DTM's Streamline Asset Management for Final Control Elements
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Transcript of DTM's Streamline Asset Management for Final Control Elements
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DTM's Streamline Asset Management for
Final Control Elements
Leo Hughes
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Topics
Final Control Elements (FCE)
Asset Management
DTM Technology
Streamlining FCE Asset Management
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19.04.2023, Event 3Your name
Final Control Elements (FCE)
Basic Process Control Systems Traditional Globe Style Control Valves ¼ Turn Valves Damper Drives Pneumatically Operated with Digital Positioners
Safety Instrumented Systems ESD ¼ Turn Valves Pneumatically Operated Digital Positioners for Partial Stroke Testing
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FCE Asset Management
Life Cycle Care of This Critical Asset Commissioning Monitoring Maintenance and Repair De-commissioning
Reduce the Cost of Ownership of Asset Predictive Rather than Preventative Maintenance Reduce man-hours Required to Maintain FCE
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FCE Asset Management
Increase Safe Process Run-time Avoiding Unscheduled Down-time Extending Scheduled Maintenance Cycles Maximize Efficiency of Scheduled Down-time Safety Instrumented System Monitoring
Increase Process Quality and Efficiency Tight Valve Control Yields Tighter Process Control Increased Process Yields by De-bottlenecking Increase Product Quality Leads to Higher Profitability
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Why Automated Asset Management?
Reduced Staff Man-hours Available to Required Ratio Worsens
Increasing Demands Higher Volume and Quality of Output Higher Profitability Environmental Monitoring and Control Plant Safety
Automation is the Only Solution Embeds Efficiency in the Digital Positioner Provides Access to That Capability
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Two Types of FCE Asset Management
Manual
Automated
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Asset Management for FCE - Manual
Mechanical/Pneumatic Positioners Manual Calibration Scheduled Preventative Maintenance Written Documentation Requires Man Power
Digital Positioners Employs Local User Interface – LED’s, LCD & Pushbuttons Employs Device Descriptors (DD) & Handhelds Automated Commissioning Limited Monitoring Limited Diagnostics Written Manual Documentation
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Asset Management for FCE - Automated
Digital Positioners and Asset Management Software – Stand Alone Stand Alone PC Software
Digital Positioner Manufacturer Specific Software Asset Management Software
Individual Connection Direct to Device Output Signal Wire (HART) Network Wire (fieldbus)
May Employ a HART Multiplexer (MUX)
Digital Positioner with Asset Management Software Integrated into Control or Safety Instrumented System Requires HART Analog Output Card for HART
Installation All Valve Parameters Available All the Time
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What is FDT DTM Technology?
Field Device Tool – Device Type Manager Standardized Digital Interface Technology FDT Frame Device Type Manager (Device Driver)
Uses Style Guide as a Template No Limit on Graphics Manufacturers are Free to Give User Best Access to
Their Key ROI Features
Protocol Independent Frame Independent
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Field Device Tool Advantages for FCE
Applicable to all 3 Protocols HART Foundation Fieldbus Profibus
Global Support Majority of Control Systems Majority of Field Device Manufacturers
Asset Management Software Programs Endress+Houser/Metso – FieldCare Yokogawa – PRM and FieldMate Honeywell – Field Device Manager ABB – Smart Vision Foxboro - ValCare
Endorsed by Growing Number of Global End Users Some Make DTM’s a Requirement
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DTM’s
Device Type Manager (DTM) Designed by Manufacturer Ease of Use of Device Employs Graphics to Maximize Value of Key Features
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FDT DTM Streamline Asset Management
Commissioning Set-up Wizards Automated Tuning Baseline Diagnostics Documentation
Monitoring Alarm Monitoring Valve Trend – Command vs. Position
Diagnostics Continuous Diagnostics On-Line Diagnostic Analysis Off-line Signatures Partial Stroke Tests (ESD)
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Commissioning
Set-up Wizards Calibration Wizards
Auto Tuning Custom Characterization
Baseline Diagnostics Signatures
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FCE Monitoring
Status at a Glance Operational Electronics Pneumatics
Alarms Errors or Alerts Current and Historical
All Sensor Outputs Max/Min Temperatures
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FCE Monitoring
Status Graphic
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FCE Monitoring
Trend Graphs Command Signal Valve Position Actuator Pressure Historical Views
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Diagnostics
Continuous – Valve Activity Totalizers Travel and Cycle Counters with Limit Alerts Deviation Histograms Position Timers
Off-line – Diagnostic Tests (Signatures) Friction Spring Range Histerisis Linearity Step Tests
On-line – Normal Operational Condition Analysis Friction
Partial Stroke Testing for ESD Valves Friction Spring Range Breakout Force Air Supply Leakage or Obstruction
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Continuous Diagnostics
Valve Histograms Position Timers Cycles Travel Position Timers
Time Open Time near Closed
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Off-line Valve Signatures
Actuator Signatures Total Valve Friction Spring Range Stroking Speeds
Step Signatures Two Way Overshoot
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On-line Valve Diagnostics
Calculates Valve Parameters Friction
Performs Analysis Suggests Recommend Action
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Partial Stroke Testing (For ESD Valves)
Partial Stroke Test Configuration Range of Movement Duration and Speed Alarm and Failure Parameters
PST Activation PST Alarm/Error/Alert Notification
Pass/Fail PST Data Collection and Graphical Display
Trends Position vs Pressure
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PST
Configuration Test Results Test Alarms/Errors
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Reports and Instructions
Instructions Commissioning Reports Diagnostic Reports
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Summary
FCE Asset Management is Critical in Today’s World Commissioning - Monitoring – Diagnostics Basic Process Control Systems Safety Instrumented Systems
Automation is a Necessity Given Man-hours Available to Required Ratio
FDT DTM Technology Widely Supported Global Standard Widely Supported by FCE Manufacturers
Dresser Masoneilan Flowserve Valtek & Limitorque Metso Neles Foxboro Eckhart ABB Siemens Samson Yamatake Yokogawa Auma
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Summary
Streamlines FCE Asset Management Throughout Life Cycle Commissioning Monitoring Diagnostics, Maintenance and Repair
Reduce the Cost of Ownership of Asset
Increase Safe Process Run-time
Increase Process Quality and Efficiency
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Questions?
For further information please visit www.fdtgroup.org and Members web sites
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Detailed Live Demonstrations are Availableat the FDT Group Kiosk and Members Tables
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19.04.2023, Event 29Your namewww.fdtgroup.org [email protected]
Open access to device intelligence
Thank you for your attention!