DRUCK VERTRIEBSMUSTER ENU - WoodWop Forum · 6 Unit exercises C axis 110 6.1 Sawing 110 6.2...

8605 woodWOP complete

2008

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DRUCK_VERTRIEBSMUSTER_ENU.pdf 1DRUCK_VERTRIEBSMUSTER_ENU.pdf 1 21.02.2008 11:58:1221.02.2008 11:58:12

Content

1 Notes 4

2 Seminar overview 5

3 Grundlagen 10 3.1 Program structure 10 3.2 Directory structure 11 3.3 Layout of machines 12 3.3.1 BHC / Venture machines 12 3.3.2 BHP / Vantage maschines 13 3.4 Machine Control Center (MCC) 15 3.4.1 Switching between the function bar and the taskbar 15

4 woodWOP 18 4.1 Vertical drillings 18 4.2 NC generator 21 4.3 Variables 24 4.4 template values 28 4.5 Horizontal drillings 30 4.6 Conditions 34 4.7 Positioning of vacuum units 38 4.7.1 Suction unit recommendation (automatic) 38 4.7.2 Suction unit recommendation (manual) 38 4.8 Block macro 42 4.9 Coordinate systems 45 4.9.1 Standard coordinate systems 45 4.9.2 User coordinate systems 48 4.10 Components 53 4.10.1 Insert components 53 4.10.2 Create components 54 4.10.3 Components for dowel drilling machines 58 4.11 Grooving saw machining 60 4.12 Contour elements / Trimming 64 4.12.1 Programming contour elements - Straight lines 64 4.12.2 Programming contour elements - Straight elements and arcs 66 4.12.3 Programming contour elements - Rounding, chamfering and splitting 68 4.13 Technology macro 72 4.14 NC stop 76 4.15 Trimming pockets 80 4.15.1 Pocket cycle 80 4.15.2 Free form pocket 84

5 Additional tasks 88 5.1 Create profile trimmer for HSK 63 chuck 88 5.2 Create profile trimmer for ETP 25 chuck 89 5.3 Symbol for component macro 91 5.4 Global variables 93 5.5 Drilling 95 5.6 Drilling, trimming and sawing 97 5.7 Trimming (contour with tangential transition) 99 5.8 Drilling and sawing 101 5.9 Trimming in Z, internal contour with approach clearance and rabbat 103 5.10 Craftsman´s kit 105

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6 Unit exercises C axis 110 6.1 Sawing 110 6.2 Horizontal Drillings 114 6.3 Horizontal Pockets 118 6.4 Coordinate systems 122 6.4.1 Coordinate systems in the vertical planes 122 6.5 Horizontal routing 124 6.6 Continuous groove with C-axis 128 6.7 Vector sawing and drilling 132 6.8 Vector pockets 136 6.9 Vector trimming - Contour trimming 140 6.10 Traced trimming 144 6.11 Notching corners 148 6.12 Underfloor drilling 152 6.13 Underfloor pockets 156 6.14 Underfloor trimming 160 6.15 Routing with chip guide plate 164 6.16 Sanding 168 6.17 Flush trimming 172

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2 Seminar overview

Intr

oduc

tion

Introduction

Schedule and contents of the training course

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dWO

P Tr

aini

ng

1st d

ay

Firs

t prin

cipl

es a

nd d

rillin

g Program structure

Directory structure

Layout of machine

Machine Control Center (MCC)

Vertical drilling

NC generator

Variables

Template values

Horizontal drilling

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4.5 Horizontal drilling This macro can be used to program horizontal drill holes and series of holes from the side.

Proceed as follows

1. Define workpiece

2. Define horizontal drill hole + +

3. Save file

4. Generate NC program Caution: Horizontal drill holes which are only to be drilled on dowel drilling machines must be given

the allocation to the dowel drilling machine by entering condition "_ABD".

Drilling operations with this condition are not carried out on processing centers.

Caution: When a dowel drilling machine is used, component ABD_DEU.mpr / ABD_ENU.mpr should be used for the horizontal drill holes.

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Exercise

Program a workpiece with horizontal drilling in accordance with the diagram. To do this, open Exercise ueb_02.mpr, and add the missing processing steps to it.

Enter "Horizontal drilling exercise" in the Comment and then save the file as

"ueb_03.mpr".

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Worksheet The mode is used to specify the processing direction of the horizontal drilling operation.

the swiveling angle at which the drill penetrates the workpiece

The underside of the workpiece is Z= If the intention is to drill to the middle of the workpiece (19mm), this corresponds to:

Z= or if variables are used:

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4.10 Components Components can be used to design woodWOP programs in modular fashion by inserting

modules (components) in a main program.

4.10.1 Insert component Proceed as follows

1. Define workpiece

2. Insert component + + Caution: When a dowel drilling machine is used, component ABD_DEU.mpr / ABD_ENU.mpr

should be used for the horizontal drill holes.

Caution: When a BHX machine is used, all programs must include the component AK500.mpr, or

ZP500.mpr.

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4.10.2 Create component Proceed as follows

1. Delete all variables

2. Program processing operations

3. Save component

Menu bar: File \ Component \ Save as

in directory ... \ww4 \ a1 \ ml4\... Note: Custom symbols can be created for components with the aid of an image editing program.

Procedure for creating component symbols see Additional tasks.

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Exercise Program a workpiece having components with dimensions 1500x600x19 in

accordance with the diagram. You must first create the components you need, then

save them in directory \ww4 \ a1 \ ml4 \ as ueb_K01.mpr and ueb_K02.mpr. Insert the

components in the workpiece in accordance with the diagram.

Enter "Component macro exercise" in the Comment and then save the file as

"ueb_09.mpr"

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Worksheet Components must be saved in directory by using menu item .

Only that have been defined in the variables list for the

component file can be used in the component file.

The global variables such as , _ and _

(finished dimensions in X, Y and Z ) are passed on, however.

If the Comment of a variable begins with keyword , you are

prompted to check the appropriate parameter in the entry mask.

Processing operations in components should be programmed about the zero point in

such a way that it is easy to the component file with your

processing steps.

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6.5 Horizontal routing

This macro can be used to input horizontal trimming processes on contour elements that

have been programmed in rotated coordinate systems.

Proceed as follows

1. Define workpiece

2. Define horizontal trimming + +

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Exercise Program a workpiece with horizontal trimming processes in accordance with the diagram. Enter "Units exercise Horizontal trimming" in the Comment and then save the file as

"ueb_c04.mpr".

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Worksheet The "Horizontal trimming" macro requires a that has been

programmed on a rotated coordinate system whose XY plane is to

the axis of rotation of the tool.

The approach and withdrawal distance in Additional parameters is the in the XY plane below which the trimming unit is movedq in the Z axis.

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6.7 Vector sawing and drilling

These macros are used for programming rotated and swiveled single drill holes and saw

cuts in space.

Proceed as follows

1. Define workpiece

2. Define vector sawing + +

3. Define vector drilling + +

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Exercise Program a workpiece with vector sawing and drilling in accordance with the diagram. Enter "Units exercise Vector sawing and drilling" in the Comment and then save the

file as "ueb_c05.mpr".

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Worksheet

What is adjusted with the "Swiveling angle"? The angle setting of the unit

The angle of rotation of the drill hole in the XY plane

Mitered cut tapered upwards

• Start point - End point =

• Z-start =

• Side =

• XY value for Z-start =

Mitered cut tapered downwards

• Start point - End point =

• Z-start =

• Side =

• XY value for Z-start =

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6.9 Vector trimming - Contour trimming

This macro can be used to enter inclined trimming processes on contour elements that

have been programmed in rotated coordinate systems.

Proceed as follows

1. Define workpiece

2. Define vector trimming + +

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Exercise Program a workpiece with vector trimming in accordance with the diagram. Enter "Units exercise Vector trimming" in the Comment and then save the file as

"ueb_c08.mpr".

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Worksheet What must a vector contour element refer to?

To a user-defined coordinate system.

Permanently to the workpiece zero point

To a quadrant.

How can user-defined coordinate systems be displayed?

They cannot be displayed! woodWOP only displays the standard systems.

They can be displayed with the aid of the View drop-down menu.

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DRUCK VERTRIEBSMUSTER ENU - WoodWop Forum · 6 Unit exercises C axis 110 6.1 Sawing 110 6.2...

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