E-GAS GASIFICATION TECHNOLOGY
Transcript of E-GAS GASIFICATION TECHNOLOGY
This presentation contains forward-looking statements regarding CB&I and represents our expectations and beliefs concerning future events. These forward-looking statements are intended to be covered by the safe harbor for forward-looking statements provided by the Private Securities Litigation Reform Act of 1995. Forward-looking statements involve known and unknown risks and uncertainties. When considering any statements that are predictive in nature, depend upon or refer to future events or conditions, or use or contain words, terms, phrases, or expressions such as “achieve,” “forecast,” “plan,” “propose,” “strategy,” “envision,” “hope,” “will,” “continue,” “potential,” “expect,” “believe,” “anticipate,” “project,” “estimate,” “predict,” “intend,” “should,” “could,” “may,” “might,” or similar forward-looking statements, we refer you to the cautionary statements concerning risk factors and “Forward-Looking Statements” described under “Risk Factors” in Item 1A of our Annual Report filed on Form 10-K filed with the SEC for the year ended December 31, 2016, and any updates to those risk factors or “Forward-Looking Statements” included in our subsequent Quarterly Reports on Form 10-Q filed with the SEC, which cautionary statements are incorporated herein by reference.
SAFE HARBOR STATEMENT
A World of Solutions 1Confidential Information of CB&I Technology Inc.
A World of Solutions 2
AGENDA
E-Gas Gasification Technology
Feedstocks Flexibility and Experiences
Case Study – Urea
E-Gas Projects Feedstock Type
E-Gas Advantages and Conclusion
A World of Solutions 3
E-GAS TECHNOLOGY
E-Gas GasifierTwo-stage design with dry char filtration and recycle combines advantages of slurry and dry feed systems High conversions, efficient, simple
Demonstrated for low reactivity as well as reactive fuels Fuel flexible
Continuous Slag Removal – no lock hoppers Lower cost, more reliable slag system
Compact design, efficient water handling system Lower cost
Experience-driven design Licensor hands-on operating experience
Continuous technology improvements Innovation for better performance, high availability
Balance of low cost and high efficiency
KEY FEATURES
Two Stage Design
Slurry Fed
Oxygen Blown
Entrained Flow
Refractory Lined
Heat Recovery
A World of Solutions 4
E-GAS PROCESS
HP Steam
OxygenOxygen
Slurry
Slag Handling
Coal/ Petcoke
Water
Fire Tube Syngas Cooler
1st Stage
2nd
Stage
Slag Byproduct
Particulate Free Syngas
Particulate/ Char Removal
Quench Water
Residence Vessel
Carbon Water Recycle
Mill
Slurry Tank
Unique two stage Gasifier Reactor for high efficiency, low oxygen consumption
2nd Stage Slurry
Char
First stage Slurry
Continuous Slag Removal – No Lock-hoppers
E-Gas technology handles reactive as well as less reactive feedstocksHigher carbon conversions (>99+%) for low reactivity feedstocks
A World of Solutions 5
AGENDA
E-Gas Gasification Technology
Feedstocks Flexibility and Experiences
Case Study – Urea
E-Gas Projects Feedstock Type
E-Gas Advantages and Conclusion
A World of Solutions 6
E-GAS BACKGROUND
Sub‐Bituminous Coal
Bituminous Coal
Petroleum Coke
Lignite
Bench-Scale, Mini
Plant,Pilot Plant
1975 – 198236 TPD
Proto 1 1979 - 1983
400 TPDProto 2
1983 - 19871600 TPD
LGTI 1987 - 1995 2,400 TPD
Wabash River1995 - 2000
2,500 TPD Coal
Wabash River 2000 - 2016
2,000 TPD Petcoke
A World of Solutions 7
E-GAS FEEDSTOCKS FLEXIBILITY
Processed almost 12 million tons of solid fuels, including:
~4 million tons sub-bituminous coal~2 million tons bituminous coal~5.8 million tons petcoke
E-Gas handles reactive as well as less reactive fuels
E-Gas is “Fuel Flexible”
Confidential Information of CB&I Technology Inc.
A World of Solutions 8
E-GAS COMMERICAL EXPERIENCE
Sub-bituminousCoal
BituminousCoal Petcoke
Ash % (dry) 5 - 10 13 - 20 0.5 – 1
Moisture % 25 - 30 12 - 17 7 - 10
HHV kcal/kg(ar) 4,400 – 4,900 6,500 – 7,200 7,700 – 7,900
Last five (5) years - 95% average reliability Single gasification train operation on petcoke
A World of Solutions 9
E-GAS EFFLUENTS
Solid Slag
Vitreous
and
non-leachable material
Liquid
Waterfrom
Chloride Scrubber bottoms
Processedin
Sour Water Treatment Unit
Recycled back to E-Gas to minimize fresh raw
water
Gas
Vent streams from
Slurry Preparationand
Slag Dewatering
Processed In
Thermal Oxidizerand
Sulfur Recovery Unit
May recycle back to E-Gas to minimize sulfur
emissions
A World of Solutions 10
AGENDA
E-Gas Gasification Technology
Feedstocks Flexibility and Experiences
Case Study – Urea
E-Gas Projects Feedstock Type
E-Gas Advantages and Conclusion
E-GAS Gasification Process SNG, Ammonia and Olefins
Recycle Slurry Water
CoalPetcoke SlurryMilling,
Heating &Feeding
High Temp.Heat
Recovery
GasificationLTHR
Sour Shift Hg removal
DischargeWater
SourWater
Particulate Removal, Chloride Scrubbing
Rectisol®AGR
SulfurRecovery
UnitSlag
Handling
QuenchWater
SlagSlurry
Air
Nitrogen Oxygen
Slag Product
Gasification Technology Battery Limit (TBL)
Acid Gas
Cool Sour Syngas
Sweet Syngas
Olefins Product
Water Treatment
Gas Conditioning
Power Block and HP Steam
Char
BFWSteam
Rectisol® & Methanation
Air Separation Unit
CO2
Methanation and Compression
Ammonia and Urea Synthesis
Urea Product
Methanol and Olefins
SNG Product
H2/CO = 2 H2/CO = 3 Pure H2
PSA
Sulfur Product
A World of Solutions 12
COAL / PETCOKE GASIFICATION to UREA PRODUCTION
Urea
STEAM TURBINE
Power
Plant Use
Urea: 4,715 TPD
Feed to E-Gas
petcoke 0.4% Ash
OR
coal 40% Ash
petcoke 0.4% Ash
Coal & Petcoke
Gasification
CO Shift AGR & SRU PSA
99% pure CO2
for release or captureSlag for
Construction or Landfill
By Products
Slag 75 TPD
OR
Slag 890 TPD
PSA UreaSynthesis
NH3 Synthesis
218,000 Nm3/h(H2+CO)
E-Gas Exit, mol%
H2 33-38
CO 40-50
CH4 0.7 – 2.0
PSA Exit, mol%
H2 99.99
CO nil
CH4 nil
Ammonia: 2,600 TPD
CO2 compression for sequestration
Methanol Production
Dry Ice
A World of Solutions 14
AGENDA
E-Gas Gasification Technology
Feedstocks Flexibility and Experiences
Case Study – Urea
E-Gas Projects Feedstock Type
E-Gas Advantages and Conclusion
A World of Solutions 15
E-GAS LICENSED PROJECTS – TYPE OF FEEDSTOCK
Wabash(USA)
RELIANCE(INDIA)
CNOOC(CHINA)
SINCIER(CHINA)
POSCO(S.KOREA)
Petcoke
Sub-bituminous coal
Bituminous coal
A World of Solutions 16
AGENDA
E-Gas Gasification Technology
Feedstocks Flexibility and Experiences
Case Study – Urea
E-Gas Projects Feedstock Type
E-Gas Advantages and Conclusion
A World of Solutions 17
Technical Advantages:– Higher carbon conversions (>99+%) for low reactivity feedstocks– Fuel Flexibility– No problematic waste water stream– Lower oxygen use than single stage designs– More compact process design
Capital Cost Advantages:– Lower structure height– Compact fire tube syngas cooler instead of large radiant exchanger
or additional boilers– Simpler slag and water handling system (No Lockhoppers)
WHY E-GAS GASIFICATION TECHOLOGY
Best balance of high efficiency and low capex/opex vs other heat recovery design
A World of Solutions 18
Contact us:
CB&I – IndiaGurgaon Infinity Tower
Gurgaon, IndiaAnil Sarin, [email protected]
Jayesh Shah, [email protected]
Further Information