Durability in Concrete: Toward Performance Specifications · Performance Specifications and...

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Performance Specifications and Durability Slides Prepared by Jason Weiss Slide 1 of 32 Durability in Concrete: Toward Performance Specifications Jason Weiss Oregon State University November 16 th 2016

Transcript of Durability in Concrete: Toward Performance Specifications · Performance Specifications and...

Page 1: Durability in Concrete: Toward Performance Specifications · Performance Specifications and Durability Slides Prepared by Jason Weiss Slide 3 of 32 Current Concrete Durability Specifications

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Durability in Concrete: Toward Performance Specifications

Jason Weiss

Oregon State University

November 16th 2016

Page 2: Durability in Concrete: Toward Performance Specifications · Performance Specifications and Durability Slides Prepared by Jason Weiss Slide 3 of 32 Current Concrete Durability Specifications

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Prescriptive Specifications

• Some people love their prescriptive specifications

• They are referred to some as recipe specifications

• Frequently they focus on slump, air and compressive strength

• If this works for you that’s fine

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Current Concrete Durability Specifications

• Based on empirical observation

• Based on concrete systems (largely 4 component systems) which are rapidly becoming out dated

• Many times concrete is falling apart

• Concrete is not the dinosaur, our specifications however ……

• Can we provide an option for a performance based alternative

• AASHTO is currently considering changes

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Think of AASHTO Approach as a Menu

• You will see many options however the idea is to choose the items that you want

• 6.3 Strength

• 6.4 Shrinkage

• 6.5 Freeze-Thaw/Salt

• 6.6 Transport

• 6.7 ASR

• 6.8 Workability

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Lets Start with What is Not There – Pores Entrained/Entrapped Air – BFP, Important for Freeze-Thaw

Capillary Pores (5nm-10 mm) – we can control by water, w/c (Transport)

Gel Pores (2-5 nm) – Part of the structure, important for shrinkage

Air controlled

by air

Capillary controlled

by w/c

Gel is part of the structure

(little we can do)

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Transport Tests (e.g., Corrosion) Formation Factor

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Resistivity Test Becoming Popular

• Fast (seconds to minutes)

• Low cost ($2-2500 dollars)

• Portable (put it in your pocket)

• However resistivity is not a fundamental measurement and we can do better

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Resistivity as a Test, F Factor Spec

• Related to pore volume (f)

• Related to pore connectivity (b)

fb

1

O

F

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Capillary Pores and W/C

0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00

Water-to-Cement Ratio

0

20

40

60

80

100V

olu

me P

rop

ort

ion

s (

%)

Excess Cement Excess Water

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Relationship Between RCPT, Formation Factor and Resistivity

• Begin with the equation to convert RCPT (Q) to Formation Factor (F)

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Example Corrosion of Reinforcing Steel

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Formation Factor – To Service Life

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Volume Change and Cracking

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Shrinkage and Shrinkage Cracking

• Durability is key

• Transverse cracking in

100,000+ bridges

• 62% of DOT’s consider

cracking as a problem

(NCHRP)

• Cracks shorten service life,

increase maintenance, and

accelerate corrosion

• Increase in HSC

Photo

http://w

ww

.agg

rega

tere

sea

rch.c

om

/caf/

file

/new

deckcra

ckin

g.p

df

Here we see cracks spaced at 2.5 ft

on the approaches to a bridge

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• Looking at shrinkage of the components

• Aggregate generally don’t shrink

• Paste is the portion that shrinks

• Shrinkage is a paste property

• SRA/IC different

Shrinkage of Components

Me

as

ure

d S

hri

nk

ag

e Drying Time

Concrete

Aggregate

Paste

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Volume of Paste is One Approach – V Paste

• Dutron (1956) shares data

• L’Hermite (1960 no influence of the w/c) (We can shown this is due to PSD)

• Pickett (‘65) and others work on eqn

• SRA, IC change this approach doable)

nAggPasteConcrete V 1

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Probability of Cracking

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Results Of An Alternative Approach to Consider Variability in Shrinkage

• Plotted the percentage of specimens cracked by a specific age

• Results of 10,000 simulations

• Can quantify risk or total probability

0 14 28 42 56 70

Age of the Specimen (Days)

0

20

40

60

80

100

Sp

ec

imen

s C

rac

ked

(%

)

Age of Cracking

Deterministic

Age of Cracking

5% Probability

PCRACK

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Probability Based Shrinkage Specification

200 400 600 800 1000

Shrinkage []

0

10

20

30

40

50

60

70

80

90

100

Pro

ba

bil

ity

of

Cra

ck

ing

[%

]

Base

Fast

Slow

DOR=60%

50%

20%

5%

Grade 2

Grade 3

Grade 1

Grade 4

200 400 600 800 1000

Shrinkage []

0

10

20

30

40

50

60

70

80

90

100

Pro

ba

bil

ity

of

Cra

ck

ing

[%

]

Base

Fast

Slow

DOR=100%

50%

20%

5%

Grade 2

Grade 3

Grade 1

Grade 4

• Shrinkage can be related to cracking potential and this simple approach begins to relate a simple test to performance

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Dual Ring Test (Submitted to AASHTO in 12)

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Saturation Based Model For Freeze-Thaw Damage

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High Saturation Leads to Damage

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Neutron Radiography

Detector

Source

Composite System

Cement

Water

I2I0 I1

Aggregate

Vapor

I3 I4

tItI

0 exp

tV

N

i

ii

ItI 1

0 exp

11 hours

10 minutes

Luce

ro e

t al

. 20

15

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Sorption Based Freeze-Thaw Model (Neutron Radiography)

Luce

ro e

t al

. 20

15

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Sorption Based Freeze-Thaw Model (Neutron Radiography)

Luce

ro e

t al

. 20

15

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Saturation Based Model

Todak et al. 2015b

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Deterministic Model • Design Mixture

• 6% Air

• 564 lb cement

• Both w/c and air are important

• Here is an example of the interaction

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What About Variability • Design Mixture

• 0.42 w/c

• 6% Air

• 564 lb cement

• Fine Aggregate

• Lets Assume Variations

• w/c 5% (0.38 to 0.46)

• Air 15% (4.2 to 7.8)

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What About Variability

• Design Mixture • 0.42 w/c

• 6% Air

• 564 lb cement

• Fine Aggregate

• Lets Assume Variations

• w/c 5% (0.38 to 0.46)

• Air 5% (5.4 to 6.6)

• Air 15% (4.2 to 7.8)

• Air 15% (3.0 to 9.0)

Calculated from the ARA PRS Project

Criteria 20% Failure Rate

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Model Correlates with Damage

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Main Thoughts – Are We Ready ?

• Water to cement ratio (w/c) • Historically – w/c is specified for transport (pore volume and connectivity)

• Performance – The formation factor can measure this directly (formation factor is inversely related to pore volume and connectivity)

• A w/c to resistivity to F Factor

• Air content • Historically – A table was created based on empirical field performance

• Performance – New tests exist, new predictive methods exist for saturation and salt and we can begin to link these together

• Shrinkage methods are ready based on models or tests

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Thank you Are There Any Questions

Jason Weiss , Edwards Distinguished Professor

[email protected]

http://cce.oregonstate.edu/deicing-salt

http://cce.oregonstate.edu/internalcuring

http://cce.oregonstate.edu/resistivity