EHY2511 Flare Network Design and Rating
Transcript of EHY2511 Flare Network Design and Rating
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AES Training Course Data Sheet
Training Course Data Sheet
EHY2511
Flare Network Design and
Rating
Course Number: EHY2511
Duration: 2 day
CEUs Awarded: 1.4
Level: Intermediate
Course Overview
Learn the fundamental flare network
modeling techniques for pipeline design.
Learn the basics for rating a flare
convergent, divergent and looped network
for the constraint violations (Mach number,
MABP, Noise, velocity, RhoV2) & for
pressure, temperature and flow profile
throughout the network.
Understand the solver messages toanalyze the flow network problems and
review options to take corrective measures.
Review results to perform process safety
studies for pressure & temperature beyond
allowable range and erosion problems
(RhoV2) for healthiness of the flow network
in the real plant.
Review flare network simulation
computation convergence problems and
examine solver solution methods.
Customize reports using MS excel macro
Import sources from Aspen Plus / Aspen
HYSYS, Export and import data from the
MS access and MS excel
Course Benefits
Enables the attendees to develop flare
network models for convergent, divergent
and looped systems.
Approach
Course notes containing lecture materials,
examples, and workshops are distributed
Lecture topics are reinforced with workshops
throughout the day
Questions relating the course material to real
life problems are encouraged
Prerequisites A background in Refinery, upstream or
petroleum engineering.
Familiarity with the Aspen HYSYS graphical
user interface or attended the EHY101 Aspen
HYSYS: Process Modeling
Who Should Attend
Engineers new to Aspen Flare System
Analyzer who need training to model flow
networks
Engineers modeling flare systems and
equipment
EHY2511 Flare Network Design and Rating
Introduction to Aspen Flare System
Analyzer Review the Aspen Flare System Analyzer
program capabilities
Troubleshooting Models
Review flow sheet variables for mess ages
Cleanup the components and correct selection of
methods
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AES Training Course Data Sheet
Identify typical uses and benefits of the program
Demonstration of design methods us ing the
program
Review the requirements for building a simple
Aspen Flare System Analyzer simulation model
Implementing System Design Constraints
Workshop: Designing a Flare System - Sizing
and building the pipe network.
Perform Rigorous Rating and Redesign
Rigorous Rating and Redesign - Implementing
a rating check and improving the accuracy of the
calculations.
Debottlenecking - Identifying and removing pipe
constraints.
Add Flare Tip Curves and Invoke Heat Transfer
calculation
Workshop: Rigorous Rating and Redesign -
Implementing a rating check and improving the
accuracy of the calculations.
Workshop:Add Flare Tip Curves and Invok e
Heat Transfer calculation.
Study PSV Sizing Options and Inlet Pipe
Pressure Drop
Calculate the rated flow for the PSV using APIs
methods
Setup the Orifice Size for PSVs
Calculate the Critical Pressure for PSVs
Study the effect of back pressure on PSV sizing
Calculate inlet pipe pressure drop for PSVs Workshop: Setup the inlet piping pressure drop
and siz ing calculation for PSV
Add New Plant to an Existing Design
Determine if a new plant flare header can be tied
into an existing flare system
Use Aspen Flare System Analyzer to evaluate the
feasibility of a combined flare option.
Workshop: Modifying an Existing Design -
Evaluating the tie in feasib ility of a new plant to
an existing flare system.
Review error messages for flash failure and make
corrective actions
Review error messages for the flow problems due to
high flow rate or flow restrictions
Review constraints and make sound engineering
judgm ent
Workshop: Take corrective action to resolve solver
messages
Using the Export/Import Functions
Merge multiple Aspen Flare System Analyzer files in
to one single file
Importing Data from Aspen HYSYS
Workshop: Using the Export/Import Wizards -
Merging two or more models or sections of a model
into a larger model.
Reporting in Aspen Flare System Analyzer
Evaluate ways to cus tomize and format res ults
reporting
Use VB automation to customize model reports for
pressure flow summ ary
Become famil iar with common Aspen Flare System
Analyzer and Excel objects
Customize report using Excel Macro
Workshop: Add customized reports to a flow sheet
simulation model
Discussion on Additional Topics
Learn the best practices
Understand Static Pressure and Total pressure
Review energy balance crossing the valve
Evaluate the effect of Kinetic Energy term on enthalpycalculation
Review Mach number, Noise and RhoV2 calculations
Workshop: Group Discussion on Students Query,
conclusion and wrap up
Aspen Technology, Inc. awards Continuing Education Units (CEUs) for training and development activities
conducted by our organization in accordance with the definition established by the International Association of
Continuing Education & Training (IACET). One CEU is granted for every 10 hours of class participation