Zamil Air Conditioners was founded in 1974, and is the first major business venture in manufacturing sector for the Al Zamil

group of Companies. It is also the first manufacturing unit for air conditioners to be established in Saudi Arabia.

Zamil Air conditioners manufactures both consumer and central range of air conditioners and has sales operations in over

55 countries in the Middle East, Europe, America, Africa, Australia and the Far East.

The company’s operations are structured into four Strategic Business Units (SBUs) supporting six in - house product and

service brands as well as a number of international brands under the OEM sales.

The six in-house brands are Classic, Cooline, CoolCare, Clima Tech, Geoclima and Kessler Clima Tech.

The four SBUs are:

1. Consumer Business unit supporting Classic, Cooline, GE and OEM brands for consumer range of air conditioners.

2. Unitary & Applied Business unit supporting Classic, Cooline, GE and OEM brands for commercial range of air

conditioners.

3. Zamil CoolCare - service and maintenance provider.

4. Geoclima srl - independent business and supporting other SBUs for their requirement of Chillers & Double skin AHU’s.

The first three SBUs - Consumer Products, Unitary & Applied Products and Zamil CoolCare direct their business operations

from the corporate headquarters at Dammam, Saudi Arabia.

The production facilities at Dammam are shared by Consumer Products and Unitary & Applied Products. Geoclima has its

own production and functional departments located at Monfalcone, Italy.

All the four SBUs, while operating independently, supplement each other’s activities in a way that makes synergy work at

its best and achieve the corporate goals of increased productivity and efficiently.

Zamil Air Conditioners has its prime manufacturing base at Dammam, Saudi Arabia and has one speciality production

facility in Italy operated by Geoclima.

The company can produce up to 440,000 room air conditioners, 60,000 mini-split systems and 36,500 central air-condition-

ing systems per year.

The Quality systems and policies at Zamil Air Conditioners comply with the required ISO 9001:2000 certification.

Zamil Air Conditioners is the first company in Saudi Arabia to receive the SASO (Saudi Arabia’s Standard Organization)

certificate for room air conditioners. Its products and services are also certified with:

1. CE (Council of European Community)

2. UL (Underwriters Laboratory)

3. AHAM certificate (Association of Home Appliance Manufacturers)

4. Eurovent (for Fan Coil units and Air handling units, see www.eurovent-certification.com)

5. DEMKO

6. ETL

Other awards include the prestigious Engineering Excellence Award of General Electric, and the inaugural Prince Mohammed

bin Fahd Al Saud Award for Factory Safety.

In addition to the consumer products such as the Room Air Conditioners (RAC) and the Mini Splits, Zamil Air

Conditioners manufacturers a host of residential and commercial air conditioners. This board range extends from the

concealed units up to 5 ton, the ducted splits up to 30 tons, the packaged units up to 70 tons. The single and double skin

air handling units up to 130,000 CFM and the water chillers up to 487 ton cooling capacity.

Contents Page

Model decoding ......................................................................................................................................... 2

Unit features .......................................................................................................................................... 3-4

Physical data ............................................................................................................................................ 5

Cooling capacities ..................................................................................................................................... 6

Electrical data ........................................................................................................................................... 6

Dimensions ............................................................................................................................................... 7

Access details .......................................................................................................................................... 8

Typical schematic wiring diagram ........................................................................................................ 9-10

Parts list ................................................................................................................................................. 11

INDEX

CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS.THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

1

2

UNIT FEATURESA. GENERALThe wall mounted vertical packaged units from "Zamil Air Conditioners" are designed for optimum cooling, convenience anddependability, which make them suitable for most demanding applications such as telecom industry, beside general air-conditioning applications. These self contained units have the sheet metal panels designed to provide service access forcompressors and electrical controls even when two units are mounted side by side with minimal space in between. Filtersand controls are accessible from the back of the unit.

B. UNIT ENCLOSUREPanels are of heavy gauge, G-90 galvanized steel sheet with removable access panels, completely weatherized for outdoorinstallation and properly reinforced & brazed. Panels and access doors will provide easy inspection and access to allinternal parts. Enclosures are provided with adequately reinforced points of support for wall mounting application. Steelsheet panels are zinc-coated and galvanized by the hot dip process of lockforming quality conforming to ASTM A 653commercial weight G-90, followed by baked-on electrostatic polyester dry powder coat, and capable of withstanding 1500hours in salt spray test.

C. COMPRESSORCompressors are fully hermetic type, provided with all standard controls necessary for safe operation. These are equippedwith internal motor protector, factory-installed crankcase heater and rubber vibration isolators for quiet and efficient opera-tion. Scroll compressors are installed as standard on these units. Reciprocating hermetic compressors can be availableas an option.

D. AIR COOLED CONDENSING SECTION1. The air-cooled condensing section is enclosed within the unit housing and consists of condenser coil, fan, electric motor

and inherently protected compressor. All condenser coils are of the corrugated fin-and-tube type constructed of seam-less copper tubes with wall thickness of 0.014 inches (0.356 mm), mechanically bonded to aluminum fins. Return bendshave 0.022 inch thickness (0.56 mm). As an option, corrugated copper fins or coated aluminum fins may beprovided. Tube support sheets are galvanized steel, formed to provide structural strength.

2. Fans are propeller type, direct drive, with side air discharge through the condenser coil.3. Motors are totally enclosed air-over type. Inherent thermal protection is automatic reset type.

E. EVAPORATOR COIL SECTION1. All cooling coils are of the corrugated fin-and-tube type constructed of seamless copper tubes with wall thickness of

0.014 inches (0.356 mm), mechanically bonded to aluminum fins. Return bends have 0.022 inch thickness (0.56 mm).As an option, corrugated copper fins or coated aluminum fins may be provided. Tube support sheets aregalvanized steel, formed to provide structural strength. The refrigerant metering device is a thermostatic expansionvalve. A coated galvanized steel condensate drain pan is provided.

2. Insulation: Insulation is supplied in adequate thickness (1/2”) and density to prevent condensation from forming on theunit casing. Insulation meets the requirements of NFPA 90A and is protected against deterioration and erosion from airpanels.

F. EVAPORATOR BLOWER ASSEMBLY.The direct drive evaporator blowers are of the centrifugal forward curved design. The twin blower wheels are constructed ofsteel, and they are statically and dynamically balanced for quiet and smooth performance. Motors are permanent splitcapacitor type with tapped speed windings to suit various air delivery requirements corresponding to each model. Thebearings are of sleeve type.

G. FILTERSTwo inch Pleated high efficiency filters are provided as standard.

3

H. ELECTRICAL CONTROLS1. For normal air-conditioning applicationsThis packaged unit control consists of SystemizerTM Microprocessor Based Electronic Control Board, incorporating thefollowing features:

(a) Compressor Lockout. If any of the unit’s safety controls trips due to abnormal conditions the Electronic Controlslockout the compressor, preventing restart, unless attended by service personnel. The unit can be re-started only byreset of thermostat after ensuring safe system conditions.

(b) Anti recycle timer for compressor safety in case of accidental manual reset or immediate recycling of thermostat dueto load demand.

(c) Indicator LED lights:

Green – Power ON.

Red – Fault indication.

(d) Typical single stage thermostats to be ordered (part number 800-645-31).

2. For communication shelter applications (To be ordered separately)The set of two PV units (when used for communication shelter applications) is provided with a dedicated control with thefollowing features:

(a) Auto-reset High Pressure Switch: Built in lockout circuit with auto reset. Provides protection to the compressor.(b) Auto reset Low Pressure Switch: Built in lockout circuit and low-pressure timed bypass circuit.

(c) Microprocessor based electronic board provides the compressor lockout, if any of the unit safety controls trip due toabnormal conditions.

(d) Auto lead/lag controller: The Auto lead/lag controller is a complete control package designed to operate a fully orpartially redundant air conditioning system having two units paired together. It consists of a thermostat and solid statetimer with selectable changeover intervals (typical 7 days). This control unit is factory-wired, tested and mounted inseparate enclosure for quick installation inside the air-conditioned space.

(e) Low ambient control: By using automatic condenser fan speed controls.

I. OUTSIDE AIR OPTIONSFresh air Inlet with manual damper can be provided as an option for adding upto 25% fresh air as required.

4

MODEL NUMBER PV036 PV048 PV060

NOMINAL CAPACITY (TONS) 3 4 5

COOLING CAPACITIES Total capacity (BTUH) 38200 48200 59000(@ 800F DB/620F WB indoor, 950F outdoor)

Sensible capacity (BTUH) 28200 36600 43200

COOLING CAPACITIES Total capacity (BTUH) 30400 39600 49000(@ 740F DB/620F WB indoor, 1150F outdoor)

Sensible capacity (BTUH) 24800 33200 38000

COMPRESSOR Type Scroll

Quantity 1 1 1

Oil (oz) 42 46 66

Refrigerant R-22

Operating Charge (oz) 115 147 198

CONDENSER FAN Type Propeller

Quantity – Diameter (inch) 1 – 18 1 – 24 1 – 24

Nominal CFM 3000 3000 2700

Motor HP – RPM 1/4 – 1075 1/3 – 1075 1/3 – 1075

CONDENSER COIL Type Corrugated Fin and Tube

Tube dia. - Rows - Fins per inch 3/8-3-16 3/8-3-16 3/8-4-16

Total face area (Sq. ft.) 6.4 8 8

EVAPORATOR BLOWER Type Centrifugal

Size (inch) 7 x 9.5 (2 Nos.) 8 x 8.5 (2 Nos.) 8 x 8.5 (2 Nos.)

Drive type Direct drive

Nominal airflow, CFM 1200 1600 1800

Motor watts 700 870 940

EVAPORATOR COIL Type Corrugated Fin and Tube

Tube dia. - Rows - Fins per inch 3/8-4-14 3/8-4-14 3/8-4-14

Total face area (Sq. ft.) 3.4 5 5

RETURN AIR FILTERS Quantity 1 1 1

Size (inch) 30 x 22 x 2 36 x 22 x 2 36 x 22 x 2

WEIGHT Kgs. 190 255 265

PHYSICAL DATA

5

CONDENSERENTERING AIR

TEMP. (0F)

Model No.: PV036, PV048 & PV060

62 67 72 62 67 72 62 67 7236.4 39.7 42.9 46.0 50.1 54.2 56.1 61.4 66.734.0 29.5 22.8 44.0 37.9 29.2 53.8 45.2 34.33.45 3.50 3.60 4.90 5.00 5.10 6.00 6.20 6.3035.1 38.2 41.4 44.4 48.2 52.3 54.1 59.0 63.533.0 28.2 22.3 43.0 36.6 28.6 52.0 44.2 33.63.82 3.88 3.95 5.40 5.50 5.60 6.50 6.70 6.8032.1 35.8 38.9 42.7 46.0 50.3 52.1 56.6 61.230.2 27.5 21.8 41.0 35.6 27.9 50.1 43.6 32.84.13 4.21 4.24 5.90 6.00 6.10 7.27 7.37 7.5030.4 33.6 36.8 39.6 43.5 47.3 49.0 54.1 58.929.6 26.2 21.3 39.1 34.5 27.3 48.3 42.8 32.04.54 4.60 4.67 6.40 6.50 6.55 7.90 8.10 8.2028.9 31.9 34.7 38.2 42.1 46.2 47.9 52.2 56.528.1 25.4 20.8 37.4 33.6 26.6 46.9 41.0 31.34.80 4.90 4.98 6.80 6.90 7.00 8.50 8.60 8.70

TC85 SC

kWTC

95 SCkWTC

105 SCkWTC

115 SCkWTC

125 SCkW

EVAPORATOR AIRFLOW, CFM/DR1200/0.042 1600/0.059 1800/0.067

EVAPORATOR ENTERING AIR, WBE (0F)

COOLING CAPACITIES

NOTES: 1. Direct interpolation is permissible – Do not extrapolate.2. Capacities above are based on DBE = 800F. For higher or lower DBE, add following correction factor to sensible capacity = 1.08 x CFM (1 – DR) (DBE – 80).3. To calculate leaving conditions, follow this procedure: DBL = DBE – (Sensible Capacity (Btuh) / 1.08 x CFM); WBL = DBL – [DR (DBE – WBE)].

TC – Total Capacity (1000 Btuh) GrossSC – Sensible Heat Capacity (1000 Btuh) Gross

DBE – Dry Bulb Temp. (0F) of Air Entering CoilWBE – Wet Bulb Temp. (0F) of Air Entering Coil

DBL – Dry Bulb Temp. (0F) of Air Leaving CoilWBL – Wet Bulb Temp. (0F) of Air Leaving Coil

kW – Total unit power inputDR – Wet Bulb depression ratio

PV036 PV048 PV060

6

ELECTRICAL DATA

COMPRESSOR *FAN

MOTORFLA

VOLTAGERANGEPOWER

SUPPLY(V-Ph-Hz)

MODEL No.: PV036

MIN. MAX. RLA LRA

208/230-3-60 187 253 11.4 77 1.9 3.6 19.7 30

MCA MOCP*

BLOWERMOTOR

FLA

COMPRESSOR *FAN

MOTORFLA

VOLTAGERANGEPOWER

SUPPLY(V-Ph-Hz)

MODEL No.: PV048

MIN. MAX. RLA LRA

208/230-3-60 187 253 16.4 91 2.1 4.6 27.2 40

342 418 9.3 54 2.1 4.6 18.3 25

MCA MOCP*

BLOWERMOTOR

FLA

380-3-60(4 WIRE)

COMPRESSOR *FAN

MOTORFLA

VOLTAGERANGEPOWER

SUPPLY(V-Ph-Hz)

MODEL No.: PV060

MIN. MAX. RLA LRA

208/230-3-60 187 253 20.7 139 2.1 4.6 32.6 50

342 418 10.7 64 2.1 4.6 20 30

MCA MOCP*

BLOWERMOTOR

FLA

380-3-60(4 WIRE)

LEGEND:

FLA – Full Load Amps

RLA – Rated Load Amps

LRA – Locked Rotor Amps

MOCP– Maximum Over Current Protection

MCA – Minimum Circuit Amps

* Single phase motors

DIMENSIONS

NOTES:1. All dimensions are in millimeters, (dimensions in brackets are in inches).2. Service clearance should be 915 mm (3 feet) on all sides (other than the front supply & return air opening side).

MODELNUMBER

DIMENSIONS

B C D E

PV036

PV048

PV060

2000 (78.7)

2134 (84)

2134 (84)

980 (38.6)

1143 (45)

1143 (45)

920 (36.2)

1067 (42)

1067 (42)

908 (35.8)

662 (26.1)

662 (26.1)

457 (18)

762 (30)

762 (30)

A F H

762 (30)

767 (30.2)

767 (30.2)

762 (30)

759 (29.9)

759 (29.9)

203 (8)

251 (9.9)

251 (9.9)

G I

350 (13.8)

403 (15.9)

403 (15.9)

FRONT VIEW

TOP VIEW

END VIEW

CONDENSER COILCOND. AIR INLET

CONTROL BOX

EVAPORATOR COIL

SUPPLY AIR

RETURN AIR

SUPPLY AIR OPENING

RETURN AIR OPENING

F

610 [24]

H

MOUNTING FLANGE

FILTER

C

BPV036 - PV060

7

ACCESS DETAILSPV036 - PV060

8

(FROM SIDE)COMPRESSOR ACCESS

LEFT SIDE ACCESS

(FROM SIDE)COMPRESSOR ACCESS

RIGHT SIDE ACCESS

FILTER & ELE. CONTROLS(FROM BACK SIDE)

FILTER & ELE. CONTROLS(FROM BACK SIDE)

TYPICAL SCHEMATIC WIRING DIAGRAM

LEGEND

ATB AUXILIARY TERMINAL BLOCKBM BLOWER MOTORBMC BLOWER MOTOR CONTACTORCC COMPRESSOR CONTACTORCB CIRCUIT BREAKERC. HTR CRANKCASE HEATERCOMP COMPRESSORFL FUSE LINKFM FAN MOTOR (CONDENSER)FCS FAN CYCLING SWITCHHPS HIGH PRESSURE SWITCHHVTB HIGH VOLTAGE TERMINAL BLOCKL1 LINE 1L2 LINE 2L3 LINE 3LPS LOW PRESSURE SWITCHLUG LUG GROUNDN NEUTRALNTB NEUTRAL TERMINAL BLOCKSM SYSTEMIZER

FIELD WIRINGDISCONNECT TAB - 1/4"SPLICE-CLOSED END

_ _ _+

(For normal air-conditioning applications)

MODEL PV036 PV048 PV060

BLK BLU BLKFACTORY INSTALLED

BM SPEED (WIRE COLOR)

NOTES

1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.THERMOSTAT CONTROL VOLTAGE - 24VAC.

2. USE COPPER CONDUCTOR WIRES ONLY.

3. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FORMINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP.

IF POWER IS OFF 6 HOURS OR MORE, CRANKCASEHEATER MUST BE ON FOR 12 HOURS BEFORE OPERAT-ING THE SYSTEM.

FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RE-SULT IN COMPRESSOR DAMAGE.

4. A 3 TO 4 MINUTE (APPROX.) BUILT-IN SHORT CYCLEPROTECTION FOR COMPRESSOR IS AVAILABLE IN ZAMILELECTRONIC THERMOSTAT.

5. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKERTO BE PROVIDED BY CONSUMER WITH RATING AS REC-OMMENDED BY ZAMIL.

6. COMPRESSOR IS PROVIDED WITH INTERNAL OVERLOAD.

7. USE DISCONNECT TAB OR SPLICE ONLY WHERE EVERREQUIRED FOR EXTENSION OF ORIGINAL WIRE.

8. FOR ANY SAFETY TRIP OF COMP. (FAULT), VOLTAGEACROSS TERMINAL 1 & X OF ECB (SYSTEMIZER) IS24VAC. ALSO, COMPRESSOR LOCKOUT LIGHT IS ON.

9. FREE END OF MOTOR LEADS TO BE CAPPED WITHCRIMPABLE WIRE NUT.

10. SM HAS 3 TO 5 MINUTES PROVISION FOR COMPRES-SOR ANTI-RECYCLING TIMER.

11. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWERSUPPLY ONLY.

+

9

NTB

REFER TO UNITNAMEPLATE FORPOWER SUPPLY

N (SEE NOTE -11)

TYPICAL SCHEMATIC WIRING DIAGRAM(For communication shelter applications)

10

(SEE NOTE -8)

L2 OF BM TO NTB1. FOR UNITS WITH ABOVE VOLTAGE CONNECT 37A OF FM &NOTE:

NTB

SET POINTS

NOTES

1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.

2. USE COPPER CONDUCTOR WIRES ONLY.

3. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FORMINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP.IF POWER IS OFF 6 HOURS OR MORE, CRANKCASEHEATER MUST BE ON FOR 12 HOURS BEFORE OPERAT-ING THE SYSTEM.

FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RE-SULT IN COMPRESSOR DAMAGE.

4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKERTO BE PROVIDED BY CONSUMER WITH RATING AS REC-OMMENDED BY ZAMIL.

5. COMPRESSOR IS PROVIDED WITH INTERNAL OVERLOAD.

6. USE DISCONNECT TAB OR SPLICE ONLY WHEREEVERREQUIRED FOR EXTENSION OF ORIGINAL WIRE.

7. FREE END OF MOTOR LEADS TO BE CAPPED WITHCRIMPABLE WIRE NUT.

8. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWERSUPPLY ONLY.

+

MODEL PV036 PV048 PV060

BLK BLU BLKFACTORY INSTALLED

BM SPEED (WIRE COLOR)

* CONTROLLER SETUP IS FOR 2 UNITS.

LEGEND

ATB AUXILIARY TERMINAL BLOCKBM BLOWER MOTORBMC BLOWER MOTOR CONTACTORCC COMPRESSOR CONTACTORCB CIRCUIT BREAKERC. HTR CRANKCASE HEATERCOMP COMPRESSORFL FUSE LINKFM FAN MOTOR (CONDENSER)FCS FAN CYCLING SWITCHHPS HIGH PRESSURE SWITCHHVTB HIGH VOLTAGE TERMINAL BLOCKL1 LINE 1L2 LINE 2L3 LINE 3LPS LOW PRESSURE SWITCHLUG LUG GROUNDN NEUTRALNTB NEUTRAL TERMINAL BLOCK

FIELD WIRINGDISCONNECT TAB - 1/4"SPLICE-CLOSED END

_ _ _+

11

MODEL NUMBER PV036H PV048H PV048M PV060H PV060MCOMPRESSOR 800-674-26 800-674-20 800-674-21 800-674-13 800-674-14

CONDENSER FAN MOTOR 800-545-97 800-547-40 800-547-40 800-547-40 800-547-40

FAN MOTOR CAPACITOR 800-353-15 800-353-15 800-353-15 800-353-15 800-353-15

BLOWER MOTOR 800-547-52 800-555-29 800-555-29 800-555-29 800-555-29

BLOWER (SCROLL+WHEEL) 800-711-52* 800-089-63 800-089-63 800-089-63 800-089-63

CONDENSER FAN (PROPELLER) 800-941-41 800-225-01 800-225-01 800-225-01 800-225-01

CONDENSER FAN CYCLING SWITCH N.A. 800-557-31 800-557-31 800-557-31 800-557-31

CONTACTOR COMPRESSOR 800-095-00 800-097-00 800-095-00 800-097-00 800-095-00

CONTACTOR BLOWER MOTOR 800-736-01 800-736-01 800-736-01 800-736-01 800-736-01

TRANSFORMER (24V.) 800-012-30 800-012-30 800-012-30 800-012-30 800-012-30

EXPANSION VALVE 800-184-01 800-183-01 800-183-01 800-181-00 800-181-00

DISTRIBUTOR 800-198-01 800-198-02 800-198-02 800-198-02 800-198-02

LOW PRESSURE CONTROL 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00

HIGH PRESSURE CONTROL 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00

CONDENSER MOTOR MOUNT N.A. 800-154-15 800-154-15 800-154-15 800-154-15

FILTER DRIER 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08

RETURN AIR PLEATED FILTER 800-240-58 800-240-51 800-240-51 800-240-51 800-240-51

SUPPLY AIR GRILLE 800-622-60 800-622-55 800-622-55 800-622-55 800-622-55

RETURN AIR GRILLE 800-622-87 800-622-83 800-622-83 800-622-83 800-622-83

PARTS LIST

* BLOWER WHEEL ONLY