E-1 ( Engine Assembly )

26
E-1 ( Engine Assembly ) No. Part No. Part Name 1 10100-LFIF-300 Engine assembly

Transcript of E-1 ( Engine Assembly )

Page 1: E-1 ( Engine Assembly )

E-1 ( Engine Assembly )

No. Part No. Part Name1 10100-LFIF-300 Engine assembly

Page 2: E-1 ( Engine Assembly )

E-2 ( Cylinder Head Cover Assy)

No. Part No. Part Name1 12310-FYIF3-000 Cylinder Head Cover

2 12332-FYIF3-000 Right Cover, Cylinder Head

3 12331-FYIF3-00L Left Cover, Cylinder Head

4 12335-FYIF3-000 Valve Cover

5 12392-FYIF3-000 Gasket, Cylinder Head Cover

6 90103-06025-00F5J Screw M6×25

7 E000002-FYIF3-0000 Spark Plug

8 12333-FYIF3-000 Left cover Gasket, Cylinder head

9 90204-07130-00F5J Nut M7

Page 3: E-1 ( Engine Assembly )

E-2 ( Cylinder Head Cover Assy)

No. Part No. Part Name10 90301-071420-00A2F Steel Washer, Cylinder bolt

11 90301-071420-Cu000 Copper Washer, Cylinder bolt

12 90301-06013-01AL0 Washer 6

13 90701-30003-002 O-Ring, Valve Cover

14 GB/T5789-M6*110-F5J Bolt M6×110

15 12334-FYIF3-000 Right cover Gasket, Cylinder head

16 12200-FYIF3-000 Cylinder Head Set

17 18291-FYIF3-000-S Air conduit

18 18284-FYBT-001 Gasket

19 12391-FYIF3-000 Gasket, Cylinder Head

Page 4: E-1 ( Engine Assembly )

E-2 (Cylinder Head)

No. Part No. Part Name20 GB/T16674.1-M6*16-F5J Bolt M6×16

21 16103-FYIF3-000 Inlet Pipe (64#)

22 16105-FYIF3-000 Gasket, Inlet Pipe

23 GB/T15389-M6*34-A2F Bolt M6×34

24 GB/T29.2-M6*23-A2F Bolt M6×23

25 90701-25002-004 Gasket, Carburetor

26 16104-FYIF3-000 Heat-Isolating Mat, Inlet Pipe

27 GB/T16674.1-M6*30-F5J Bolt M6×30

28 90103-06028-00F5J Bolt M6×28

Page 5: E-1 ( Engine Assembly )

E-3 (Camshaft & Valve)

No. Part No. Part Name1 E012105-FYIF3-0000 Oil Seal, Valve Stem

2 14100-FYIF3-000 Camshaft Comp.

3 14100-FYIF3-001 Auto Reductor Limit Plate

4 E152201-FYIF3-0000 Valve Rocker Arm

5 E152203-FYIF3-0000 Rocker Shaft

6 14711-FYIF3-000 Inlet Valve

7 14721-FYIF3-000 Exhaust Valve

8 E152105-FYIF3-0000 Outer Valve Spring

9 E152106-FYIF3-0000 Inner Valve Spring

Page 6: E-1 ( Engine Assembly )

E-3 (Camshaft & Valve)

No. Part No. Part Name10 E152108-FYIF3-0000 Spring Upper Retainer

11 28103-17023-1000K Outer Spring Retainer

12 E152109-FYIF3-0000 Valve Clamp

13 E152207-FYIF3-0000 Valve Adjusting Screw

14 E152208-FYIF3-0000 Locking Nut

Page 7: E-1 ( Engine Assembly )

E-4 (Timing Chain & Tensioner)

No. Part No. Part Name1 14109-FYIF3-000 Timing Driven Sprocket (32T)

2 14440-FYIF3-000 Timing Chain

3 E154300-FYIF3-000 Tensioning Arm Set

4 E154301-FYIF3-0000 Chain Tensioner

5 E154302-FYIF3-0000 Screw, Tensioning Arm

6 E154303-FYIF3-0000 Spring, Chain Adjusting Set

7 90301-08015-15AL0 plate washer(8*15*1.5)

8 E154401-FYYI-0000 Bolt. Tension Trolley

9 E154400-FYIF3-0000 Pivot, Guide Chain Roller

Page 8: E-1 ( Engine Assembly )

E-7 (Timing Chain & Tensioner)

No. Part No. Part Name10 15133-FYIF3-000 Roller

11 90301-07016-25AL0 Washer

12 14563-FYIY3-000-S Chain Tension Trolley Ⅱbolt

13 14562-14012-000B gasket boltM14*1.5

14 GB/T5783-M5*12-A2F Gasket, Chain Adjusting Set

15 90301-14020-15AL0 gasket.tensioner

16 GB/T16674-96-06035-L hex flange boltM6*18

17 90301-06010-10AL0 plate washer(Φ6*Φ10*1)

18 E154100-FYIF3-0000 tensioner bar assy

Page 9: E-1 ( Engine Assembly )

E-5 (Cylinder)

No. Part No. Part Name1 12000-FYIF3-000 Cylinder Block

2 12191-FYIF3-000 Cylinder Gasket

3 E013002-FYYI-0000 Cylinder block Rubber No.2

4 E013003-FYYI-0000 Rubber No.3

5 GB/T29.2-M6*30-A2F Bolt M6×30

6 90411-08012-000 Set Pin

7 90411-08014-000 Cylinder Head Pin

8 90414-08010-000 Bushing

9 90715-14018-002 Rectangular Ring

10 90715-11015-002 Rectangular Ring 11.5×2.1

11 90715-15018-024 0-gasket15*18*2.4

Page 10: E-1 ( Engine Assembly )

E-6 (Right Crankcase Cover)

No. Part No. Part Name1 E034000-FYIF3-0000 Crankcase cover,RH

2 E034001-FYIF3-0000 Gasket,crankcase cover,RH

3 90411-08012-000 Dowel pin 8×12

4 GB/T16674.1-M6*40-F5J Bolt M6×40

5 GB/T16674.1-M6*80-F5J Bolt M6×80

6 GB/T16674.1-M6*65-F5J Bolt M6×65

7 GB/T16674.1-M6*100-F5J BoltM6×100

8 21410-FYIF3-000 Controlling lever,clutch

9 21416-FYIF3-000 Spring

10 90701-14001-000 O-ring

11 21411-FYIF3-000 Set pin

Page 11: E-1 ( Engine Assembly )

E-6 (Right Crankcase Cover)

No. Part No. Part Name12 21421-FYIF3-002 Oil seal

13 21421-FYIF3-000 Control plate

14 GB/T6170-M6-F5J Nut M6

15 21421-FYIF3-001 Adjusting screw

16 11447-FYIF3-000-S Wire clamp,ignition coil

17 11356-FYIF3-000 Clutch cover

18 GB/T818-M5*12-A3H Screw M5×12

19 GB/T819.1-M6*16-F5J Screw M6×16

20 21422-FYIF3-000 Press plate

21 90801-13024-005 Oil seal 13.7×24×5

22 E040002-FYIF3-0000 Dipstick

23 90701-18003-000 O-ring,dipstick

Page 12: E-1 ( Engine Assembly )

E-7 (Clutch)

No. Part No. Part Name1 E062120-FYIF3-0000 Hood, clutch

2 21215-FYIF3-000-S End cover, clutch

3 E06210B-FYIF3-0000 Gasket, clutch end cover

4 21100-FYIF3-103 Friction plate

5 21100-FYIF3-104 Drive plate (No.1)

6 21451-FYIF3-000 Push rod set

7 21227-FYIF3-000 Primary drive gear (18Z)

8 GB/T894.1-17-O Snap ring

9 22226-FYIF3-100 Primary driven gear (67Z)

10 21100-FYIF3-100 Clutch body

Page 13: E-1 ( Engine Assembly )

E-8 (Left Crankcase cover)

No. Part No. Part Name1 11400-FYIF3-000 Crankcase cover,LH

2 GB/T16674.1-M6*30-F5J Bolt M6×30

3 90411-08012-000 Dowel pin 8×12

4 E032003-FYIF3-0000 Plug

5 90727-FYXF-000 O-ring 27×2

6 GB/T16674.1-M6*25-F5J Bolt M6×25

7 GB/T16674.1-M6*50-F5J Bolt M6×50

8 11462-FYIF3-000 Cover,RL

9 31116-FYIF3-000 Wire clamp,magneto

Page 14: E-1 ( Engine Assembly )

E-8 (Left Crankcase cover)

No. Part No. Part Name10 GB/T5783-M6*16-A2F Bolt M6×16

11 E032002-FYIF3-0000 Plug,watch hole

12 90713-FYXF-000 O-ring 13.5×2.4

13 11495-FYIF3-000 Gasket,crankcase cover,LH

Page 15: E-1 ( Engine Assembly )

E-9 (Magneto)

No. Part No. Part Name1 31110-FYIF3-000 Rotor set,magneto

2 31120-FYIF3-000 Stator set,magneto

3 90301-10024-015 Washer

4 GB/T6177.2-M10*1.25-A2F Lock nut M10×1.25

5 GB/T5783-M6*20-A2F Bolt M6×20

6 GB/T5783-M6*16-A2F Bolt M6×16

Page 16: E-1 ( Engine Assembly )

E-10 (Crankcase)

No. Part No. Part Name1 11110-FYIF3-000 Crankcase,RH

2 11191-FYIF3-000 Gasket,crankcase

3 11210-FYIF3-000 Crankcase,LH

4 11211-FYIF3-000 Vent pipe

5 11421-FYGF-000

6 90131-07204-0000X stub boltM7*204(black)

7 90131-07204-00A2G stub boltM7*204(colour)

8 90131-07212-00A2G stub boltM7*212(colour)

Page 17: E-1 ( Engine Assembly )

E-10 (Crankcase)

No. Part No. Part Name9 90301-12020-15AL0 Washer

10 90411-10014-000 Dowel pin 10×14

11 90114-12015X2-00A2G Drain plug M12×1.5

12 GB/T16674.1-M6*50-F5J Bolt M6×50

13 GB/T16674.1-m6*60-F5J Bolt M6×60

14 GB/T16674.1-M6*65-F5J Bolt M6×65

15 90801-11024-010 Oil seal (11.6×24×10)

Page 18: E-1 ( Engine Assembly )

E-11 (Oil Pump)

No. Part No. Part Name1 15000-FYIF3-000 Oil pump Assy

2 GB/T819.1-M6*35-F5J Screw M6×35

3 E044004-FYIF3-0000 Oil gauze filter

4 15000-FYIF3-007-S Dowel pin

Page 19: E-1 ( Engine Assembly )

E-12 (Crankshaft & Piston)

No. Part No. Part Name1 13200-FYIF3-000 Crankshaft & connecting rod

2 13120-FYIF3-000 Piston ring set

3 13101-FYIF3-000 Piston

4 13111-FYIF3-000 Piston pin

5 13112-FYIF3-000 Clip, piston pin

Page 20: E-1 ( Engine Assembly )

E-13 (Transmission Shaft)

No. Part No. Part Name1 23501-FYIF3-000 Main shaft

2 23601-FYIF3-000 Counter Shaft

3 23611-FYIF3-000 1st gear,counter shaft

4 6203/P5-GB/T276-94 Bearing 6203

5 23509-FYIF3-000 2nd gear,main shaft

6 23603-FYIF3-000 2nd gear,counter shaft

7 23504-FYIF3-000 3rd gear,main shaft

8 23608-FYIF3-000 3rd gear,counter shaft

9 23505-FYIF3-000 4th gear,main shaft

10 23605-FYIF3-000 4th gear,counter shaft

Page 21: E-1 ( Engine Assembly )

E-13 (Transmission Shaft)

No. Part No. Part Name11 23682-FYIF3-000 Output sprocket(16Z)

12 E08120E-FYIF3-0000 Fixing plate

13 GB/T5783-M6*8-A2G Bolt M6×8

14 6001/P6-GB/T276-94 Bearing 6001

15 6201/C3-GB/T276-94 Bearing 6201

16 23600-FYIF3-100 Counter shaft Assy

17 23500-FYIF3-100 Main shaft Assy

18 90801-17029-005 Oil seal 17×29×5

Page 22: E-1 ( Engine Assembly )

E-14 (Gearshift Drum)

No. Part No. Part Name1 23701-FYIF3-000 Gearshift Drum Assy

2 GB/T5783-M6*12-F5J Screw M6×12

3 E094001-FYFF-0000 connecting wire comp,gear put off switch

4 31322-FYIF3-000 Contacts, Neutral Indicator

5 GB/T5783-M6*12-A2F Screw M6×12

6 23712-FYIF3-000 Gearshift Shaft Assy

7 23716-FYIF3-000 Torsion Spring

8 23711-FYIF3-000 Wheel, Gearshift

9 23730-FYIF3-000 Position Plate Comp

10 23723-FYIF3-000 Stop Screw

11 23731-FYIF3-000 Spring, Position Plate

Page 23: E-1 ( Engine Assembly )

E-15 (Starting clutch )

No. Part No. Part Name1 90701-10700-020 O-ring 107×2

2 11251-FYIF3-000 Board

3 GB/T5783-M6*8-A2G Bolt M6×8

4 28114-FYIF3-000 Clutch sprocket weldment (44Z)

5 28105-FYIF3-000 Aluminum washer

6 GB/T16674.1-M6*35-F5J Bolt M6×35

7 GB/T16674.1-M6*105-F5J Bolt M6×105

8 90103-06025-00F5J Bolt M6×25

9 E12220B-FYIF3-0000 Set plate,startsprocket

Page 24: E-1 ( Engine Assembly )

E-15 (Starting clutch )

No. Part No. Part Name10 E12220C-FYIF3-0000 Tensioning plate

11 E12220A-FYIF3-0000 Guide

12 90801-19030-005 Oil seal 18.9×30×5

13 E110001-FYIF3-0000 Start chain 64T

14 90801-03042-004 Oil seal 30×42×4.5

Page 25: E-1 ( Engine Assembly )

E-16 (Starting motor)

No. Part No. Part Name1 31200-FYIF3-000 Starting Motor

2 90103-06030-00F5J Bolt M6×30

3 E110002-FYIF3-0000 Drive sprocket assy.

4 GB894.1-86-10000 washer10

Page 26: E-1 ( Engine Assembly )

E-17 (Kick-Starter)

No. Part No. Part Name1 28100-FYIF3-000 Start Shaft