E-GAS GASIFICATION TECHNOLOGY

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E-GAS TM GASIFICATION TECHNOLOGY for the Refining, Petrochemical and Fertilizer Industry

Transcript of E-GAS GASIFICATION TECHNOLOGY

E-GASTM GASIFICATION TECHNOLOGY for the

Refining, Petrochemical and Fertilizer Industry

This presentation contains forward-looking statements regarding CB&I and represents our expectations and beliefs concerning future events. These forward-looking statements are intended to be covered by the safe harbor for forward-looking statements provided by the Private Securities Litigation Reform Act of 1995. Forward-looking statements involve known and unknown risks and uncertainties. When considering any statements that are predictive in nature, depend upon or refer to future events or conditions, or use or contain words, terms, phrases, or expressions such as “achieve,” “forecast,” “plan,” “propose,” “strategy,” “envision,” “hope,” “will,” “continue,” “potential,” “expect,” “believe,” “anticipate,” “project,” “estimate,” “predict,” “intend,” “should,” “could,” “may,” “might,” or similar forward-looking statements, we refer you to the cautionary statements concerning risk factors and “Forward-Looking Statements” described under “Risk Factors” in Item 1A of our Annual Report filed on Form 10-K filed with the SEC for the year ended December 31, 2016, and any updates to those risk factors or “Forward-Looking Statements” included in our subsequent Quarterly Reports on Form 10-Q filed with the SEC, which cautionary statements are incorporated herein by reference.

SAFE HARBOR STATEMENT

A World of Solutions 1Confidential Information of CB&I Technology Inc.

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AGENDA

E-Gas Gasification Technology

Feedstocks Flexibility and Experiences

Case Study – Urea

E-Gas Projects Feedstock Type

E-Gas Advantages and Conclusion

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E-GAS TECHNOLOGY

E-Gas GasifierTwo-stage design with dry char filtration and recycle combines advantages of slurry and dry feed systems High conversions, efficient, simple

Demonstrated for low reactivity as well as reactive fuels Fuel flexible

Continuous Slag Removal – no lock hoppers Lower cost, more reliable slag system

Compact design, efficient water handling system Lower cost

Experience-driven design Licensor hands-on operating experience

Continuous technology improvements Innovation for better performance, high availability

Balance of low cost and high efficiency

KEY FEATURES

Two Stage Design

Slurry Fed

Oxygen Blown

Entrained Flow

Refractory Lined

Heat Recovery

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E-GAS PROCESS

HP Steam

OxygenOxygen

Slurry

Slag Handling

Coal/ Petcoke

Water

Fire Tube Syngas Cooler

1st Stage

2nd

Stage

Slag Byproduct

Particulate Free Syngas

Particulate/ Char Removal

Quench Water

Residence Vessel

Carbon Water Recycle

Mill

Slurry Tank

Unique two stage Gasifier Reactor for high efficiency, low oxygen consumption

2nd Stage Slurry

Char

First stage Slurry

Continuous Slag Removal – No Lock-hoppers

E-Gas technology handles reactive as well as less reactive feedstocksHigher carbon conversions (>99+%) for low reactivity feedstocks

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AGENDA

E-Gas Gasification Technology

Feedstocks Flexibility and Experiences

Case Study – Urea

E-Gas Projects Feedstock Type

E-Gas Advantages and Conclusion

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E-GAS BACKGROUND

Sub‐Bituminous Coal

Bituminous Coal

Petroleum Coke

Lignite

Bench-Scale, Mini

Plant,Pilot Plant

1975 – 198236 TPD

Proto 1 1979 - 1983

400 TPDProto 2

1983 - 19871600 TPD

LGTI 1987 - 1995 2,400 TPD

Wabash River1995 - 2000

2,500 TPD Coal

Wabash River 2000 - 2016

2,000 TPD Petcoke

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E-GAS FEEDSTOCKS FLEXIBILITY

Processed almost 12 million tons of solid fuels, including:

~4 million tons sub-bituminous coal~2 million tons bituminous coal~5.8 million tons petcoke

E-Gas handles reactive as well as less reactive fuels

E-Gas is “Fuel Flexible”

Confidential Information of CB&I Technology Inc.

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E-GAS COMMERICAL EXPERIENCE

Sub-bituminousCoal

BituminousCoal Petcoke

Ash % (dry) 5 - 10 13 - 20 0.5 – 1

Moisture % 25 - 30 12 - 17 7 - 10

HHV kcal/kg(ar) 4,400 – 4,900 6,500 – 7,200 7,700 – 7,900

Last five (5) years - 95% average reliability Single gasification train operation on petcoke

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E-GAS EFFLUENTS

Solid Slag

Vitreous

and

non-leachable material

Liquid

Waterfrom

Chloride Scrubber bottoms

Processedin

Sour Water Treatment Unit

Recycled back to E-Gas to minimize fresh raw

water

Gas

Vent streams from

Slurry Preparationand

Slag Dewatering

Processed In

Thermal Oxidizerand

Sulfur Recovery Unit

May recycle back to E-Gas to minimize sulfur

emissions

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AGENDA

E-Gas Gasification Technology

Feedstocks Flexibility and Experiences

Case Study – Urea

E-Gas Projects Feedstock Type

E-Gas Advantages and Conclusion

E-GAS Gasification Process SNG, Ammonia and Olefins

Recycle Slurry Water

CoalPetcoke SlurryMilling,

Heating &Feeding

High Temp.Heat

Recovery

GasificationLTHR

Sour Shift Hg removal

DischargeWater

SourWater

Particulate Removal, Chloride Scrubbing

Rectisol®AGR

SulfurRecovery

UnitSlag

Handling

QuenchWater

SlagSlurry

Air

Nitrogen Oxygen

Slag Product

Gasification Technology Battery Limit (TBL)

Acid Gas

Cool Sour Syngas

Sweet Syngas

Olefins Product

Water Treatment

Gas Conditioning

Power Block and HP Steam

Char

BFWSteam

Rectisol® & Methanation

Air Separation Unit

CO2

Methanation and Compression

Ammonia and Urea Synthesis

Urea Product

Methanol and Olefins

SNG Product

H2/CO = 2 H2/CO = 3 Pure H2

PSA

Sulfur Product

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COAL / PETCOKE GASIFICATION to UREA PRODUCTION

Urea

STEAM TURBINE

Power

Plant Use

Urea: 4,715 TPD

Feed to E-Gas

petcoke 0.4% Ash

OR

coal 40% Ash

petcoke 0.4% Ash

Coal & Petcoke

Gasification

CO Shift AGR & SRU PSA

99% pure CO2

for release or captureSlag for

Construction or Landfill

By Products

Slag 75 TPD

OR

Slag 890 TPD

PSA UreaSynthesis

NH3 Synthesis

218,000 Nm3/h(H2+CO)

E-Gas Exit, mol%

H2 33-38

CO 40-50

CH4 0.7 – 2.0

PSA Exit, mol%

H2 99.99

CO nil

CH4 nil

Ammonia: 2,600 TPD

CO2 compression for sequestration

Methanol Production

Dry Ice

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SIMPLE PAYBACK - UREA PRODCUTION FROM E-GAS

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AGENDA

E-Gas Gasification Technology

Feedstocks Flexibility and Experiences

Case Study – Urea

E-Gas Projects Feedstock Type

E-Gas Advantages and Conclusion

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E-GAS LICENSED PROJECTS – TYPE OF FEEDSTOCK

Wabash(USA)

RELIANCE(INDIA)

CNOOC(CHINA)

SINCIER(CHINA)

POSCO(S.KOREA)

Petcoke

Sub-bituminous coal

Bituminous coal

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AGENDA

E-Gas Gasification Technology

Feedstocks Flexibility and Experiences

Case Study – Urea

E-Gas Projects Feedstock Type

E-Gas Advantages and Conclusion

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Technical Advantages:– Higher carbon conversions (>99+%) for low reactivity feedstocks– Fuel Flexibility– No problematic waste water stream– Lower oxygen use than single stage designs– More compact process design

Capital Cost Advantages:– Lower structure height– Compact fire tube syngas cooler instead of large radiant exchanger

or additional boilers– Simpler slag and water handling system (No Lockhoppers)

WHY E-GAS GASIFICATION TECHOLOGY

Best balance of high efficiency and low capex/opex vs other heat recovery design

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Contact us:

CB&I – IndiaGurgaon Infinity Tower

Gurgaon, IndiaAnil Sarin, [email protected]

Jayesh Shah, [email protected]

Further Information

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