DuPont™ Krytox® Lubricants – Successes in the Petrochemical Industry
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Transcript of DuPont™ Krytox® Lubricants – Successes in the Petrochemical Industry
04/18/23 DUPONT CONFIDENTIAL
1
Success Case 1. CompressorsSuccess Case 1. Compressors
Equipment: 3 Compressors, Cooper Bessemer GMVA-10, from the chemical synthesis. GB-AX-BX-CX
Lubrication: Gas Admission valves.Status: Due to the lack of lubrication the valves burnt, each time
that happened there was a compressor downtime. Temp. Base: 300°C / Temp. Body: 150-250°C
Production: 100 ton/24 hr Methanol
Lubricant Solution: Krytox ® GPL 206 Consequences:
1.- Production Loss: 200 ton/per equip./per time
2.- Maintenance Intervention: 48 hrs3.- Personnel involved in repairs: 44.- Work labor cost: 10-15 USD/hr/person5.- Valve Cost: 1,200 USD each6.- Regular breakdowns every…: 2 weeks
04/18/23 DUPONT CONFIDENTIAL
2
Equipment: Couplings from the cooling tower. EF-401Lubrication: Two SKF 22220 BearingsConditions: RPM: 1800
Operation Temp.: 60°CHumidity: 100%Power: 150 H.P.
Status: Due to the excess water in the process there was some water washout that brought eventually lack of lubrication hence, equipment breakdown.
Lubricant Solution: Krytox ® GPL 206 Consequences:
1.- Cooling Tower Downtime: Immediate shutdown of Methanol production
2.- Production Loss: 600 ton per shift3.- Maintenance Intervention: 144 hrs4.- Personnel Involved in repairs: 85.- Work labor cost: 10-15 USD/hr/person6.- Bearing Cost: 200 USD each
Success Case 2. Cooling Tower FanSuccess Case 2. Cooling Tower Fan
04/18/23 DUPONT CONFIDENTIAL
3
Equipment: Couplings from the Forced Flow Fan in the reformer furnace. GB-101
Lubrication: Two SKF 22220 BearingsConditions: RPM: 3600
Operation Temp : 140°CPower: 150 H.P.
Status: Due to the constant high temperature in the process there was the risk of grease melting that could
eventually become a lack of lubrication.
Lubricant Solution: Krytox ® GPL 206 Consequences:
1.- Breakdown.: Immediate shutdown of Methanol
production1.- Production Loss : 500 ton per shift2.- Maintenance Intervention : 120 hrs3.- Personnel Involved in repairs : 84.- Work labor cost : 10-15 USD/hr/person5.- Bearing Cost : 200 USD each
Success Case 3. Reformer Furnace FanSuccess Case 3. Reformer Furnace Fan
04/18/23 DUPONT CONFIDENTIAL
4
Equipment: Diaphragm Lubrication: Used as sealing
materialConditions: Chemical contact
CorrosionExtremely hazard
Status: Due the possibility of contact between
chlorine and equipment there
was hazardous risk of damages to
people or process that
causes accidents or equipment
breakdown.Lubricant Solution: Krytox ® GPL 106
Success Case 4. Sealing of Measurement Instrument*Success Case 4. Sealing of Measurement Instrument*
*Case provided by Fernanda Fanton from DuPont Brazil *Case provided by Fernanda Fanton from DuPont Brazil
04/18/23 DUPONT CONFIDENTIAL
5
Equipment: Turbine Engine WaukeshaLubrication: Spark PlugConditions: High Temperature.
High dielectric rigidityStatus: Waukesha recommends Krytox® GPL 206 due it's engine
works at extreme conditions and Krytox® increase the motor electrical system useful-life .
This Kind of motors are more frequently in the south of our country where are oil well to extract gas to use it as motor combustible.
Lubricant Solution: Krytox ® GPL 206
Consequences:Depends on the engine application
Success Case 5. Turbine Engine Waukesha*Success Case 5. Turbine Engine Waukesha*
*Case provided by German Barayazarra from DuPont Argentina *Case provided by German Barayazarra from DuPont Argentina
04/18/23 DUPONT CONFIDENTIAL
6
Equipment: Distillation TowerLubrication: BearingsConditions: Vacuum Pressure 1.2 mmHg
Temperature: 350-400°CStatus: Due high temperature and low pressure the used grease
should support these conditions and should not degrade in order to avoid equipment rupture and breakdown
Lubricant Solution: Krytox ® GPL 206
Success Case 6. Crude Distillation Tower*Success Case 6. Crude Distillation Tower*
*Case provided by German Barayazarra from DuPont Argentina *Case provided by German Barayazarra from DuPont Argentina