Do It Yourself (DIY) Electrical Generation
Transcript of Do It Yourself (DIY) Electrical Generation
![Page 1: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/1.jpg)
Do It Yourself(DIY)
Electrical Generation
By John R. Baron
![Page 2: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/2.jpg)
Project Initiation – “Twinkle In My Eye”October 2008
![Page 3: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/3.jpg)
Twinkle – October 2008
“Threw the Switch” – October 2013
So What Happened In Between?
![Page 4: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/4.jpg)
Analysis of Versus:
What CFM of Landfill Gas can we account for or “Steal”from other projects?
With this amount of gas, how much generation can beengineered?
What engines can produce this and meet currentemission standards?
How many Kwh can the local InterconnectionInfrastructure accept before expensive upgrades?
Considering all this, can we maximize generationwhile staying below new emission threshold criteria?
![Page 5: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/5.jpg)
![Page 6: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/6.jpg)
Application #1 – Pennsylvania, New Jersey, Maryland (PJM) Power Pool
Submitted March 20, 2009 using lowest Kwh values for range of engines.
Signed Agreement finalizedAugust 30, 2010.
![Page 7: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/7.jpg)
NJDEP Permit Application upon receivingverbal consensus from PJM, submitted AirPermit Application 10/7/09.
Preconstruction Permit received 8/16/11.
Final Permit received 10/9/12.
What took so long?
![Page 8: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/8.jpg)
EPA and “LAER”
Half Moon Bay Project in California obstacle
EPA considered it “Achieved in Practice”
Emission limits by State dropped below Federal NSPS levels
![Page 9: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/9.jpg)
To meet new emission limits manufacturers either de-rated
engine, could not meet “or guarantee” limits, added levels of
scrubbing or catalysts.
![Page 10: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/10.jpg)
New limits accepted
@
0.6 g/bhp for Nox
3.5 g/bhp for CO
![Page 11: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/11.jpg)
Finally armed with the knowledge of actual emission rates, bid was finally awarded
October 2011 for $2,342,887.00.
![Page 12: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/12.jpg)
Design could finally proceed for all aspects of this project to fit the
engine award.
![Page 13: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/13.jpg)
With the CMCMUA acting as GC the following contracts were awarded:
Sulfur Scrubbers: completed 10/11/11 $ 285,625
Siloxane Scrubbers: completed 10/1/13 $ 547,635
Design/Build New Generator Building: completed 3/26/13 $ 329,865
Design/Build New Exhaust Tower: completed 2/15/13 $ 77,440
Power line Construction: completed 12/3/12 $ 93,000
TOTAL $1,333,565
ENGINES $2,342,887
$3,676,452
![Page 14: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/14.jpg)
![Page 15: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/15.jpg)
![Page 16: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/16.jpg)
![Page 17: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/17.jpg)
![Page 18: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/18.jpg)
![Page 19: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/19.jpg)
Other Costs:
ACE Interconnection $ 287,000
PJM Queue and Application $ 12,682
“Black Box” – Communications to PJM $ 17,500
Air Permit Consultants $ 30,000
Electrical Consultants $ 25,000
Other Costs Total $ 372,182
Construction Contracts $3,676,452
Total Contracts $4,048,634
![Page 20: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/20.jpg)
Incidentals Main gas line with Condensate Return Manholes
(2900 Lft.)
Mechanical – All piping for all equipment (mostly stainless steel)
Electrical – conduit, wires, wiring, computers, data loggers, concrete, gravel, stone, earthwork
≈ $ 1,500,000
Total Construction Costs: $5,500,000
![Page 21: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/21.jpg)
Annual Operating Costs
Maintenance and Repair $228,629.00
Emissions Testing $ 30,000.00
Media Change Out $ 60,000.00
Labor $181,276.00
$499,905.00
![Page 22: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/22.jpg)
Annual Income 2014
Generation $ 889,934.87NJBPU Grant (0.1/kwh) $ 164,514.00REC (Currently $14.65/REC) $ 240,368.60Capacitance (1/2 year) $ 19,495.40
$1,314,312.87
Electricity Produced 16,471.472 Megawatts
Just Generation .055/kwh
All Revenue Sources .080/kwh
![Page 23: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/23.jpg)
Payback
Annual Revenue $1,314,313
Annual Cost $ 499,905
Annual Profitability $ 814,408
Total Construction Costs $5,500,000 ÷ $814,408
Payback 6.75 Years
![Page 24: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/24.jpg)
SOLID WASTE PROGRAM SUPPORT
TOTAL REVENUE BUDGET 2014 $ 14,577,603
BENEFICAL GAS REVENUE $ 1,314,313
PERCENT OF ALL REVENUE 9%
![Page 25: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/25.jpg)
WHAT’S DIFFERENT ABOUT OUR PROJECT?
3 ENGINES INSTALLED WHILE ONLY OPERATING 2
LARGER, LOADER ACCESSIBLE BUILDING
DESIGNED, CONSTRUCTED, OWNED AND OPERATED IN-HOUSE
![Page 26: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/26.jpg)
3 JENBACHERS IN PLACE
1 ENGINE AS BACKUP
UTILYZE 720 TO 800 CFM LANDFILL GAS
CAPABLE OF GENERATING 1,059 kwh EACH
![Page 27: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/27.jpg)
![Page 28: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/28.jpg)
OVERSIZE BUILDING
ACCESSIBILITY FOR REPAIR
HEAVY EQUIPMENT CAN ACCESS ALL AREAS
PRE-ENGINEERED BUILDING SHELL-$330,000.00
![Page 29: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/29.jpg)
![Page 30: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/30.jpg)
![Page 31: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/31.jpg)
DOWNTIME REPORT FOR ENGINES
JANUARY 1, 2014 THROUGH JANUARY 1, 2015
POTENTIAL HOURS 17,520
ACTUAL OPERATING HOURS 16,866
DOWNTIME – 3.7%
*INCREASE REVENUES – DECREASE PENALTIES
TOTAL GENERATION
![Page 32: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/32.jpg)
Revisiting the Queue
![Page 33: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/33.jpg)
The original PJM Agreement was for:
1.7 Megawatts Capacity
1.8 Megawatts Generation
Jenbacher’s capable of producing 1,059 Kwh each
![Page 34: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/34.jpg)
Application Submitted 4/4/14
Approved Received 11/25/14
Raised both limits to 2.0 Megawatts
![Page 35: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/35.jpg)
One picture is worth 1,000 words…
![Page 36: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/36.jpg)
Engines being set before Exterior
Building
![Page 37: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/37.jpg)
Building foundations are formed and pouredNote: Engines are protected
![Page 38: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/38.jpg)
Structural Steel being placed for building
![Page 39: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/39.jpg)
Installation of conduit lines
![Page 40: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/40.jpg)
Setting the Engine Control Rooms
![Page 41: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/41.jpg)
Welding and setting of exhaust pipe supports
![Page 42: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/42.jpg)
Pushing wire through to the Engines
![Page 43: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/43.jpg)
Coolant lines to the radiators
![Page 44: Do It Yourself (DIY) Electrical Generation](https://reader036.fdocuments.in/reader036/viewer/2022062413/5868c04b1a28ab68408bf83a/html5/thumbnails/44.jpg)
THE END