EHY2511 Flare Network Design and Rating

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    AES Training Course Data Sheet

    Training Course Data Sheet

    EHY2511

    Flare Network Design and

    Rating

    Course Number: EHY2511

    Duration: 2 day

    CEUs Awarded: 1.4

    Level: Intermediate

    Course Overview

    Learn the fundamental flare network

    modeling techniques for pipeline design.

    Learn the basics for rating a flare

    convergent, divergent and looped network

    for the constraint violations (Mach number,

    MABP, Noise, velocity, RhoV2) & for

    pressure, temperature and flow profile

    throughout the network.

    Understand the solver messages toanalyze the flow network problems and

    review options to take corrective measures.

    Review results to perform process safety

    studies for pressure & temperature beyond

    allowable range and erosion problems

    (RhoV2) for healthiness of the flow network

    in the real plant.

    Review flare network simulation

    computation convergence problems and

    examine solver solution methods.

    Customize reports using MS excel macro

    Import sources from Aspen Plus / Aspen

    HYSYS, Export and import data from the

    MS access and MS excel

    Course Benefits

    Enables the attendees to develop flare

    network models for convergent, divergent

    and looped systems.

    Approach

    Course notes containing lecture materials,

    examples, and workshops are distributed

    Lecture topics are reinforced with workshops

    throughout the day

    Questions relating the course material to real

    life problems are encouraged

    Prerequisites A background in Refinery, upstream or

    petroleum engineering.

    Familiarity with the Aspen HYSYS graphical

    user interface or attended the EHY101 Aspen

    HYSYS: Process Modeling

    Who Should Attend

    Engineers new to Aspen Flare System

    Analyzer who need training to model flow

    networks

    Engineers modeling flare systems and

    equipment

    EHY2511 Flare Network Design and Rating

    Introduction to Aspen Flare System

    Analyzer Review the Aspen Flare System Analyzer

    program capabilities

    Troubleshooting Models

    Review flow sheet variables for mess ages

    Cleanup the components and correct selection of

    methods

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    AES Training Course Data Sheet

    Identify typical uses and benefits of the program

    Demonstration of design methods us ing the

    program

    Review the requirements for building a simple

    Aspen Flare System Analyzer simulation model

    Implementing System Design Constraints

    Workshop: Designing a Flare System - Sizing

    and building the pipe network.

    Perform Rigorous Rating and Redesign

    Rigorous Rating and Redesign - Implementing

    a rating check and improving the accuracy of the

    calculations.

    Debottlenecking - Identifying and removing pipe

    constraints.

    Add Flare Tip Curves and Invoke Heat Transfer

    calculation

    Workshop: Rigorous Rating and Redesign -

    Implementing a rating check and improving the

    accuracy of the calculations.

    Workshop:Add Flare Tip Curves and Invok e

    Heat Transfer calculation.

    Study PSV Sizing Options and Inlet Pipe

    Pressure Drop

    Calculate the rated flow for the PSV using APIs

    methods

    Setup the Orifice Size for PSVs

    Calculate the Critical Pressure for PSVs

    Study the effect of back pressure on PSV sizing

    Calculate inlet pipe pressure drop for PSVs Workshop: Setup the inlet piping pressure drop

    and siz ing calculation for PSV

    Add New Plant to an Existing Design

    Determine if a new plant flare header can be tied

    into an existing flare system

    Use Aspen Flare System Analyzer to evaluate the

    feasibility of a combined flare option.

    Workshop: Modifying an Existing Design -

    Evaluating the tie in feasib ility of a new plant to

    an existing flare system.

    Review error messages for flash failure and make

    corrective actions

    Review error messages for the flow problems due to

    high flow rate or flow restrictions

    Review constraints and make sound engineering

    judgm ent

    Workshop: Take corrective action to resolve solver

    messages

    Using the Export/Import Functions

    Merge multiple Aspen Flare System Analyzer files in

    to one single file

    Importing Data from Aspen HYSYS

    Workshop: Using the Export/Import Wizards -

    Merging two or more models or sections of a model

    into a larger model.

    Reporting in Aspen Flare System Analyzer

    Evaluate ways to cus tomize and format res ults

    reporting

    Use VB automation to customize model reports for

    pressure flow summ ary

    Become famil iar with common Aspen Flare System

    Analyzer and Excel objects

    Customize report using Excel Macro

    Workshop: Add customized reports to a flow sheet

    simulation model

    Discussion on Additional Topics

    Learn the best practices

    Understand Static Pressure and Total pressure

    Review energy balance crossing the valve

    Evaluate the effect of Kinetic Energy term on enthalpycalculation

    Review Mach number, Noise and RhoV2 calculations

    Workshop: Group Discussion on Students Query,

    conclusion and wrap up

    Aspen Technology, Inc. awards Continuing Education Units (CEUs) for training and development activities

    conducted by our organization in accordance with the definition established by the International Association of

    Continuing Education & Training (IACET). One CEU is granted for every 10 hours of class participation