Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due...

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Design, Construction and Operation: Landfill Gas Horizontal Collectors Presenters: Lisa K. Wilkinson, PE & Gregory P. McCarron, PE SCS Engineers, Suffern, New York New York Federation of Solid Waste & Recycling Conference May 18, 2016

Transcript of Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due...

Page 1: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Design, Construction and Operation: Landfill Gas Horizontal Collectors

Presenters: Lisa K. Wilkinson, PE & Gregory P. McCarron, PE SCS Engineers, Suffern, New York

New York Federation of Solid Waste & Recycling Conference

May 18, 2016

Page 2: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Introduction

• Design • Construction • Operational Data • Current Thinking • Summary

Page 3: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Horizontal Collector Pump Test

+−=−

22ln 1

22

1

22221

rrrrR

LKCRQ

II

ψψ , r2 > r1

Page 4: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Test Data vs. Model

Page 5: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Design Variables

• Flow rate (i.e., gas generation) • Applied vacuum • Permeability • Radius of influence • Length

Page 6: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Practical Considerations

• Comprehensive gas collection system – Flow decreases to single collector; ROI

increases • Air intrusion/short-circuiting

– Forces limit on applied vacuum; then ROI • Waste decomposition

– Decreases permeability; requires more vacuum – Decrease in flow; require less vacuum

• Water impacts – Blocks vacuum; flow is then limited

Page 7: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Design Criteria

• Use network of collectors – Horizontal spacing: 100 feet on-center – Vertical spacing: 30 feet o.c.

• Solid pipe length: 75 feet • One wellhead every 600 feet of collector • 6-inch pipe minimum • Slope perforated and solid pipe; use low

point drains, if needed

Page 8: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Trench Profile

• Slope back into landfill (HP at wellhead) – Drain pit at end of trench

• Slope back into landfill, multiple HP/LP – Drain pit at intermediate LPs

• Slope out of landfill (trap and wellhead) – Drain liquids out of horizontal

Page 9: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors
Page 10: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Trench Excavation

Page 11: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Survey Bottom of Trench

Page 12: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Stone Bedding and Pipe

Page 13: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Option: Tire Chips above Pipe

Page 14: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Geotextile Separator

Page 15: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Construction Quality Assurance

• Full-time vs Part-time vs None

• Issues with slope – As-built survey

• Issues with bedding/backfill – Quality of material, size

• Issues at wellhead – Settlement

Page 16: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Operational Data

• Water impacts • Landfill operations • Useful life

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Landfill B Flow Data -2013 Horizontal Collector

2013-4E 2013-5E 2013-6E 2013-7E

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Page 21: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Construction Cost Analysis • One (1) Horizontal Collector

• Four (4) Interim Wells (40’ deep)

Unit Price Unit Quantity Cost

Horiz. Collector $45 LF 850 $38,250 Trap $4,300 EA 1 $4,300

Wellhead/tie-in $2,550 EA 1 $2,550 TOTAL $47,650

Unit Price

Unit Quantity Cost

Vertical Well $90 LF 160 $14,400

Wellhead/tie-in $2,550 EA 4 $10,200 6-inch lateral $33 LF 800 $26,400

TOTAL $51,000

Page 22: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Horizontal Collectors vs Interim Wells

• Timing – Area to be overfilled soon or left as is

• Waste filling rate – Fast vs slow

• Landfill staff available to install horizontals • Operator cooperation

– Fill around wells – Extend wells as filling occurs

Page 23: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Current Thinking

• Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal

collectors to slope to outside • Purposefully collect and convey liquid and

LFG to outside slope; dual-fluid collector • Separate LFG and liquid at side slope

– Option: Trap at wellhead; gravity drain to leachate structure

– Option: Sump with dewatering pump; dedicated forcemain to leachate structure

Page 24: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors
Page 25: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Conclusions

• Valuable interim collection method • Need to understand design parameters • Need CQA to ensure proper installation • Recognize limited lifetime (similar to interim

wells) • Coordinate with landfill operations; slope to

outside as a dual-fluid collector

Page 26: Design, Construction and Operation: Landfill Gas ... · Current Thinking • Limited lifetime–due to liquids, other issues • Coordinate working face with horizontal collectors

Questions

Please contact us with any questions

845-357-1510 Lisa Wilkinson

[email protected] Greg McCarron

[email protected]