Documentation Sur Zamil Steel.

download Documentation Sur Zamil Steel.

of 50

Transcript of Documentation Sur Zamil Steel.

  • 8/18/2019 Documentation Sur Zamil Steel.

    1/50

  • 8/18/2019 Documentation Sur Zamil Steel.

    2/50

    © ZAMIL STEELPublished in 2010 by ZAMIL Steel Buildings Egypt 

  • 8/18/2019 Documentation Sur Zamil Steel.

    3/50

  • 8/18/2019 Documentation Sur Zamil Steel.

    4/50

    I -

     

    -

    -

    V

    M

    1

  • 8/18/2019 Documentation Sur Zamil Steel.

    5/50

    W

    2

  • 8/18/2019 Documentation Sur Zamil Steel.

    6/50

                

    Section 1

    Zamil Steel

    3

  • 8/18/2019 Documentation Sur Zamil Steel.

    7/50

    1.1 Legal Name and Ownership

    Legal Name  

    Established  

    Legal Formation  

    Address 

    Ownership 

    Commercial reg.  

    Tax card number

    Sales Taxes reg.

    Other ZIBusiness Secters

    Steel HVAC Glass Insulation Concrete

    Business Sectors

    4

  • 8/18/2019 Documentation Sur Zamil Steel.

    8/50

    1.2 Company Ownership and Structure

    -

    -

    -

    -

    Company Facts & Figures

    5

  • 8/18/2019 Documentation Sur Zamil Steel.

    9/50

    1.3 Zamil Steel Divisions

    Pre-Engineered Steel Buildings Division (PEB)

     

     

    Building Component Solutions Division (BCOMS) “Saudi Arabia”

    -

    -

    -

    -

    -

    6

  • 8/18/2019 Documentation Sur Zamil Steel.

    10/50

    Canam Asia Ltd. (CAL) “Saudi Arabia”

    Structural Steel Division (SSD) “Saudi Arabia”

    -

     

    7

  • 8/18/2019 Documentation Sur Zamil Steel.

    11/50

    Process Equipment Division (PED) “Saudi Arabia”

    -

    Towers & Galvanizing Division (T&G) “Saudi Arabia”

     

     

    8

  • 8/18/2019 Documentation Sur Zamil Steel.

    12/50

                

    Section 2

    The PEB Products

    9

  • 8/18/2019 Documentation Sur Zamil Steel.

    13/50

    2.1 Pre Engineered Buildings

    The Concept

    The main frames:

    10

  • 8/18/2019 Documentation Sur Zamil Steel.

    14/50

    49

            2        1        0

         2    0

    1    6     

    1   0   

            1        8        5

         2    0

    1    6     

    Secondary framing 

    Roof and wall panels 

    11

  • 8/18/2019 Documentation Sur Zamil Steel.

    15/50

    PEB Applications

      -

     

    The Advantages of PEB

    Low Initial Cost:

    Superior Quality: -

    Speed of Construction:

     

     

    12

  • 8/18/2019 Documentation Sur Zamil Steel.

    16/50

    2.2 Insulated Cladding Systems

    II. Factory Injected Sandwich Panel (FISP)

    III. Field Assembled Sandwich Panel (FASP)

    II. Factory Injected Sandwich Panel (FISP) (Tempcon)

    III. Field Assembled Sandwich Panel (FASP)

    2.3 Components

     

       

     

     

     

     

     

     

     

    13

  • 8/18/2019 Documentation Sur Zamil Steel.

    17/50

     

     

    2.4 Building Accessories

    2.5 Sundry Parts

    -

    14

  • 8/18/2019 Documentation Sur Zamil Steel.

    18/50

                 

    Section 3

    Engineering

    15

  • 8/18/2019 Documentation Sur Zamil Steel.

    19/50

    3.1 Engineering Software

     

     

     

     

     

     

    3.2 Engineering Codes

     - Egyptian code of Practice (ECP)

    and 

    Egypt  Public Free Zones 

    - Metal Buildings Manufacturing Association (MBMA)

    - American Iron and Steel Institute (AISC)

    - American Welding Society (AWS)

    3.3 Engineering Output

     

     

     

       

     

    16

  • 8/18/2019 Documentation Sur Zamil Steel.

    20/50

    Sample Drawings

    17

  • 8/18/2019 Documentation Sur Zamil Steel.

    21/50

    18

  • 8/18/2019 Documentation Sur Zamil Steel.

    22/50

                 

    Section 4

    Materials &Logistices

    19

  • 8/18/2019 Documentation Sur Zamil Steel.

    23/50

    4.1 Raw Materials

    A. Structural Members

      B. Panels

      C. Trims & Gutters

      D. Bolts

    -

     

     

     

     

     

     

     

    -

     

     

     

    20

  • 8/18/2019 Documentation Sur Zamil Steel.

    24/50

    4.2 Logistics

     

    21

  • 8/18/2019 Documentation Sur Zamil Steel.

    25/50

             

    Section 5

    Plant & Machinery

    22

  • 8/18/2019 Documentation Sur Zamil Steel.

    26/50

    5.1 Zamil Steel Operating Units

    -

    -

     

    5.2 Production Process

     

    23

  • 8/18/2019 Documentation Sur Zamil Steel.

    27/50

    Zamil Steel production processes are described in brief as below:

    Procurement

    Mainframes

    (i) Shearing:

     

    (ii) Punching

      -

    (iii) Welding

     

    -

    Secondary Structures

    Sheetings 

    -

     

    24

  • 8/18/2019 Documentation Sur Zamil Steel.

    28/50

                 

    Section 6Quality & Safety

    Culture

    25

  • 8/18/2019 Documentation Sur Zamil Steel.

    29/50

    6.1 Quality System

    T

      -

     

    6.2 Quality Plan

    -

     

     

     

    26

  • 8/18/2019 Documentation Sur Zamil Steel.

    30/50

    6.4 QC TOOLS:

    Equipment Application

    Non-Destructive Testing (NDT):

    1-

    In process Inspection :

    Coatings:

    Quality Staff:

    1- Quality engineers:

     

     

    2- Quality Inspectors:

     

     

    Welders and Welding Operators:

      -

     

    27

  • 8/18/2019 Documentation Sur Zamil Steel.

    31/50

    28

  • 8/18/2019 Documentation Sur Zamil Steel.

    32/50

    29

  • 8/18/2019 Documentation Sur Zamil Steel.

    33/50

    30

    HEALTH AND SAFETY POLICY

    The Zamil Steel authority’s mission is to adapt our systems and practices to meet the

    requirements of international markets. In discharge our responsibilities, we pay special

    attention to safety to achieve zero accident.

    Zamil Steel management is committed to, and accountable for, implementing, maintaining,

    measuring and improving the health and safety programmers of the company. Set measur-

    able targets and seek to continually improve our health and safety performance.

    Maintain safety management systems that meet all requirements and are integrated into

    our business activities. We will continually provide a healthy and safe environment for our

    employees, our costumers and the public.

    “Safety for all” must be embraced by everyone. All staff who have direct control of activities

    that affect safety are to demonstrate safety explicitly in their execution of these activities.

  • 8/18/2019 Documentation Sur Zamil Steel.

    34/50

          

    Section 7

    Major Projects

    31

  • 8/18/2019 Documentation Sur Zamil Steel.

    35/50

    -

    32

  • 8/18/2019 Documentation Sur Zamil Steel.

    36/50

    Major Projects

    in Egypt

    33

    Arma Group.

    Area: 

    Building use: Food & Chimecal Industries

    Location: 

    Cleopatra Group.

    Area: 

    Building use:

    Location: 

    Area: 

    Building use: Paper Factory

    Location: 

  • 8/18/2019 Documentation Sur Zamil Steel.

    37/50

    34

    El Sewedy for Cables.

    Area: 

    Building use: Factory

    Location: 

    German University in Cairo.

    Area: 

    Building use: Educational

    Location:  

    Interstate paper industries (IPI).

    Area: 

    Building use: Paper Factory

    Location: 

    Omya Egypt.

    Area: 

    Building use: Chimecal Industries

    Location: 

  • 8/18/2019 Documentation Sur Zamil Steel.

    38/50

    35

    Oriental Weavers.

    Area: 

    Building use: Factories & Warehouse

    Location:  

    EMC Airlines

    Area: 

    Building use: Aircraft Hanger 

    Location: 

    Agility

    Area: 

    Building use: Warehouse

    Location: 6 

    Mall of Arabia

    Area: 

    Building use:

    Location: 6 

  • 8/18/2019 Documentation Sur Zamil Steel.

    39/50

    36

    Area: 27000

    Building use: Hotel

    Macro Cash & Carry.

    Area:12000 

    Building use: Commercial

    Location: 

    TCI Sanmar Chemicals.

    Area: 

    Building use: Chimecal Industries

    Location: 

    Temsa Egypt.

    Area: 

    Building use: Automotive Factory

    Location: 

  • 8/18/2019 Documentation Sur Zamil Steel.

    40/50

    Major Projects

    in AfricaRegis Trading International.

    Area: 

    Building use:

    Location: 

    Area: 

    Building use: 

    Location: 

    Area: 

    Building use:

    Location: 

    37

  • 8/18/2019 Documentation Sur Zamil Steel.

    41/50

    Caspian.

    Area: 

    Building use:

    Location: 

    Area: 

    Building use: Factory

    Location: 

    Ibeto Group.

    Area: 

    Building use:

    Location: 

    DE Simone LTD.

    Area: 

    Building use:

    Location: 

    38

  • 8/18/2019 Documentation Sur Zamil Steel.

    42/50

    Depa arabtec Hotel Intl.

    Area: 

    Building use:

    Location: 

    Area: 

    Building use: 

    Location: 

    39

  • 8/18/2019 Documentation Sur Zamil Steel.

    43/50

              

    Section 8 Zamil Industrial

    Investment Co.

    40

  • 8/18/2019 Documentation Sur Zamil Steel.

    44/50

    8.1 Zamil Industrial

    -

    -

    Zamil Air Conditioners

    -

    -

    Zamil Steel Industries

    -

    -

    41

  • 8/18/2019 Documentation Sur Zamil Steel.

    45/50

    Zamil Glass Industries

    Arabian Fiberglass Insulation Co. Ltd.

     

     

     

    42

  • 8/18/2019 Documentation Sur Zamil Steel.

    46/50

    43

    Zamil Steel

    Kuwait

     

    Manama

    Doha

     

    Dubai

    Abu Dhabi

     

    Muscat

    Sana’a

    Amman

     

     

    Damascus

     

    Iraq

    Lahore

     

    Ahmedabad

     

     

    Mumbai

    Nagpur 

    Pune

       

    Vadodara

    Dammam

    Riyadh

    Jeddah

  • 8/18/2019 Documentation Sur Zamil Steel.

    47/50

    Bhubaneswar 

     

    Jamshedpur 

     

    Ranchi

    Bangalore

    Chennai

    Cochin

    Coimbatore

     

    Hyderabad

    Madurai

    Athens

     

    Bucharest

    Warsaw

    Prague

    Madrid

     

    Khartoum

     

    Luxembourg

    Tripoli

     

    Cairo

    Algiers

     

     

    Chandigarh

     

    New Delhi

    Uttar Pradesh

    44

  • 8/18/2019 Documentation Sur Zamil Steel.

    48/50

    Hanoi

     

    HCMC

     

    Haiphong

    Danang

    Kuala Lumpur 

    Singapore

    Johor 

    Kota Kinabalu

    Batam

     

    Manila

     Yangon

     

     

    Pyinmana

     

     

    Vientiane

    Phnompenh

     

     

     

    Addis Ababa

     

    Dar Es Salaam

    45

  • 8/18/2019 Documentation Sur Zamil Steel.

    49/50

  • 8/18/2019 Documentation Sur Zamil Steel.

    50/50