.
It also creates the draught which is necessary for efficient combustion.
8) TURBINE:
Steam turbine converts steam energy into mechanical energy.
The dry super-heated steam is fed to the steam turbine through main valve.
The heat energy of the steam when passing over the blades of the turbine is
converted into mechanical energy.
There are two types of turbine
Impulse turbine
Reaction turbine
Impulse turbine consists of number of nozzles, fixed and moving blades. The
steam expands in the stationary nozzles and attains a high velocity. Potential
energy of the steam converted into kinetic energy when passing through
these nozzles. The high velocity steam impacts on the moving blades giving
rise to impulsive force on them, thus turbine starts rotating.
In reaction turbine there are no nozzles but they have fixed and moving
blades, the steam pressure is gradually reduced in the blades as steam
passes through them.
9) CONDENSER:
Condenser is a device in which exhaust steam from the turbine is condensed.
The use of condenser improves the efficiency of the plant by decreasing the
exhaust pressure of steam below the atmosphere pressure.
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The condensed steam can be recovered for use as feed water to the boiler.
Air and non-condensable gases are also removed from the steam when it
passes through condenser.
There are two types of condenser
jet condenser
Surface condenser
In Jet condenser the exhaust steam and cooling water come in direct contact
with each other. Cold water is pumped from suitable source into condenser
where it comes in direct contact with steam & absorbs the heat from the
steam as a result the steam condenses into water. Here condensate cannot
be used as feed water.
In Surface condenser the exhaust steam and cooling water do not come
direct contact. The steam passes over the surface of tubes through which
cooling water is maintained.
The surface condenser is most commonly used because the condensate can
be used as feed water.
10) COOLING WATER SYSTEM:
A large source of water supply is not usually available near thermal power
plant. Therefore most power plants use closed cooling water system where
warm water coming out of the condenser cooled and reused.
Small plants use spray ponds and medium plants & large plants use cooling
towers.
Spray ponds: it consists of water tank, in which hot water coming from the
condenser is sprayed through nozzles at a suitable pressure. As spray of
water comprising extremely small droplets, comes in contact with cold
atmospheric air, it cools down and cold water collected at the bottom and
again pumped into condenser for circulation.
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Cooling tower:
A cooling tower is a steel or concrete hyperbolic structure having a
reservoir at the bottom for storage of cooled water.
Warm water led to the top, air flows from bottom to the top.
Water drops falling from the top comes in contact with air and get cooled.
This cooling water collected at the base of the tower is pumped to the
condenser and cycle repeats.
Cooling towers are classified as
o
Atmospheric (natural draught) Cooling tower.
o Mechanical draught cooling tower.
11) FEED WATER HEATERS:
The condensate leaving the condenser is used as feed water to the boiler
and also makeup water added.
These heaters are used to heat the feed water by means of bled steam
before supplied to the boiler.
It necessity to heat the feed water before supplying it to boiler for following
reasons.
Overall plant efficiency is improved
Thermal stresses due to cold water entering the drum of boiler is
avoided
There is an increase in the quantity of steam produced by the boiler
The dissolved oxygen & carbon dioxide which would otherwise cause
boiler corrosion are removed in the feed water heaters
There are two types of feed water heater
Open feed water
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Closed feed water
Large thermal plants uses two types of closed heaters
o
Low pressure heatero High pressure heater
In LP heater the feed water heated by the steam taken from low pressure
extraction point of the turbine.
In HP heater the feed water heated by the steam taken from high pressure
extraction point of the turbine.
12)
DE-AERATOR:
De-aerator is a special type of heater whose function is to expel the
dissolved oxygen and other gases from the feed water.
13) TURBO-ALTERNATOR:
Generators coupled directly to the steam turbines are called turbo-
alternators
High speed synchronous generators are used because efficiency of steam
turbines is high at high speed.
Speed of alternator is given by
rpm
For 50 Hz frequency the maximum speed is 3000 rpm for two pole p=2.
For 60 Hz frequency the maximum speed is 3600 rpm for two pole p=2.
Turbo-alternators have cylindrical rotor & therefore have uniform air gap.
Turbo- alternators are usually rated at 11 kV, 3 phase star connection of
stator windings.
Generally Turbo-alternators are rated at 0.8 power factor lagging.
Air cooling is used up to 40 MW above this hydrogen cooling is used.
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Indian thermal generators are
11kV, 50 MW;
11kV,100MW;
15.56 kV, 200 MW;
COAL HANDLING
Explain with line diagram fuel handling system of modern thermal power
plant
i)
Delivery of coal: The coal from supply points is delivered by ships or boats to
power stations situated near to sea or river whereas coal is supplied by rail or
trucks to the power stations which are situated away from sea or river.
June 2009, 10M
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ii) Unloading: The type of equipment to be used for unloading the coal received
at the power station depends on how coal is received at the power station. If
coal is delivered by trucks, there is noneed of unloading device as the trucks
may dump the coal to the outdoor storage. In case the coal is brought by
railway wagons, ships or boats, the unloading may be done by car shakes,
rotary car dumpers, cranes & grab buckets.
iii)
Preparation: Preparation is necessary when unsized coal is brought to the
site.
The preparation (sizing) of coal can be achieved by
crushers,
sizers
dryers and
Magnetic separators.
iv) Transfer: After preparation coal is transferred to the outdoor storage by
means of the following systems:
1. Belt conveyors.
2. Screw conveyors.
3. Bucket elevators.
4. Grab bucket elevators.
5. Skip hoists.
6. Flight conveyor.
v)
Outdoor storage: the storage of coal is necessary because storage of cal
gives protection against interruption of coal supplies when there is delay of
transportation and also when prices are low the coal can be purchased and
stored for future use.
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Usual practice is to store the coal required for one month of operation of
power station in case it is situated at larger distance from coal mines.
Whereas coal is needed for 15 days is stored in case power station situated
near the coal mines.
vi)
Indoor storage or covered storage or live storage: This storage constitutes
coal requirements of the plant for a day.
vii)
In Plant Handling:This refers to handling of coal between the final storage
to the firing equipment. In plant handling may include the equipment such
as belt conveyors, screw conveyors, bucket elevators etc. to transfer the
coal. Weigh Lorries hoppers and automatic scales are used to record the
quantity of coal delivered to the furnace.
viii)
Weighing and measuring: It is necessary to weigh the coal because it gives
the idea of total quantity of coal consumed and coal supplied.
Coal weighing can be done by using
weigh bridge
belt and scale method
automatic recording system
ASH DISPOSAL:
A large quantity of ash is produced by steam power plant. Ash is produced
about 10 to 20% of the coal burnt.
Handling of ash is a problem because it is too hot and it is dusty and irritating.
Ash handling can be done by following systems
Mechanical handling system
Hydraulic handling system
Pneumatic system
Steam jet system
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Dust collection:
Dust may be defined as the solid matter in the flue gasses which is more than
0.001 mm and less than 0.1mm in diameter.
A quantity of dust in few gases largely depends on methods of firing.
Two types of dust collecting systems are used
oMechanic al dust collector
oElectrostatic precipitator.
electro static precipitator:
Electrostatic Precipitators: It has two sets of electrodes, insulated from each other
that maintain an electrostatic field between them at high voltage. The flue gases
are made to pass between these two sets of electrodes. The electric field ionises
the dust particle; that pass through it attracting them to the electrode of opposite
charge. The other electrode is maintained at a negative potential of 30,000 to
60,000 volts. The dust particles are removed from the collecting electrode by
rapping the electrode periodically.
The electrostatic precipitator is costly but has low maintenance cost and is
frequently employed with pulverised coal fired power stations for its effectiveness
on very fine ash particles and is superior to that of any other type.
June 2009, 6M
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QUESTIONS
1. Describe the schematic arrangement of a thermal power station. Briefly explain the
functions of each.
OR
With a schematic diagram, explain main parts and operation of a thermal power plant.
OR
With a neat block diagram, explain clearly main parts and operation of a thermal plant
OR
Draw the schematic layout of thermal power plant & explain functions of various
elements
OR
Discuss the function of elements present in thermal power plant and sketch the
structure of thermal power plant
2. Write a short notes on
i) Air preheater ii) Condensers
iii) Super heater and reheaters iv) Boiler v) Turbo generator
3. Discuss the functions condenser, cooling towers and economizer in a thermal power
station.
4. Write a brief note on i) super heater ii) air pre heater
5. Discuss the functions of the following in a thermal plant:
i)Condenser ii) cooling towers iii)Economizer
6. Explain with line diagram fuel handling system of modern thermal power plant
7. How the coal is utilized in power generation? Describe how it is handled in thermal power
station.
8. Explain with neat sketch, the working of electro static precipitator used for dust
collection in thermal plant.
9. Explainwith neat sketch, the working of electro static precipitator used for
dust collection in thermal plant.
Dec 2010, 10M
Dec 2009, 8M
Dec 2011, 7M
June 2011, 10M
Dec 2008, 8M
Dec 2011, 6M
June 2010, 8M
June 2009, 10M
June 2011, 5M
June 2009, 6M
June 08, 8M
June 12, 10M
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