DNVGL-RP-0046 Qualification procedure for offshore high ...
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RECOMMENDED PRACTICE
DNV GL AS
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DNVGL-RP-0046:2014-08
Qualification procedure for offshore high-voltage direct current (HVDC) technologies
© DNV GL AS 2014-08
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This service document has been prepared based on available knowledge, technology and/or information at the time of issuance of this document, and is believedto reflect the best of contemporary technology. The use of this document by others than DNV GL is at the user's sole risk. DNV GL does not accept any liabilityor responsibility for loss or damages resulting from any use of this document.
FOREWORDThe recommended practices lay down sound engineering practice and guidance.
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C
hanges –
curr
entCHANGES – CURRENT
General
On 12 September 2013, DNV and GL merged to form DNV GL Group. On 25 November 2013 Det Norske
Veritas AS became the 100% shareholder of Germanischer Lloyd SE, the parent company of the GL Group,
and on 27 November 2013 Det Norske Veritas AS, company registration number 945 748 931, changed its
name to DNV GL AS. For further information, see www.dnvgl.com. Any reference in this document to “Det
Norske Veritas AS”, “Det Norske Veritas”, “DNV”, “GL”, “Germanischer Lloyd SE”, “GL Group” or any other
legal entity name or trading name presently owned by the DNV GL Group shall therefore also be considered
a reference to “DNV GL AS”.
This is a new document.
ACKNOWLEDGEMENT
DNV GL and STRI would like to express its gratitude to the eleven participants which have contributed with
financial support and even more importantly actively contribution throughout the project execution in terms
of sharing knowledge and experience.
The following organizations (in alphabetic order) have participated in the project:
ABB, Alstom Grid, Elia, Dong Energy, Europacable, Scottish Power, Statkraft, Statnett, Statoil, Svenska
Kraftnät and Vattenfall.
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CHANGES – CURRENT .................................................................................................. 3
Sec.1 Introduction.................................................................................................. 6
1.1 General...................................................................................................6
1.2 Objective................................................................................................6
1.3 Scope .....................................................................................................6
1.4 Structure of the Recommended Practice ................................................6
1.5 Case examples and risk assessment.......................................................6
1.6 Relationship to other codes and standards.............................................7
1.7 Definitions and abbreviations.................................................................7
1.8 References .............................................................................................8
Sec.2 Introduction to offshore HVDC transmission technologies ............................ 9
2.1 HVDC in comparison with AC transmission ...........................................10
2.2 Application of offshore HVDC ...............................................................10
2.3 Challenges with offshore HVDC ...........................................................11
Sec.3 Introduction to technology qualification ..................................................... 12
3.1 Motivation for technology qualification ................................................12
3.2 Roles in technology qualification..........................................................12
3.3 The six-step technology qualification process ......................................12
3.4 Use of technology qualification in different project phases ..................13
3.5 Input to the technology qualification process ......................................14
3.6 Results from the technology qualification process ...............................14
3.7 Qualification of complex systems .........................................................14
Sec.4 TQ Step 1: Qualification basis...................................................................... 15
4.1 Technology description ........................................................................154.1.1 General ......................................................................................154.1.2 Specific offshore HVDC transmission technology description...............15
4.2 Requirement specification....................................................................184.2.1 General ......................................................................................184.2.2 Specific offshore HVDC transmission technology requirement
specification ................................................................................18
Sec.5 TQ Step 2: Technology assessment ............................................................. 20
5.1 Technology decomposition ..................................................................205.1.1 Technology decomposition for offshore HVDC system........................20
5.2 Technology categorisation....................................................................225.2.1 Categorisation of offshore HVDC technologies ..................................22
Sec.6 TQ Step 3: Threat assessment..................................................................... 24
6.1 Definition of probability classes and consequence classes ...................24
6.2 Definition of risk categories .................................................................25
6.3 Failure mode identification and risk ranking methodologies ................26
Sec.7 TQ STEP 4: Qualification plan ...................................................................... 27
7.1 Qualification strategy...........................................................................27
7.2 Selection of qualification methods........................................................27
7.3 Qualification methods for offshore HVDC technologies.........................27
7.4 Description of qualification activities ...................................................28
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ntsSec.8 TQ Step 5: Execution of qualification plan ................................................... 30
8.1 Execution of the qualification activities ................................................30
8.2 Data collection and documentation ......................................................30
8.3 Traceability and transparency of data ..................................................30
Sec.9 TQ Step 6: Performance assessment ........................................................... 31
App. A Qualification of an offshore point-to-point HVDC link.................................. 32
A.1 Qualification basis (Step 1 in the TQ process) ..................................... 32
A.2 Technology assessment (Step 2 of the TQ process)............................. 35
A.3 Threat assessment (Step 3 of the TQ process) .................................... 35
A.4 Qualification plan (Step 4 of the TQ process) ...................................... 38
A.5 Execution of qualification plan and performance assessment (Step 5 and 6 of the TQ process)......................................................... 38
App. B Qualification of a multi-terminal offshore HVDC system.............................. 39
B.1 Qualification basis (Step 1 of the TQ process)..................................... 39
B.2 Technology assessment (Step 2 of the TQ process)............................. 40
B.3 Threat assessment (Step 3 of the TQ process) .................................... 42
B.4 Qualification plan (Step 4 of the TQ process) ...................................... 44
B.5 Execution of qualification plan and performance assessment (Step 5 and 6 of the TQ process)......................................................... 44
App. C Standardization work and other initiatives.................................................. 45
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SECTION 1 INTRODUCTION
1.1 GeneralAs offshore wind farms are being built farther from the coast and more offshore oil and gas installations are
electrified from shore, there will be an increasing need for long distance underwater power transmission. For power transmission, high voltage direct current (HVDC) avoids the large charging currents causing
energy losses in 50/60 Hz AC cable systems. HVDC therefore allows power transmission through cables over
longer distances and higher capacities compared to what is feasible when using AC transmission. Hence, HVDC will often be the preferred solution for long distance power transmission.
A number of point-to-point HVDC systems with subsea power cables and the AC/DC converters placed
onshore are in operation. For HVDC systems with one or more of the AC/DC converters placed offshore there
are few reference projects and limited operational experience. Since offshore HVDC technologies are still
immature there is a lack of relevant standards, guidelines and recommendations for stakeholders to rely
on. The immature nature of offshore HVDC technologies causes uncertainties and increased risk exposure
for involved stakeholders. Hence project development and execution of projects becomes unnecessarily
complicated and time consuming for all involved parties.
DNV GL’s technology qualification methodology provides a systematic way to manage the uncertainties
related to implementation of new technology in cases where fitness for purpose cannot solely be relied on
by demonstrating compliance with relevant standards, guidelines and recommendations. The procedure
makes it possible to identify and analyse the risks associated with the new technology, and provide evidence
that it is suitable for its intended use. It can therefore play an important role in increasing the confidence
in new offshore HVDC technologies and facilitating a faster, more efficient and more reliable deployment of
offshore HVDC transmission.
This recommended practice (RP) specifies a procedure for technology qualification that can be used to prove
that offshore HVDC transmission technologies are suitable for their intended use.
1.2 ObjectiveThe objective of this RP is to provide a systematic method for qualification of offshore HVDC transmission
technologies. The RP gives guidance on how to utilise the generic qualification procedure for new
technology, presented in DNV-RP-A203, on offshore HVDC transmission technologies.
1.3 ScopeThe scope of the RP is applicable for offshore HVDC systems, subsystems and components that can be
defined as new offshore HVDC transmission technologies or concepts. Interfaces between offshore HVDC
transmission technologies and offshore installation and auxiliaries already covered by existing offshore
standards are covered by the procedure.
1.4 Structure of the Recommended PracticeThis document is structured into three parts:
— Introductory part (Sec.1 to Sec.3) where the principles of qualification are presented and the
qualification process is introduced. Also a brief introduction to offshore HVDC technologies is given.
— Main body (Sec.4 to Sec.9) which describes the qualification process for offshore HVDC technologies.
— Appendices that include additional and supplemental information as well as examples for illustration and
clarification purposes.
1.5 Case examples and risk assessmentTo improve the reader’s understanding of the recommended practice, the technology qualification process
has been demonstrated on the following two selected case examples:
— A hypothetical point-to-point HVDC link with one offshore converter station, connecting an offshore wind
farm to the AC onshore grid.
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— A hypothetical multi-terminal HVDC system connecting two offshore wind farms and one offshore oil and
gas platform to the AC onshore grid.
The qualification examples are included in App.A and App.B.
As the objective of the examples is only to illustrate the qualification process, the qualification performed
in the examples is less comprehensive than it would be for a real technology qualification.
1.6 Relationship to other codes and standardsGeneric qualification procedures for new technology are covered by DNV-RP-A203 /1/, whereas DNV-DSS-
401 /2/ describes the services offered by DNV GL based on DNV-RP-A203. While these procedures cover a
generic approach, the present document provides a more specific qualification procedure on how to utilize
DNV RP-A203 for qualification of offshore HVDC transmission technologies.
DNV-OS-J201 /5/ covers offshore AC substations, including safety requirements, structural design,
electrical design, fire and explosion protection, access and transfer, emergency response, construction,
inspection and maintenance.
DNV-OS-D201 /11/ covers offshore electrical systems.
Existing IEC and IEEE standards for HVDC and electrical systems are to some extent applicable also for
offshore HVDC.
1.7 Definitions and abbreviations
Table 1-1 Definitions
TechnologyQualification Plan
The qualification activities specified with the purpose of generating qualification evidence and the logical dependencies between the individual pieces of qualification evidence.
Technology Qualification program
The framework in which the Technology Qualification Process is executed as detailed in Sec.3.
Verification Confirmation by examination and provision of objective evidence that specified requirements have been fulfilled (ISO 8402:1994).
Reliability The ability of an item to perform a required function under given conditions for a given time interval or at a specified condition. In quantitative terms, it is one (1) minus the failure probability.
Technology qualification Technology qualification is the process of providing the evidence that the technology will function within specified limits with an acceptable level of confidence.
Offshore HVDC system A HVDC system where at least one converter is placed offshore on an offshore structure.
Offshore installation A collective term to cover any structure, buoyant or non-buoyant, designed and built for installation at a particular offshore location.
Offshore substation A collective term for high voltage AC (transformer) and high voltage DC (converter) platforms as well as associated accommodation platforms located offshore
Milestone A point in the Technology Qualification Process that signifies an agreed stage has been achieved which may be used to trigger other events such as recognition, reward and further investment
Decision Gate A point in time where a decision is taken on whether or not to continue a technology development process or a project development.
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1.8 References
Table 1-2 Abbreviations
DNV GL DNV GL AS
TQ Technology qualification
HVDC High-voltage direct current
AC Alternating current
VSC Voltage source converter
RP Recommended practice
MTBF Mean time between failure –the mean time between two consecutive failures
MTTR Mean time to repair – the mean time before the item is repaired.
FAT Factory acceptance test
FME(C)A Failure modes, effect (and criticality) analysis
FT Fault tree
TRL Technology readiness level
DG Decision gate
/1/ Det Norske Veritas, 2013. Recommended practice DNV-RP-A203 Qualification Procedures for New Technology, Høvik, Norway
/2/ Det Norske Veritas, 2012, Service Specification DNV-DSS-401 Technology Qualification Management, Høvik, Norway
/3/ Det Norske Veritas, 2011. Technical report prepared for Statnett, Assessment of Standards for Offshore Grids and Statnett's future role, Høvik, Norway
/4/ CIGRE, 2011, Technical Brochure, TB 483 Guidelines for the Design and Construction of AC Offshore Substations for Wind Power Plants, Paris
/5/ Det Norske Veritas, 2013. Offshore Standard, DNV-OS-J201, Offshore substations for wind farms. Copenhagen, Denmark
/6/ CIGRE, 2005 Technical Brochure, TB 269 VSC Transmission prepared by WG B4.37, Paris
/7/ IEC, 2011, Technical Report, IEC/TR 62543 – High-voltage direct current (HVDC) power transmission using voltage sourced converters (VSC), Switzerland
/8/ CENELEC, 2013, Technical Report, TR 50609 - Technical Guidelines for first HVDC Grid
/9/ CIGRE B4, The CIGRE B4 DC Grid Test System, B4-57 / B4-58, T. K. Vrana, Y. Yang, D. Jovcic, S. Dennetière, J. Jardini, H. Saad; available at: http://b4.cigre.org/Publications/Documents-related-to-the-development-of-HVDC-Grids
/10/ IEC 62501:2009 - Voltage sourced converter (VSC) valves for high-voltage direct current (HVDC) power transmission - Electrical testing
/11/ Det Norske Veritas, 2011, DNV-OS-D201, Electrical Installations, Høvik, Norway
/12/ CIGRE, 2012, Technical Brochure, TB 496 Recommendations for Testing DC Extruded Cable Systems for Power Transmission at a Rated Voltage up to 500 kV, prepared by WG B1.32, Paris
/13/ CIGRE Technical Brochure 346 Protocol for reporting the Operational Performance of HVDC Transmission Systems
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SECTION 2 INTRODUCTION TO OFFSHORE HVDC TRANSMISSION
TECHNOLOGIES
This section briefly introduces the HVDC technology and the potential technical and economic benefits which
form the incentives to exploit HVDC for offshore systems.
Electric power is generally generated as AC at power generating plants, which may be located far from load
centres. This power, traditionally, is transmitted to the load centres on three-phase, AC transmission lines.
In order to transfer the electric power from the generating plants in an efficient way with low power loss,
the voltage level is increased. The voltage is increased by step-up transformers at the sending end and the
power is transferred to the consumption centres through high voltage cables or overhead lines.
High-voltage direct current (HVDC) transmission systems are based on direct current, as opposed to the
more common high-voltage AC transmission systems. The HVDC system forms an asynchronous link
between the sending and receiving end, where AC power is rectified to DC, transported through DC lines,
and then inverted to AC again.
A simplified outline of an HVDC system is given in Figure 2-1.
Figure 2-1 HVDC system outline drawing
The conversion of electric power from AC to DC and vice versa is taking place in converter stations at each
end of the DC link. The converter station comprises power electronic converters for inverting and
rectification of the power, and normally also components such as converter transformers, smoothing
reactors, harmonic filters etc. The transmission lines, which may generally consist of power cables or
overhead lines, transfer the electric power in the form of DC voltage and current from the sending end to
the receiving end.
In an HVDC system, the converters and cables or overhead lines can be arranged into a number of
configurations. Conventional configurations are divided into monopolar and bipolar HVDC links, which again
can be subdivided further.
In a monopolar link, each terminal has one converter (i.e. only one three-phase bridge). The terminals can
be connected either in a symmetric configuration, with two power lines or cables operated at equal and
opposing polarity with the mid-point of the DC-side grounded known as the symmetric monopole, or in an
asymmetric configuration, with one line or cable operated at a high potential and with return through either
a low-voltage metallic conductor or earth/sea electrodes. The arrangement with earth electrodes implies a
continuous earth current, and is hence often not acceptable.
These possible arrangements of monopolar HVDC links are illustrated in Figure 2-2 and Figure 2-3. The
symmetrical monopole is the predominant scheme for offshore HVDC systems.
Figure 2-2 Example of an asymmetric monopolar HVDC link configuration with earth return
Figure 2-3 Example of symmetric monopolar HVDC link configuration
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In a bipolar HVDC link, each terminal has two converters that are operated at opposing polarity from a
common neutral reference. The corresponding poles at the different terminals are connected by cables or power lines as shown in the figure below. The neutrals at each terminal must also be connected to provide
a return path in case of imbalance between the two poles. This connection can be provided either by a
metallic conductor or ground/sea electrodes. In normal operation the neutral connection will only carry a minor current, but it may also be used as return conductor in case of fault at one pole. An advantage of this
topology is the possibility of operating the DC link in monopolar configuration (with reduced capacity) in
case of failure of one of the poles. With monopolar configuration, a single failure would cause complete interruption of power flow.
A possible arrangement of a bipolar HVDC link is given in Figure 2-4.
Figure 2-4 Example of a bipolar HVDC link with neutral connected to earth
Similar to AC networks, HVDC transmission systems can be designed as radial and/or meshed networks. In a meshed HVDC transmission system, converter stations are interconnected through a minimum of two
transmission lines, allowing power to be transferred via more than one path between stations.
2.1 HVDC in comparison with AC transmissionSeveral factors influence the selection between AC or HVDC solutions, such as cost, reliability, and technical limitations.
The voltage conversion is straightforward in an AC system, and is based on the conventional and well-
proven AC transformer technology. HVDC systems are based on a complex conversion process between AC
and DC voltages. Conversion solutions suitable for offshore HVDC systems are still emerging, with relatively limited operational experience especially regarding higher ratings on power capacity and voltage insulation levels.
AC transmission distance is limited by the inductance and capacitance of the transmission lines. For cable transmission, which is the only option of offshore applications, the transfer capacity is decreased in the AC
case due to the charging current of the cables. The charging current is linearly dependent on the length of
the cable and the system voltage. On the other hand, HVDC transmission provides high power-transfer capacity over long distances, both in the case of overhead lines and cables. AC transformers combine large
power capacities and high voltage insulation levels, with relatively low losses and low maintenance
requirements while the use of DC converters implies higher losses. Losses in DC cables are lower compared to AC and there is a break even distance where the AC losses combined exceeds the DC losses combined.
Furthermore, HVDC solutions provide a flexible and controllable power flow and the possibility of
interconnecting asynchronous power systems, which is not possible directly through AC.
An offshore power transmission system, interconnecting different power systems, integrating large scale
offshore wind power plants and offshore oil-and-gas installations, has been proposed as a means to achieve
greenhouse gas reductions. Traditional AC may provide economically beneficial solutions to transmit electrical power in many cases. However, with higher power capability requirements and increased distance
to shore, HVDC will in many cases be the preferred solution.
2.2 Application of offshore HVDC There is in principle three applications of offshore HVDC technologies:
— grid connection of offshore wind to shore (power to shore)
— grid connection of offshore oil and gas installations (power from shore)
— connection of offshore nodes including multi-terminal HVDC systems.
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2.3 Challenges with offshore HVDC
With respect to technology qualification, HVDC transmission technologies which are standardised and
deemed state of the art onshore are not necessarily new technologies. But, if they are to be utilised offshore
they will by definition encounter a new application area within which the technology is unproven due to a
lack of field history. The technology is then classified as novel. This implies that equipment and or system
reliability and availability in accordance with applicable performance requirements given a different
environment may introduce new risks which should be addressed. Technology qualification of the novel
technology will assist in verifying that it is fit for service.
Some of the main challenges for offshore HVDC systems lie in the lack of widely accepted standards for
offshore HVDC systems and components, environmental conditions offshore, accessibility, marine operation
limitations, and all necessary interfaces with for example offshore installations, wind farms, oil and gas
installations and land based installations.
Offshore HVDC transmission systems will typically face environmental conditions which are different, and
potentially more extreme to some of its components or subsystem, than those encountered on land.
Examples are mechanical loading from vibrations and accelerations, temperature and humidity and salt
pollution. Environmental conditions including weather and sea conditions will have a further impact on
equipment storage and transportation and other marine operations required throughout the lifecycle of the
equipment which may not be encountered with land based installations.
The volume and weight of HVDC equipment to be installed offshore should, compared to offshore oil and
gas installations, not be a challenge in itself. However, e.g. centre of gravity and large volumes might
introduce challenges for the structure of the installation. Furthermore platform design may set constraints
on solutions and physical dimensions of components. In combination with an increasing demand for higher
transfer capacities, dimensional restraints can constitute a major challenge.
Given the remote location, and possible difficulties associated with maintenance and repair, achieving a
sufficiently reliable system may constitute a significant challenge. In the long term, future development of
meshed offshore HVDC systems, being the source of multiple novelties related both to component
development and control and operation issues, is expected to be a major challenge. Furthermore, the ability
to extend the HVDC systems into larger and/or meshed systems places requirements on the interoperability
between HVDC systems from different suppliers.
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SECTION 3 INTRODUCTION TO TECHNOLOGY QUALIFICATION
Technology qualification is a systematic method to manage the uncertainties related to implementation of
new technology. The objective of the method is to provide evidence that the technology will function within
specific limits with an acceptable level of confidence. This section presents the motivation for using
Technology Qualification and gives an overview of DNV GL’s technology qualification method.
3.1 Motivation for technology qualificationImplementation of new technology or technology with limited experience introduces uncertainties that
imply risks for technology developers, financiers and end-users. As new technologies are usually only partly
covered by existing standards, guidelines or recommendations, it can be difficult for the involved
stakeholders to achieve a common understanding on whether or not a new technology is fit for purpose,
and thereby to build the confidence necessary for deploying the new technology.
DNV’s technology qualification method, described in DNV-RP-A203 /1/, provides a systematic way to
manage the uncertainties related to deployment of new technologies or technologies with limited
experience. The method is particularly valuable in cases where fitness for purpose cannot be relied on solely
by demonstrating compliance with relevant standards, guidelines and recommendations. The method
makes it possible to identify and analyse the risks associated with the new technology, and provide evidence
that it is suitable for its intended use. Technology qualification can facilitate the deployment of new
technology by reducing the risk for all stakeholders, including developers, manufacturers, financers and
end-users.
3.2 Roles in technology qualificationTechnology qualification can be applied by both technology developers and purchasers to assess the robustness of new technology. A technology developer may either use TQ internally to monitor the
technology development process, or to demonstrate the maturity of the technology to potential investors
or buyers. A purchaser will typically apply technology qualification to assess one or several alternative technologies considered for a development project. A TQ initiated by a purchaser will typically be conducted in cooperation with the technology supplier, to gain access to the information required for evaluating the
technology. In cases where strict regulations on public procurements exist, it is important to ensure separation of the technology qualification of technologies and the procurement itself.
In any of the above mentioned cases, one or more third parties may be involved to facilitate the qualification process, to provide independent judgment, or for performing analysis and tests of the technology.
3.3 The six-step technology qualification processDNV GL’s method for Technology Qualification is structured in a six-step process presented below:
Technology qualification basis
— Establishing a basis for the qualification by defining the technology to be qualified, its functions, its
intended use, its operating environment, as well as the expectations to the technology and qualification targets.
Technology assessment
— Decomposing the technology into elements, categorizing the various elements by degree of novelty
based on industry experience.
Threat assessment
— Assessing threats by identifying potential failure modes and failure mechanisms and estimating
probabilities and consequences associated with each failure mode.
Establishing the qualification plan
— Developing a plan comprising the qualification activities necessary to address the identified risks.
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Execution of the qualification plan
— Executing the activities specified in the technology qualification plan, collecting evidence through documented experience, numerical analyses and tests.
Performance assessment
— Assessing whether the evidence produced meets the requirements of the technology qualification basis.
Each step in the process is described in detail for offshore HVDC technologies in Sec.4 to Sec.9.
The flowchart in Figure 3-1 illustrates the process flow of the TQ process.
Figure 3-1 The six step technology qualification process
The output of each step in the process is used as input to the next step. The feedback loops indicates that
it might be necessary to modify the original design or qualification requirements to incorporate newly
identified threats or knowledge about the technology obtained from the qualification activities.
If the conclusion in the last step/performance assessment is that the technology has met all the
requirements set in the qualification basis, the technology qualification has been successful. This may either mean that the technology is qualified and fit for purpose, or it can have reached some intermediate milestone in the development of the technology. This will depend on what type of requirements that were
stated in the qualification basis.
3.4 Use of technology qualification in different project phasesDevelopment of new technologies usually follows a stepwise process, starting with a business idea, proceeding through a number of preliminary development stages, before it can be considered fit for purpose
and deployed. An example of a typical stepwise development process is illustrated in Figure 3-2.
Figure 3-2 Example of a technology development process
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To proceed to the next development phase, the technology usually has to pass decision gates (DG) where
the continuation of the development process will be decided. The outcome will typically depend on the
technology developer’s ability to provide the evidence that the technology has reached a certain level of
maturity and robustness. By applying technology qualification in the development process, the decision
makers will have a better basis for decisions on whether or not to continue or deploy a new technology.
3.5 Input to the technology qualification processThe input to the technology qualification should comprise all information required to assess the novel
elements of the technology to be qualified, including information on its intended usage and operating
environment, as well as requirements on performance. This information shall be collected and structured in
the first step of the technology qualification process, the qualification basis. The extent and the accuracy of
this information will vary depending on the development stage of the technology considered.
3.6 Results from the technology qualification processThe results from the technology qualification process are the conclusions on whether the new technology
meets the requirements defined in the qualification basis or not. These conclusions must be supported by
evidence and documentation of all activities performed during the qualification process. This documentation
shall provide sufficient transparency and traceability to allow independent assessment of the conclusions.
3.7 Qualification of complex systemsQualification of a complex system like an entire HVDC link will normally require the different subsystems
making up the overall system to be qualified separately before the combined system can be evaluated with
respect to fitness for purpose. The requirements of each subsystem shall be consistent with the
requirements specified for the overall system. The qualification of the combined system shall focus
particularly on the interaction between the respective subsystems.
Typically, many of the subsystems will be well-known and covered by existing standards; hence it may
seem unnecessary to perform a full qualification for these. It is, however, recommended to perform at least
a simplified assessment for all subsystems, as the novel elements may have unforeseen effects on the
presumably well-known elements.
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SECTION 4 TQ STEP 1: QUALIFICATION BASIS
The purpose of the qualification basis is to define the expectations of the technology. This is done by
specifying the technology to be qualified and the (functional) requirements that the technology will be
tested against. The qualification basis consist of a technology description and requirements specification
All information that is expected to have relevance for the expectations should be provided in the
qualification basis. The qualification basis will usually have to be updated as new information is gained
during the qualification process. Output of the qualification basis is a technology description and
requirement specification as complete as possible depending on the maturity of the technology to be
qualified.
The qualification basis will, as for the full TQ process, be developed in close collaboration between
manufacturers, client and potentially a third party.
Reference is made to DNV-RP-A203 /1/ section 6.
4.1 Technology description
4.1.1 GeneralThe technology description shall describe the technology to an extent and at a level of details appropriate
to the claim to be proven through the qualification. The information to be provided will depend on the type
of technology, and at what development stage the technology has reached. The technology description
should also make it possible to identify possible threats represented by the new technology and to create a
qualification plan to assess these threats.
The technology description should include:
— purpose for which the technology is intended.
— system description of the technology to be qualified, including system boundaries and boundary
conditions
— relevant standards and industry practices
— functional/ operational limitations
— interfaces to other systems
— main principles for technology life cycle
— operating environment.
4.1.2 Specific offshore HVDC transmission technology descriptionOffshore HVDC systems can be described using the principles used to describe onshore HVDC systems and
offshore AC electrical systems (see e.g. DNV-OS-J201). The fact that parts of the systems will be placed
offshore will require extra attention on non-electrical properties like vibrations, and corrosion compared to
onshore systems.
The technology description shall contain but not be limited to the information provided in the block diagram
below (Figure 4-1) and in the following sections.
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Figure 4-1 Illustration of some of the key elements to be included in a technology description of offshore HVDC transmission technologies
4.1.2.1 System description
Intention with the system description is to give an overview of the technology, its main interfaces and its
operational limits. Reference is made to DNV-OS-J201 /5/. The block diagram in Figure 4-2 indicates
important elements to be used for describing the electrical system.
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Figure 4-2 Illustration of some of the key elements to be included in the electrical system description
4.1.2.2 Standards and industry practices
A large part of equipment and components used in offshore HVDC transmission is covered by already
existing standards and regulations. Compliance with these standards will usually ensure safe and reliable
operation for the equipment within the defined scope. Hence, additional qualification activities will usually
not be required for these elements. However, it will still be necessary to verify that the standard ensures
sufficient performance and reliability, that the standards are valid for the specific application, and that the
equipment does comply with the standards. This documentation should be included in the qualification
basis.
4.1.2.3 Interfaces
Although many parts of an offshore HVDC system will be covered by already existing standards, the
interfaces between the different elements (that are each covered by their respective standards) will often
not be covered by these. These interfaces are a key issue and will hence have to be identified in the
Qualification Basis and covered by the technology qualification process. One example of such interfaces
would be between the offshore installation (covered by DNV-OS-J201) and electrical components (to a large
extent covered by e.g. IEC standards).
4.1.2.4 Limitations
Range of maximum and minimum operating conditions and characteristics of the offshore HVDC
transmission technologies should be provided. Description on how compliance will be gained with the
requirements specified in [4.2] to be included.
4.1.2.5 Life cycle principles
It should be described how the life cycle principles comply with the requirements specification ([4.2]).
Illustrations of elements to be included for description of the life cycle principles is included in Figure 4-1.
4.1.2.6 Environment
Reference is made to DNV-OS-J201/5/ section 5 and DNV-OS-D201/11/ section 3. Important aspects to
cover in the technology description are e.g. outdoor and indoor environmental conditions and vibrations.
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4.2 Requirement specification
4.2.1 GeneralThe requirement specification, shall as for the technology description, describe relevant requirements and
performance for the technology at a level of details appropriate to the claim to be proven through the
qualification. The information to be provided will depend on the type of technology, and at what
development stage the technology has reached. This will typically depend on the customer’s needs, as well
as other stakeholders requirements, such as authorities, compliance with rules and regulations etc. It is of
crucial importance that the requirements, and the impact of setting them, are thoroughly discussed,
understood, and agreed by all project participants.
The requirements should be quantifiable, to make it easier to test against the criteria. However, at early
stages of development it may not be possible to quantify the expectations of the technology. In such cases,
it may be possible to formulate temporary qualitative requirements
Typical requirements to be included in the requirement specification are:
— functionality and performance requirements including reliability, availability and maintainability
requirements (RAM)
— regulatory and statutory requirements
— safety, health and environmental requirements (SHE)
— life cycle requirements.
4.2.2 Specific offshore HVDC transmission technology requirement specificationThe requirements for offshore HVDC technology are highly dependent on type of technology to be qualified,
e.g. a different set of requirements would be necessary for a complete offshore HVDC system compared to
an offshore converter. Also the area of which the technology is to be deployed as well as stakeholders’
priorities influence the type of information required.
There are no industry wide accepted specifications of requirements for offshore HVDC technology. To a large
extent the different stakeholders involved will have to agree upon which requirements should be specified
from case to case.
Likely there will be similar requirements to e.g. availability of systems and components compared to what
is used onshore, while safety, health, and environment (SHE) requirements will have to be in accordance
with existing rules and regulations from the offshore and maritime industry depending on type of installation
and manning. Maintainability and reliability requirements will be specific to each case and dependent on
e.g. accessibility of the offshore platform. More stringent requirements on maintainability and reliability for
offshore HVDC technologies could be expected in order to achieve satisfactory availability of components
and systems.
The requirement specification for offshore HVDC transmission technology should contain but not be limited
to the information provided in Figure 4-3.
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Figure 4-3 Illustration of some of the key elements to be included in a requirement specification of offshore HVDC transmission technologies
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SECTION 5 TQ STEP 2: TECHNOLOGY ASSESSMENT
The purpose of technology assessment is to identify novel elements of the technology. This is achieved by
dividing the technology into manageable pieces, allowing for assessment of novelty and identification of
related key challenges and uncertainties. Within this context, novelties may be related to issues regarding
technical solutions, application, environment, etc.
Input to the technology assessment comes from the qualification basis, containing amongst others
descriptions of the technology, functional requirements and intended use. The output is a list of identified
novel elements classified based on their degree of novelty.
The technology assessment consists of two main steps, technology decomposition in which the technology
is broken down into manageable elements and the following technology categorisation where degree of
novelty of each element is assessed.
Reference is made to DNV-RP-A203 /1/ section 7.
5.1 Technology decomposition
To be able to assess the novel elements of a technology, the technology is decomposed into pieces that are
manageable for categorization in terms of novelty. Breakdown shall be performed by decomposing the
technology applying at least one of the following views: functions, sub-systems and components and
operations in all project phases.
5.1.1 Technology decomposition for offshore HVDC systemFor decomposition of offshore HVDC technologies approaches utilising functions or sub-systems is
considered to be appropriate. In the first approach, the system is divided into a number of main functions,
corresponding to the fulfilment of the intended purpose of the technology. These are further decomposed
into sub-functions, required for satisfactory implementation by supporting or adding up to the main
function. At the appropriate level, sub-functions are delegated to hardware and software components.
Functions should be defined in a way that provides answers to key questions like: when is it started/
stopped, what are the characteristic modes of operation, what is transported and from where, what are the
performance requirements etc. In the analysis of complex systems, it is recommended to utilize a
hierarchical structure, allowing for linking the expectations on the technology to functions and sub-
functions. Generally, technology decomposition of an offshore HVDC installation may require larger effort
than for a corresponding onshore system. The reason for this is the greater complexity of support systems,
arrangements required for access, resulting in possibly higher requirements on the level of redundancy.
Figure 5-1 and Figure 5-2 illustrate examples of technology decomposition related to an offshore point-to-
point HVDC system. An alternative approach of decomposing a HVDC system may be through following the
path of power transport, as presented in Figure 5-3. Application of such alternative approach in parallel to
a function or component oriented analysis may facilitate identification of interactions between subsystems
or components. It is recommended to decompose offshore HVDC systems into subsystems and components
as a minimum.
In Figure 5-1, the decomposition is presented from a system oriented approach, where an offshore HVDC
scheme is divided into sub-systems and components. Special care should be taken in order to capture how
and the level at which the main functions depend on the interfaces and interactions between the
components.
A different approach is illustrated by Figure 5-2, presenting decomposition of an installation/maintenance/
decommissioning activity, seen from a functional perspective. This decomposition method provides detailed
information specific to the activities outside normal operation, which may prove valuable in the technology
qualification.
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Figure 5-1 Example of technology breakdown of offshore HVDC system considering some of the key sub-systems and components
Figure 5-2 Example of breakdown of an installation activity
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Figure 5-3 Example of decomposition of a HVDC system based on the path of power flow
5.2 Technology categorisationNew technology typically evolves from existing proven technologies and thus normally only some elements
of the technology to be qualified are in fact novel. These elements are of interest as novelty is associated
with uncertainty. In order to identify where uncertainty is greatest, elements of technology identified
through technology decomposition are categorised based on novelty. Both the novelty of the technology
itself and its application area affect the uncertainty associated with the technology, and should be assessed.
Categorisation is performed according to Table 5-1, giving three levels related to application area and
Degree of novelty of the technology itself, respectively. Application area, classified as Known, Limited
Knowledge or New, refers to the experience of the operating condition or the purpose of application. A
different environment or different application corresponds to an increased uncertainty. If there is no
experience in the industry for a particular application of the technology, this would correspond to “New”,
while “Known” would represent the situation if there is sufficiently documented knowledge for the use of
the technology for similar conditions and applications.
The technology itself is assessed by degree of novelty of the technology, using the terms Proven, Limited
field history and New or unproven. Any change in existing technology (parts, functions, processes,
subsystems, architecture, interfaces etc), will lead to increased uncertainty, and degree of novelty will
change from Proven towards Limited field history or New or unproven.
Elements falling into category 1 represent proven technology with no new technical uncertainties where
proven methods for qualification, testing, etc can be used to document performance margins. Elements in
category 2 to 4 are defined as new technologies, having an increasing degree of technical uncertainty.
Elements falling into these categories shall be taken forward to the next step of technology qualification for
further assessment.
It should be noted that technology categorization does not consider the consequences of failure, only the
uncertainty. However, combination of uncertainties with associated consequences may be used to
determine the technology criticality, allowing for prioritising qualification activities.
5.2.1 Categorisation of offshore HVDC technologiesThe approach for categorisation of technologies related to offshore HVDC does not differ from what is
utilised in other applications.
The main uncertainties of offshore HVDC systems are associated with the application area, i.e. the use of
HVDC components offshore. Due to the fact that converter stations of existing HVDC installations are with
only few exceptions located onshore, application area could from one point of view be regarded as new for
in principle all systems and components. One exception is submarine DC-cables, a field where there is
significantly more documented service experience available. However, components that are already used
in the same application onshore and does not experience conditions different from such operation should
typically not be classified as belonging to New. Thus, application area of components operating in controlled
Table 5-1 Categorisation of technology
Application
Area
Degree of novelty of technology
ProvenLimited
experienceNew or
unproven
Known 1 2 3
Limited experience
2 3 4
New 3 4 4
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climatic environment and electrical conditions similar as onshore, can in many cases be considered as
Known. HVDC equipment experiencing the outdoor offshore climate or significant mechanical stresses at
transport, installation or operation, will on the other hand directly be considered as belonging to New. This
also applies to equipment exposed to different electrical conditions due to the offshore application. In
contrast, the application area of components of the platform structure and its auxiliary systems can in many
cases be referred to as Known, as existing proven solutions often may be reused. The difference in
utilisation of platforms may result in considering the application of some structures as New, where the high
voltages and currents in the HVDC system may have impact.
Looking at the degree of novelty of technology elements, this could range from Proven to New or unproven
for components of both the primary HVDC system and the platform with its auxiliary systems. Utilisation of
HVDC technology frequently applied in onshore applications would typically result in Proven, while systems
with e.g. increased voltage rating would correspond to New or unproven. Furthermore, interfaces may be
found between the HVDC components and the platform, resulting in interactions between sub-systems or
components which are unproven from a technology perspective.
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SECTION 6 TQ STEP 3: THREAT ASSESSMENT
The objective of this step is to identify all relevant failure modes of concern for the elements defined as new
technology in the technology assessment and, for each, assess the associated risks.
The inputs to the failure mode identification are the qualification basis (Sec.4) and the list of the new
technology elements identified in the technology assessment. The output is a failure mode register
containing all identified failure modes of concern and their associated risk. Note that it is impossible to
develop an adequate qualification plan unless the potential failure modes have been identified and are
understood.
Reference is made to DNV-RP-A203 /1/ section 8.
6.1 Definition of probability classes and consequence classesThe probability classes should be developed to capture the span in failure rates for all the identified failure
modes. For systems consisting of a variety of different components, the categories may range from failures
expected to occur several times a year to failures not expected in several thousand years, (like failures in
steel structures). Typically two or three classes are defined between the extremes very high and very low.
Table 6-1 shows an example of failure probability classes. The classes must be chosen in each individual
case using expert judgment and previous experience.
Similar to the probability classes, consequence classes must be chosen in each individual case using expert
judgement and previous experience. An example of consequence classes is shown in Table 6-2. The relation
between energy not supplied and expenses depends on type of load or generation connected to the HVDC
system. Generally expenses corresponding to energy not supplied for offshore oil and gas installation is
higher than for an offshore wind application. The example in Table 6-2 is more relevant for offshore wind
(power to shore) than for e.g. grid connection of offshore oil and gas installations (power from shore).
Table 6-1 Example of failure probability classes
No. Name DescriptionIndicative Annual
Failure Rate
1 Very Low Failure is not expected < 10-3
2 Low Failure would normally not occur during design life of the equipment 10-3 - 10-2
3 Medium Failure can be expected to occur during the design life of the equipment 10-2 - 10-1
4 High Failure occurs several times during the lifetime of the equipment 10-1 - 1
5 Very high Failure occurs several times per year of the equipment >1
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The number of defined consequence categories may vary depending on the application. In some cases
several types of consequences may be combined into one single category. Regardless how the categories
are defined, the consequences in different categories given the same score should represent similar levels
of severity. For a particular event with more than one type of impact, the type of impact giving the highest
class shall be governing in the selection of a single consequence class.
6.2 Definition of risk categories
The risk of a failure mode is the product of combined probability and consequence. To ensure an orderly
and cost-efficient execution of the qualification activities, the identified failure modes shall be ranked and
prioritised according to their associated risk. This is done by using a risk matrix, like the example in Table
6-3.
As for the probability class and consequence class tables, also the risk matrix must be customised to the
particular case. The risk matrix will typically classify the threats according to the following categories:
Table 6-2 Example of failure consequence classes for offshore wind applications
No. Name
Impact on:
Safety Environment ExpensesEnergy not supplied1) Reputation
1 Very Low Superficial injuryNo or light effect on environment
< 5000 EUR < 100 MWhlocal public
awareness but no public concern
2 LowSlight injury, nolost work days
Minor environmental
effect
5 000 -50 000 EUR
100 - 1000 MWhlocal public
concern
3 MediumSlight injury, few lost work days
Considerable environmental
effect
50 000-500 000 EUR
1 - 10 GWhregional public/slight national
media attention
4 High
Major injury, long term absence/
Permanent disability
Major environmental
effect0.5 -5 MEUR 10 - 100 GWh
National impact and public concern
5 Very high FatalityMassive
environmental damage
> 5 MEUR > 100 GWh
Extensive negative attention
in international media
1)CIGRE Technical Brochure 346 /13/ defines e.g. Equivalent Forced Outage Duration and Equivalent Forced Outage Hours which can also be used as a consequence class.
Table 6-3 Example of a risk matrix
Consequence
Probability
1Very low
2Low
3Medium
4High
5Very high
5 Very High Low risk Medium risk High risk High risk High risk
4 High Low risk Medium risk Medium risk High risk High risk
3 Medium Low risk Low risk Medium risk Medium risk High risk
2 Low Low risk Low risk Low risk Medium risk Medium risk
1 Very Low Low risk Low risk Low risk Low risk Low risk
Table 6-4 Risk categories
Term Definition
Low risk Threat will not be included in the further qualification activities.
Medium risk To be decided on an individual basis whether the threat will be subject to further qualification or not. Risk reducing measure should be considered.
High risk Risk reducing measure shall be implemented.
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The reason for not including a threat in the further qualification may either be because the associated risk
is sufficiently low, or because it is considered acceptable to leave the handling of the risk to a vendor without
the oversight of the qualification team. In the latter case the risk associated with the initial threat may not
be acceptable itself, although it is deemed acceptable to leave it to the vendor to handle it.
Risk acceptance involves a qualified balancing of benefits with risks. Stakeholders who may agree on the
degree of risk involved may disagree on its acceptability. Hence, acceptable risk is a subjective measure.
6.3 Failure mode identification and risk ranking methodologies There are several techniques for identifying and analysing failure modes that are commonly used in the
industry. The selection of method should take into consideration the complexity and maturity of the concept
being considered. Various methods for risk analysis can be used for the Failure mode identification and risk
ranking (FMIRR) step. Table 6-5 lists some of the advantages and disadvantages with different methods.
Of the methods listed above, FMECA is the most commonly used method for risk identification. It is intuitive,
widely known, and can be used for most kind of systems. Nevertheless, the method has its shortcomings,
particularly for systems where combinations of several failure modes are important.
It is recommended that an FMECA is always performed as part of a threat assessment, to come up with an
initial list of failure modes. Following, one or several of the other methods may be applied, either for
identifying additional threats, or for analysing the probabilities or consequences of already identified failure
modes or combinations of failure modes.
It is recommended to perform the identification and ranking of the failure modes through interdisciplinary
workshops, comprising experts within all fields of relevance for the technology to be qualified. The
participants in workshop must have the necessary competence to understand the technology, failure
modes, failure mechanisms and consequences of failure.
A good facilitator is a prerequisite for a successful threat assessment workshop. If conflicting interests are
anticipated, it may be desirable to have a third party facilitating the workshop.
Table 6-5 Advantages and disadvantages with different risk analyses methods
Method Advantages Challenges and disadvantages
Failure mode, effect and criticality analysis (FMECA)
Highly systematic as well as simple to apply
Investigating ONE failure mode at a time may not identify critical combinations of failures
Hazard and Operability study (HAZOP) Highly systematic tool which enables identification of the most inconceivable incidents
Resource consumingRequires detailed information for producing useful results.Experienced facilitator required
Fault Tree Analysis (FTA) Thorough investigation of (already) identified incident
Not applicable for identifying (new) incidents.Time consuming to set upNot suitable for accurately modelling all types of systems
Structured what-if checklist (SWIFT) Applicable even if detailed design information is not available
Experienced facilitator essential, as well as good checklists
Operational Problem Analysis (OPERA) Emphasis on the product interfaces Emphasis on technical problems and human error without going into details about causes
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SECTION 7 TQ STEP 4: QUALIFICATION PLAN
The objective of this step is to select qualification activities to adequately address potential threats identified
during the preceding steps and to establish a plan for executing the activities in a structured manner.
The inputs for the qualification plan are the threats identified in the risk assessment and the qualification
basis.
The development of the qualification plan comprises the following main steps:
— high-level planning to develop the overall qualification strategy
— analysis of the identified threats and selection of qualification methods
— description of the qualification activities and procedures.
The qualification activities usually constitute the bulk of the costs associated with a technology qualification.
An appropriate and well-structured plan is therefore of key importance to ensure an orderly and cost-
efficient execution of the qualification activities.
Reference is made to DNV-RP-A203 /1/ section 9.
7.1 Qualification strategyAs a first step in developing the qualification plan, an overall qualification strategy should be made. The
strategy shall specify the evidence required to meet the objective of the qualification, and outline how the
evidence should be provided in order of priority.
The identified threats should be prioritized according to their associated risk. This implies that one shall first
address any threats that may cause major changes to the design or ultimately termination of the
qualification due to the technology’s failure to meet the defined requirements. An overall milestone plan is
recommended to reflect the chosen strategy towards the goals defined for the qualification.
7.2 Selection of qualification methodsAppropriate qualification methods shall be selected to address the identified threats and to provide evidence
for evaluating whether the requirements specified in the qualification basis have been met.
The choice of qualification method will depend on the technology to be qualified, the type of threat in
question and its associated risk level.
A quick cost-benefit evaluation should be conducted for each planned activity, to ensure that the resources
are spent in the best way and at the same time provide sufficient evidence within the available time.
The following methods can be used, separately or in combination, to provide qualification evidence:
— collection and evaluation of previous documented experience with similar technology and operating
conditions
— review and expert evaluation of documentation available for the new technology
— modelling of the technology and the operating environment followed by analysis by numerical or
analytical methods
— laboratory tests, prototype test, pilot test, or full-scale testing when possible.
One qualification activity may address several threats, or several qualification activities may be needed to
address a single threat.
7.3 Qualification methods for offshore HVDC technologiesThe qualification methods to be chosen for a particular system depend on the threats to be investigated.
For an offshore HVDC system one may expect many of the same threats as for offshore systems and
electrical systems in general. In addition, there may be particular issues caused by the specific features of
an offshore HVDC system.
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Offshore application – typical issues and qualification methods
For any technical system situated offshore, threats which are of particular relevance would be those caused
by for example:
— wave motions
— vibrations and shocks
— corrosion
— ingress of water and salt.
In addition remote location and possibly reduced accessibility, which may result in more serious
consequences of an incident, shall be taken into account.
Typical qualification methods for evaluating impact from wave motions or other met-ocean conditions are
FEM analysis such as ultimate-, fatigue- or accidental-limit-state analysis. Model tests in wave pools may
also be used to verify wave impact on the platform.
For corrosion issues, review of material data, identification of possible corrosion causing contaminants, as
well as use of e.g. FEM software for calculating electrochemical potential and current distributions will be
typical methods. Also experimental methods, such as accelerated life testing may be used to evaluate issues
related to corrosion or fatigue, or for verification of models.
Electrical systems – typical issues and qualification methods
For electrical systems, typically issues related to e.g. current carrying capacity, insulation level and
coordination, short circuit capability etc, may be evaluated by the qualification activities. For electrical
power systems based on power electronics, issues related to harmonics and corresponding resonances,
electromagnetic interference and control may be of particular interest. These issues may typically be
assessed by use of simulation software for system and network studies or by means of physical testing of
components and systems in test laboratories. For high voltage systems in offshore environment, particular
qualification activities may be required to address performance or solutions in areas such as contamination
and moisture effects on high-voltage components, containment of leaking oil or gas, handling of fires,
possibilities to perform maintenance and repair and personal safety issues. This may be investigated e.g.
by laboratory tests, review of documentation and comparison with requirements set by applicable
standards.
In addition to evaluating the failure modes and performance of the respective components and sub-
systems, also the performance of the systems combined, including its interfaces, should be evaluated. This
can be performed by e.g. Monte Carlo simulation of the overall system for various operating modes and
failure states.
Many of the components and subsystems making up an offshore HVDC system will be covered by existing
standards. Compliance with standards can be accepted as qualification evidence, provided it can be verified
that the relevant parts of the standard is valid for the particular application and operating conditions and that compliance implies fulfilment of the requirements in the qualification basis. This should be documented
for traceability.
7.4 Description of qualification activitiesThe technology qualification plan shall give the direction for the qualification process and facilitate a
structured execution of the qualification activities. However, as the results from one qualification activity
may require alterations either to the technology or to the subsequent qualification activities, it is usually not advisable to make a detailed plan for the entire qualification in advance. A better strategy is to start
with the overall milestone plan, and develop a detailed plan for reaching the next milestone every time a
milestone is met.
The milestone plan should comprise the following information for each milestone:
— the evidence to be obtained at the milestone
— the threat/requirement each piece of evidence relates to
— the reasoning that relates the evidence to the threats/requirements.
— suggested qualification activities to obtain the desired evidence
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— success criteria for the evidence in meeting the milestone.
Then, for the activities required for reaching the next milestone, the following details should be included in
the qualification plan:
— detailed description of the activities to be performed
— schedule and deadline
— responsible person
— estimated costs
— documentation requirements
— any activities to verify that the qualifications have been performed according to plan.
The qualification plan will hence be a living document that will be updated several times during the
qualification. Nevertheless, it is important that the documentation from all activities is kept in its original
form, to ensure traceability.
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SECTION 8 TQ STEP 5: EXECUTION OF QUALIFICATION PLAN
The objective of this step is to conduct the qualification activities according to the qualification plan and to
document the execution and the obtained results.
Reference is made to DNV-RP-A203 /1/ section 10.
8.1 Execution of the qualification activitiesBefore an activity is started, the instructions for execution should be reviewed and understood by all
involved participants.
If the qualification activities are performed by external parties, a participant from the qualification team
shall be involved to be able to take decisions in case of unexpected events.
After an activity is completed, the documentation should be reviewed to assess whether it has been
performed according to specifications and if the acceptance criteria have been met.
8.2 Data collection and documentationThe results from the qualification activities will be the basis for evaluating whether the performance
requirements are achieved or not. The documentation requirements should be specified before the
execution of the qualification activity, and should be understood by all involved participants.
8.3 Traceability and transparency of dataIn order to ensure traceability, the data shall be organized in such a manner that there is a clear link
between the steps of the technology qualification process, from the technology qualification basis to
performance assessment. It shall be possible to trace the threats that have been identified, how they have
been addressed in the qualification activities, what evidence has been obtained, and how that evidence
meets requirements in the qualification basis. This provides opportunity for independent review of the
qualification conclusions and will enable reuse of evidence in future projects, e.g. qualification of refined
versions of the technology or other technology based on elements of this technology.
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SECTION 9 TQ STEP 6: PERFORMANCE ASSESSMENT
The objective of the performance assessment is to evaluate whether the requirements set in the
qualification basis have been met, based on the evidence obtained through the qualification activities.
Reference is made to DNV-RP-A203 /1/ section 11.
Key steps of the Performance Assessment are:
— Review the identified threats from the risk assessment and the performance requirements for the
technology from the qualification basis.
— Confirm that the qualification activities have been performed according to specifications and that the
results are reliable.
— Compare the results from the qualification activities against the stated acceptance criteria and evaluate
whether the available evidence are sufficient for concluding that the performance requirements are met
or not.
In case of failure of the technology to satisfy the requirements; clearly identify the reasons for failure and
consider the following options:
— Modify the design to fulfil the stated requirements. A new iteration of the qualification must be
performed to confirm that the new design fulfils the requirements, and that the new design doesn’t
introduce new problems. The new iteration should focus on the recent design updates; however it should
be comprehensive enough to capture any undesirable effects resulting from the updates.
— Modify the requirements to match the capabilities of the technology. This will inevitably mean that the
technology is qualified against less ambitious performance targets. Nevertheless, this may be the best
solution if the technology is not likely to meet the original requirement with reasonable alterations to
the design. Lowered requirements will usually not require a new iteration of the qualification process if
fulfilment of the new requirements is already documented through previous qualification activities.
— Abort the qualification. This may be the solution if serious problems are discovered for the technology
that cannot be resolved by modifications to the original design.
In case of success; make an end report to document the qualification process and the obtained results,
documentation requirements are given in DNV-RP-A203 section 2.3.1 /1/.
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APPENDIX A QUALIFICATION OF AN OFFSHORE POINT-TO-POINT
HVDC LINK
This case example demonstrates the technology qualification procedure applied on a hypothetical HVDC link
for connecting an offshore wind farm to the onshore grid. The example covers the first four steps in the TQ
procedure, namely the qualification basis, the technology assessment, the risk assessment and the first part
of the qualification plan.
As the objective of the example is only to demonstrate the TQ process, a complete qualification of the entire
system has not been performed. Instead, the case example starts by presenting the system to be qualified
and a suggested approach for qualification based on decomposing the system into subsystems (as described
in section [3.7]). The example then demonstrates the different steps in the qualification for one selected
subsystem.
A.1 Qualification basis (Step 1 in the TQ process)The following section presents the Qualification Basis for the case example, including the technology
description and the requirements that the technology will be qualified against.
A.1.1 Technology descriptionThe system to be qualified is a 500 MW HVDC link, connecting a wind farm situated 200 km from shore to
the onshore AC transmission grid. The system has a symmetric monopolar configuration and is based on
modular multilevel VSC converter topology. A principle sketch of the system is given in the figure below.
Figure A-1 System overview
The system to be qualified comprises the offshore converter station, the power transmission cables and the
onshore converter station, which each can be further decomposed. Below is given a brief description of
these three main elements, whereas a further decomposition is indicated only for the offshore converter
station.
Offshore converter station
The offshore converter station connects the offshore AC substations from the wind farm, transforms the
power to the transmission voltage and converts it to DC, before the power is transferred to shore via the
transmission cables.
An overview of the subsystems making up the converter station is given below.
Table A-1 Decomposition into subsystems for the offshore converter station
Converter system Internal grounding Water supply and sanitation systems
Transformer system External lightning protection Topside structure
AC Switchgear Ventilation system Jacket primary structure
DC Switchgear Central cooling system Jacket secondary structure
Control and protection systems Firefighting and protection Piling system
Communication systems Accommodation Service crane
Auxiliary power system Safety systems Helideck
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The main circuit of the converter station comprises the transformer system, the converter system, the high-
voltage switchgear, plus the cables, busbars etc. that connect the systems. The transformer system
comprises two three-phase transformers for transforming the voltage from 150 kV to 360 kV. The power is
converted to DC by the converter system comprising a reactor and a converter module for each of the three
phase units. The gas-insulated switchgear ensures prompt disconnection of the relevant parts of the system
in case of a fault or during maintenance. The different subsystems are connected by power cables, bushings
and busbars, which in this context are considered elements of the respective subsystems.
In addition to the systems above, the converter station comprises centralized systems for control and
protection, communication, grounding, auxiliary power, etc. to enable safe and controlled operation of the
converter station. Furthermore, the platform comprises accommodation, water supply and sanitary systems
to accommodate workers in periods when the platform will be manned. A helideck and a service crane on
the top deck facilitate transport of personnel and equipment.
The platform structure supporting the converter station consists of the topside and the substructure.The
topside is a welded steel structure covered by steel plates to protect the equipment from water and salt
ingress. The substructure is a four-legged steel jacket structure which is pinned to the sea floor by steel
piles. J-tubes are attached to the jacket structure for guiding the high voltage AC and DC cables onto the
platform.
Transmission cable
The transmission cable system consists of one pair of HVDC cables operated in a symmetric monopolar
configuration. Each cable has a length of 220 km, divided between 200 km submarine cable and 20 km land
cable.
Onshore converter station
The onshore converter station converts DC back to AC and feeds the power into the onshore grid. The
onshore converter station comprises a similar electrical system as the one on the offshore platform, but is
normally operating in inverter mode. The converters modules and reactors are situated inside a building
while the transformers and switchgear are placed outdoor.
A.1.2 Requirements specificationThe HVDC scheme shall be able to transfer 500 MW of electric power from the wind farm to the onshore
grid with specified availability. Further, the system shall fulfil grid codes at the AC grid connection point.
The operational life should be at least 30 years.
Guidance note:
The system requirements should first be defined for the combined system, and then derived for the different subsystems based on
the original requirements. This should be accomplished by a functional analysis. A description of applicable techniques is given in to
DNV-RP-A203 /1/. For the combined system to be qualified, all subsystems must demonstrate satisfactory performance separately
and as a combined system.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
A.1.3 Qualification basis for the selected subsystemThe following section presents the qualification basis for the selected subsystem, the offshore transformer
system. This system was chosen for illustrative purposes since it represents a fairly simple system and at
the same time having a limited track record offshore.
A.1.3.1 Technology description of the transformer system
The transformer system comprises two three-phase transformers, which are run in parallel during normal
operation, sharing the total load. Each of the transformers has rated capacity equal to the wind farm
installed capacity, to ensure the converter to be able to run at full capacity even in case of failure at one
transformer. Each transformer is connected to gas-insulated switchgear on both the primary and secondary
side. Over-voltage stresses are limited by surge arresters installed on each unit. Each transformer has
attached sensors and relays for condition monitoring that are connected to central monitoring and control
systems by means of fibre optic cables. Each transformer is installed in its own fire-resistant room with its
own air-ventilation system. The transformers are mounted to the floor by means of bolts and vibration-
preventive rubber pads.
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Important interfaces with adjacent subsystems are included in the table below.
A.1.3.2 Requirements specification for the transformer system
General requirements for the transformer system in the case example are given in Table A-3.
Guidance note:
As the objective of the case example is primarily to illustrate the principles for the qualification process, the list of requirements has
been made very brief.
Other examples of possible requirements for the transformer system could be:
— load losses (possibly at specified harmonic content)
— ability to withstand specified mechanical, thermal or electrical stress for certain time intervals
— ability to operate in specified faulty conditions (error in connected equipment etc.)
— maximum noise and vibration levels
— electromagnetic compatibility (EMC) requirements
— accuracy of measuring equipment
— maintenance requirements.
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Table A-2 Interfaces between the transformer system and adjacent subsystems
Interfacing system Interface at Interface
Switchgear Primary terminal Power cables
Switchgear Secondary terminal Power cables
Topside structure Transformer tank bottomBolts and vibration-preventive rubber pads
Central cooling system Transformer cooling system Heat exchanger
Control and protection system Sensors, alarm and tripping relays Fibre-optic cables
Ventilation system Transformer exterior Ventilation air
Internal grounding Transformer neutral Grounding cable
Table A-3 Performance requirements for the transformer system
Rated power (per transformer): 600 MVA
Rated voltage: 150/360 kV
Input voltage tolerance: +/- 15%
Service life: 30 years
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A.2 Technology assessment (Step 2 of the TQ process)
To highlight any novel elements in the transformer system, the different elements were classified according
to novelty with regard to design and application area. The main results are given in the figure below.
Figure A-2 Results from the technology assessment for the transformer system
Figure A-2 shows that all elements of the transformer systems were classified as proven with regard to
technology maturity. All the components are well known and have been widely used in power transmission
for decades. The same type of transformer system has also been used in several VSC HVDC systems with
a good track record. Nevertheless, due to limited offshore experience for this kind of transformers, the
entire transformer system has been classified as “yellow”, and should be investigated further in the threat
assessment. The offshore environment can be expected to have implication for the performance and
reliability of the system, e.g. due to vibrations, moisture and salinity, and possibly also due to limited
accessibility for maintenance.
It can be argued that not all the elements of the transformer system are likely to be affected very much by
the offshore conditions, hence classifying all elements as “yellow” may be regarded somewhat conservative.
A conservative approach is however recommended in cases where the potential effects of a new application
or environment are uncertain.
In cases when there is doubt whether a new application will have implications for the performance or
reliability of an element, it is generally recommended to include this element in the Threat Assessment. If,
however, none of the threats identified in the Threat Assessment can be directly linked to the new
application, the new application is assumed to have limited significance and should not be considered
further for this element.
A.3 Threat assessment (Step 3 of the TQ process)According to the TQ procedure, a thorough threat assessment should be performed to identify all possible
threats associated with the technology and its application. This assessment should take into account both
the technology itself and its interaction with the interfacing systems. The risk for each threat should be
estimated by analysing the associated criticality and likelihood.
However, as this case example is only for demonstrating the TQ process and due to limitations in available
data, only a simplified FMECA was performed, focusing solely on a few selected failure modes.
The probability and consequence classes used in the threat assessment are given in the tables below. For
simplicity, the probability and consequence tables given in section Sec.6 were used.
Application
Technology maturity
Proven Limited experience New or unproven
Proven
Limited experience
Oil valvesTransformer tankBushingsInsulation/cooling liquidLiquid circulation systemHeat exchangerTransformer active part Tap-changerConservator and breatherTemperature and oil level indicatorsBuchholz relayOnline condition monitor
New application
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Note:
The tables are only examples, and are not valid on a general basis. As the acceptable risks may vary from case to case, these tables
should be customised for every project.
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Table A-4 Probability classes for the treat assessment of the transformer system
Failure probability classes
No. Name DescriptionIndicative Annual
Failure Rate
1 Very Low Failure is not expected < 10-3
2 Low Failure would normally not occur during design life of the equipment 10-3 - 10-2
3 Medium Failure can be expected to occur during the design life of the equipment 10-2 - 10-1
4 High Failure occurs several times during the lifetime of the equipment 10-1 - 1
5 Very high Failure occurs several times per year of the equipment >1
Table A-5 Consequence classes for threat assessment of the transformer system
(This example is more relevant for offshore wind (power to shore) than for grid connection of offshore oil and gas installations (power from shore).
Failure consequence classes
No. Name
Impact on:
Safety Environment ExpensesEnergy not supplied1 Reputation
1 Very Low Superficial injury No or light effect on environment
< 5000 EUR < 100 MWhlocal public
awareness but no public concern
2 LowSlight injury, no lost work days
Minor environmental
effect
5 000 - 50 000 EUR
100 - 1000 MWhlocal public
concern
3 MediumSlight injury, few lost work days
Considerable environmental
effect
50 000 -500 000 EUR
1 - 10 GWhregional public/slight national
media attention
4 High
Major injury, long term absence/
Permanent disability
Major environmental
effect0.5 - 5 MEUR 10 - 100 GWh
National impact and public concern
5 Very high FatalityMassive
environmental damage
> 5 MEUR > 100 GWh
Extensive negative
attention in international
media1CIGRE Technical Brochure 346 defines e.g. Equivalent Forced Outage Duration and Equivalent Forced Outage Hours which can also be used as a consequence class.
Table A-6 Risk matrix for the threat assessment of the transformer system
Risk matrix
Consequence
Probability
1Very low
2Low
3Medium
4High
5Very high
5 Very High Low risk Medium risk High risk High risk High risk
4 High Low risk Medium risk Medium risk High risk High risk
3 Medium Low risk Low risk Medium risk Medium risk High risk
2 Low Low risk Low risk Low risk Medium risk Medium risk
1 Very Low Low risk Low risk Low risk Low risk Low risk
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The results from the simplified threat assessment are given below:
Figure A-3 Summary from a simplified threat assessment for two selected failure modes for the transformer
system
Figure A-3 shows the evaluation of two selected failure modes. “Dielectric failure” here refers to all types
of short-circuit or open-circuit states in the transformer windings or between the transformer winding and
other parts of the transformer. As shown in the table, each failure mode can have several possible failure
mechanisms and several possible consequences. Each combination of failure mechanism and possible
outcome is given an associated consequence and probability score, as well as a risk level referring to the
predefined risk matrix.
The table shows that the combinations with outcome “transformer fire or explosion” have all been assigned
the score “low risk”, while the combinations with the outcome “transformer breakdown” have been assigned
“medium risk”. This implies that further investigation should be considered for all the listed failure
mechanisms, but that that investigation of fire or explosion risks in particular is regarded unnecessary.
The low probability scores associated with the outcome “fire or explosion” are due to the fact that this will
usually be avoided by protective systems. A transformer fire or explosion would require multiple systems
to fail, which is associated with a very low probability. A transformer breakdown caused by the same
mechanisms, however, is regarded less improbable. Although several of the elements in the table have been
classified as «medium risk», this doesn’t necessarily mean that extensive qualification efforts will be
required for all of them. According to section 6, risk mitigating measures should be considered for all
“medium risk” threats, but these may still be accepted at an individual basis.
The main reason for the relatively high risk scores in Figure A-3 is the high consequence of a transformer
breakdown at an offshore converter station. According to the risk matrix in Figure A-2, even a relatively low
probability score of 2 results in “medium risk” for this type of failure. As it may not be worthwhile (or even
possible) to reduce the probability of these threats to a probability score of 1, it may be necessary to accept
some “medium risk” in this case. For these threats, the best one can do may be to make sure the
consequence of a possible transformer breakdown is kept as low as possible. This can be done e.g. by
making sure to have adequate repair procedures for the case of a transformer failure to reduce unnecessary
downtime etc.
For illustration purposes only the two mechanisms “Mechanical stress during transport or installation” and
“Vibrations due to wave motions” were selected for further investigations. For these threats, the associated
probabilities were regarded uncertain, and to be on the safe side it was decided to collect more evidence
through qualification activities.
Cons. Prob. Risk
1.01 Transformer breakdown 4 2 Med
1.02 Transformer fire or explosion 5 1 Low
1.03 Transformer breakdown 4 3 Med
1.04 Transformer fire or explosion 5 1 Low
1.05 Transformer breakdown 4 2 Med
1.06 Transformer fire or explosion 5 1 Low
1.07 Transformer breakdown 4 3 Med
1.08 Transformer fire or explosion 5 1 Low
1.09 Transformer breakdown 4 2 Med
1.10 Transformer fire or explosion 5 1 Low
1.11 Transformer breakdown 4 2 Med
1.12 Transformer fire or explosion 5 1 Low
1.13 Transformer breakdown 4 2 Med
1.14 Transformer fire or explosion 5 1 Low
Active part
(Transformer
core and
windings, incl.
Insulation)
Transform
electrical power at
150 kV from the
primary side to
electrical power at
360 kV on the
secondary side
Offshore application,
vibrations or shocks
during transport and
operation
Dielectric failure
caused by
misalignment or
fatigue of the
windings or winding
insulation
Dielectric failure
caused by intensive
ageing of the winding
insulation
Dielectric stress due
to lightning or
switching transients
Furan analysis
DP analysis
Vibtations due to
wave motions
Manufacturing failure Factory acceptance
tests
Thermal stress due to
malfunction of cooling
system
Gas-in-oil analysis
Furan analysis
DP analysis
Manufacturing failure Factory acceptance
tests
Mechanical stress
during transport or
installation
Commissioning tests
Mechanical stress
due to overcurrents
caused by fault
currents or inrush
currents
ConsequenceRisk Ranking
ID Component Function New aspectFailure mode /
Risk
Failure mechanism
or causeDetection
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A.4 Qualification plan (Step 4 of the TQ process)
A simplified milestone plan for investigating the highlighted failure modes is given below:
The following approach is suggested to address the mechanical stress on the transformer active part during
transport and installation:
— Perform expert review of the planned routes for transport, procedures and equipment to be utilized for
transport and lifting etc. to estimate expected and possible accidental acceleration forces on the
equipment.
— Assess the equipment’s capabilities to withstand the foreseen forces based on documented experience
and design documentation.
— Ultimate-limit-state analysis by using FEM software can be performed, to obtain more accurate
knowledge about the mechanical stresses.
— If the first steps indicate that the risk of failure is unacceptable, changes to the transport or installation
procedures or to the transformer design or assembly should be considered.
The following approach is suggested to investigate the mechanical stresses on transformer active part
resulting from vibrations due to wave motions:
— Investigate expected vibration conditions on the platform based on analyses performed during the
platform design or experience from similar offshore constructions in comparable wave conditions.
— Calculate the resulting forces and possible resonance in the transformer active part by means of
appropriate software tools.
— Assess the equipment’s capabilities to withstand the foreseen forces based on documented experience
and design documentation.
A.5 Execution of qualification plan and performance assessment (Step 5 and 6 of the TQ process)As the purpose of this case example is only to illustrate the qualification process, and no qualification has
been performed for a real system, the last two steps were not included. For a description of the two last
steps, see section 8 and 9, or DNV-RP-A203 /1/.
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APPENDIX B QUALIFICATION OF A MULTI-TERMINAL OFFSHORE
HVDC SYSTEM
Similarly as for the case example addressing a point-to-point HVDC link, the procedure for technology
qualification is demonstrated by its application to a multi-terminal offshore HVDC system. As the objective
of the example is only to demonstrate the technology qualification process, a complete qualification of the
entire system has not been performed. Instead, a general example system, described on a system level,
has been utilized as a basis for further assessment of selected subsystems in more detail. Further, since
general offshore aspects related to e.g. impact from met-ocean conditions have been addressed in the first
case example, the present case example is focused on challenges related to meshed multi-terminal
configurations. In this context, an HVDC grid is considered to be meshed if there is more than one
connection between at least one pair of converters in the grid.
It should be emphasized that multi-terminal offshore HVDC grids are not expected to be realized in a near
future. Further such grids will probably evolve from interconnection and integration of already existing
point-to-point links rather than construction of new meshed structures.
The case example covers the first four steps in the technology qualification procedure: the Qualification
Basis, the Technology Assessment, the Risk Assessment, and the first part of the Qualification Plan.
B.1 Qualification basis (Step 1 of the TQ process)The following section presents the qualification basis for the example case, including the technology
description and the requirements that the technology will be qualified against.
B.1.1 Technology descriptionThe fictitious four terminal example system layout selected as basis for evaluation is presented in Figure B-
1. It consists of four AC and DC buses to which four AC/DC converters are connected. The DC buses are
interconnected by DC cables, creating a meshed structure. The AC buses belong to one out of four different
grids (A-D), where A is intended to represent an onshore AC grid; B an offshore load like e.g. an aggregated
oil and gas production facility; and C and D offshore wind power plants. Further, the HVDC system is based
on VSC.
The selected example grid could possibly have developed from one original point-to-point connection
between buses A and B, intended to provide power from shore. At subsequent design of the offshore wind
power plants providing power at bus C and D, it was decided to create a meshed (ring) structure, increasing
redundancy of power transfer to/from shore without the need of an additional onshore converter station.
For the present illustration, offshore HVDC converter stations and submarine cables can, in principle, be
assumed to be similar to what has been discussed previously for the point-to-point case example. Details
regarding these components are thus not given here. However, in a complete technology qualification
process, the technology description should contain information on subsystems and components relevant for
the evaluation.
From the system operation perspective, single line diagrams and ratings, conditions at interfaces to
adjacent systems, standards, regulations and grid codes typically define the system and conditions for operation.
Thus, in the present example, focusing on system aspects of the HVDC grid, system boundaries are defined
as the AC buses on the high voltage side of converter transformers. At these boundaries, the HVDC system has to fulfil requirements set by grid codes and other regulations.
Examples of requirements on the HVDC system could be:
— level of support of reactive power,
— limitations on harmonic currents or voltages,
— ability to provide certain level of active power,
— ability to transfer power from one node to another, and
— system availability
— system losses.
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Due to the fact that possibilities to fulfil requirements will be strongly dependent on the overall system
availability, the technology description should contain a description of maintenance activities required to
obtain a sufficient reliability over time.
All standards relevant for the qualification of the technology should be gathered and studied to identify
standardized requirements and parts of the technology that falls outside the conventional standards. At
present there are only a few related to VSC technology available, but several others are in the process of
being developed. Selected standards and ongoing standardization activities are presented in App.C.
Figure B-1 Layout of multi-terminal HVDC example system
B.1.2 Requirements specificationThe requirement specification of an offshore multi-terminal HVDC system would contain a large set of
requirements, comprising requirements on functionality and performance, fulfilment of regulations, SHE
aspects etc.
On a power transmission system level, main requirements could typically be on functionality and
performance, e.g. ability to transfer power between specific buses with a specific reliability level, and
regulatory aspects such as grid codes. From these main requirements, a number of requirements necessary
for assessment of subsystems may be derived. A typical requirement is that the system fulfils an operating
criterion, such as the N-1 criterion, which implies that the failure of any single equipment should not result
in disconnection of load.
Thus, for the present example, focusing on electrical power system level, three main requirements are
identified for the HVDC system:
— The HVDC system should be able to provide sufficient power to the offshore loads in system B.
— The HVDC system should be able to transfer the produced power from the offshore wind power plants
in systems A and B.
— The HVDC system should fulfil grid codes specified by AC systems A-D.
Availability requirements associated with the above capabilities would typically also be different. It might,
for example, be considered to be more important to provide power to system B than to transfer power
between the other systems, which should be reflected in allowed number of outages and total down time.
B.2 Technology assessment (Step 2 of the TQ process)In order to identify novel elements of the technology, it should first be decomposed into manageable pieces,
allowing for assessment of novelty and uncertainties related to each of these. It is important to note that
technology components such as the master controller are also subsystems even though they may appear
to be overarching aspects of the system.
B.2.1 DecompositionConsidering the multi-terminal HVDC system in Figure B-1, this can be decomposed into four main sub-
systems: the converter stations, cables, overhead lines and control centre (which could be located in a
converter station). For the purpose of the present example, the converter station has been further
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decomposed into sub-systems, with special focus on the control and communication, see Figure B-2.
Implementation of a DC Fault Current Breaker has been treated separately and may include its own specific
DC components as well as hardware and software related to control and protection.
A more thorough decomposition of the converter station can be found in case 1.
Figure B-2 Example of decomposition of multi-terminal system. It should be noted that this decomposition only includes a part of all systems and components of a multi-terminal system
B.2.2 Categorisation To identify novel elements of the technology, the different sub-systems in Figure B-2 were categorized
according to novelty with respect to technology maturity and application area. For simplicity, in the present
case “application area” refers solely to the use in a multi-terminal HVDC grid. It should be emphasized that
the placement of components in the table are for illustration purposes only and might not reflect their actual
status. The resulting categorisation is shown in Table B-1.
Table B-1 Example of categorization of sub-systems in multi-terminal grid
Impact of multi-terminal
Technology maturity
Proven Limited experience New or unproven
Proven Cables AC componentsDC componentsIntra-station communication
Limited experience
Control centreVSC converterConverter control
New application
Inter-station communicationDC Fault Current BreakerEmergency controlPower flow control
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As indicated in Table B-1, cables, AC and DC components and intra-station communication are considered
to be Proven with respect to technology maturity. All these components are well known and have been
widely used in power transmission applications for decades. The same types of components have also been
used in several VSC HVDC systems with a good track record. Moreover, the same components are not
foreseen to experience any major impacts from application in a multi-terminal grid, and thus they are
categorised as Proven in this respect.
The technology maturity of VSC converters depends on, amongst others, voltage and power ratings, design,
and control strategies. In this example, technology maturity of converters have been categorized as Limited
experience since the converter ratings are above any previously installed VSC ratings. Furthermore, it can
also be argued that there is limited service experience if converters are based on multi-level VSC converter
technology. On the categorization dimension defined by the impact of applying the technology in a multi-
terminal system, VSC converters are considered having Limited experience, since: on one hand it is not
foreseen much difference in operational impact compared to a point-to-point system, while on the other
hand, control and protection aspects may place new requirements on the converter compared to a point-
to-point system. For the present example, focusing on system aspects of a multi-terminal application,
components of communication and control systems are categorized as being of different maturity levels.
Control strategies for emergency and power flow are considered as New with respect to technology maturity
as well as application area due to the fact that an HVDC grid is a new application, and hence there are no
conventional solutions that can be directly applied. Based on service experience from previous HVDC
applications, communication systems are considered to be Proven technology, experiencing different level
of impact from the use in a multi-terminal grid. Inter-station communication, assigned a high level of
uncertainty (New application), and is for example believed to be more critical when applied in a multi-
terminal HVDC grid compared to a point-to-point link. Such communication is also closely connected to
foreseen challenges related to interoperability of equipment from different vendors increasing the
uncertainty.
In this case example, the inter-station communication and power flow control, categorized as new
technologies, are selected and taken to the next step of the TQ process.
B.3 Threat assessment (Step 3 of the TQ process)A simplified threat assessment was performed for the two systems selected in the previous section, the
inter-station communication and the power flow control.
As in the first case example, the probability and consequence tables given in Sec.6 were used for the threat
assessment. As previously stated, however, these are not valid on a general basis and should be customised
for every project.
The main results from the threat assessment are presented in Table B-2.
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In Table B-2, failures resulting in no/very low consequences have been omitted. This could be situations
where e.g. redundant systems fully take over the functionality of the faulted component without any
interruptions, or when redundant systems are out of operation but necessary information exchange can be
handled via manual operations.
It should be noted that probabilities presented in Table B-2 are preliminary assessments which are based
on assumptions. By further break down of failure mechanisms and associated causes, and performing a full
risk analysis, improved estimates may be obtained. As Table B-2 illustrates, combinations of multiple
Table B-2 Example of threat assessment of the multi-terminal system
Notes:1 Failing communication from one converter station to the others/control centre, with redundant systems out of operation, is assumed to lead to an automatic reduction in power transfer capacity of the affected station. Other stations are without impact and can remain in normal operation 2 Overloading requires that backup system and over-current protection are out of operation.3 Failure in determination of correct power flow, with redundant systems out of operation, results in insufficient power transfer the station, including tripping.
Cons. Prob. Risk
1 Communication
1.1 Inter station
communication
Transfer information
between computer
systems in converter
stations
Meshed HVDC grid,
reliability and
redundancy
Automatic
communication
not possible
Broken fibre or wire Reduced capacity of station A 1 4 2 Med
1.2 Reduced capacity of station B 1 3 2 Med
1.2 Reduced capacity of station C or D 1 2 2 Low
1.3 Failing electro-optical
converter
Reduced capacity of station A 1 4 2 Med
1.4 Reduced capacity of station B 1 3 2 Med
1.4 Reduced capacity of station C or D 1 2 2 Low
1.5 HF filters and coupler failure Reduced capacity of station A 1 4 2 Med
1.6 Reduced capacity of station B 1 3 2 Med
1.7 Reduced capacity of station C or D 1 2 2 Low
1.8 A/D -D/A converter and
amplifier failureReduced capacity of station A 1 4 2 Med
1.9 Reduced capacity of station B 1 3 2 Med
1.10 Reduced capacity of station C or D 1 2 2 Low
1.11 Radio link failure Reduced capacity of station A 1 4 2 Med
1.12 Reduced capacity of station B 1 3 2 Med
1.13 Reduced capacity of station C or D 1 2 2 Low
1.14 Power supply failure Reduced capacity of station A 1 4 2 Med
1.15 Reduced capacity of station B 1 3 2 Med
1.16 Reduced capacity of station C or D 1 2 2 Low
1.17 Computer and I/O failure Reduced capacity of station A 1 4 2 Med
1.18 Reduced capacity of station B 1 3 2 Med
1.19 Reduced capacity of station C or D 1 2 2 Low
1.20 Software failure Reduced capacity of station A 1 4 2 Med
1.21 Reduced capacity of station B 1 3 2 Med
1.22 Reduced capacity of station C or D 1 2 2 Low
2 Control
2.1 Power flow control Allow for coordinated
control of power flow
in the HVDC grid
Meshed HVDC grid,
control
Non-optimised
power flow
Inter-station communication
faluire
Grid codes not fulfilled 2 4 Med
2.2 Over-loadning of cables2 5 1 Med
2.3 Insufficent power transfer to B3 5 3 High
2.4 Insufficent power transfer from C&D3 2 3 Med
2.5 Computer failure Grid codes not fulfilled 2 4 Med
2.6 Over-loadning of cables2 5 1 Med
2.7 Insufficent power transfer to B3 5 3 High
2.8 Insufficent power transfer from C&D3 2 3 Med
2.9 Software failure Grid codes not fulfilled 2 4 Med
2.10 Over-loadning of cables2 5 1 Med
2.11 Insufficent power transfer to B3 5 3 High
2.12 Insufficent power transfer from C&D3 2 3 Med
2.13 Lack of input data (from
measurements or regulations)
Grid codes not fulfilled 2 4 Med
2.14 Over-loadning of cables2 5 1 Med
2.15 Insufficent power transfer to B3 5 3 High
2.16 Insufficent power transfer from C&D3 2 3 Med
2.17 Human factor Grid codes not fulfilled 2 4 Med
2.18 Over-loadning of cables2 5 1 Med
2.19 Insufficent power transfer to B3 5 3 High
Insufficent power transfer from C&D3 2 3 Med
Consequence
Risk Ranking
ID Component Function New aspectFailure mode /
Risk
Failure mechanism
or cause
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failures or abnormal conditions may lead to severe consequences. Hence, methodologies suitable for
analysis of failure combinations, such as fault and event tree analyses, should be applied as part of the
qualification activities to investigate the selected failure modes. The use of experts and expert opinions is
a vital part of such methodology.
B.4 Qualification plan (Step 4 of the TQ process)The objective of this step is to select and prepare a structured plan for execution of qualification activities
to adequately address failure modes and uncertainties classified as potential threats in the preceding step.
As a first action, an overall qualification strategy should be established, specifying what evidence is required
to meet the objective of the qualification and outlining how the evidence should be provided. Identified
threats should be prioritized according to their associated risk, allowing for first addressing threats having
the greatest expected impact.
For the present case example, qualification activities addressing threats towards the two sub-systems inter-
station communication and power flow control have been chosen for further investigation.
According to the threat assessment in Table B-2, the greatest risks associated with both inter-station communication failure and power flow control failure would be lack of power at bus B, directly affecting main
qualification requirements on system capacity and availability. For the communication such consequence
would result from a situation where the primary system fails, at the same time as redundant systems are not in operation and there is no defined or implemented solution for handling of communication loss. For the power flow control system, a failure has to occur when redundant systems are out of operation.
According the TQ procedure, threats associated with a “high risk” should first be eliminated, and thereafter threats characterised as having “medium” risk should be addressed.
Consequently, as a first step, it is decided to prioritize qualification activities in detail assessing probabilities
of failure mechanisms/causes listed in Table B-2 which are relevant for power availability at station B. The aim of these activities should be to derive refined estimates of probability for each mechanism, allowing for
determination of the total availability of the respective sub-systems. The outcome should allow for
identification of need for improvement of e.g. specific hardware solutions, reducing the associated risk to “medium” or “low”.
A list of possible activities addressing failure probabilities of primary causes is given below:
— Expert assessment of available documentation describing: system design including component design
and installation; solutions for implementation of redundancy; maintenance requirements and policies;
and spare policies.
— Collection and expert assessment of service experience from installations of similar systems in similar
environments. Information could be expected to be found from documentation of existing AC and HVDC
installations, oil and gas industry, IT and telecom, etc.
— Verification through testing. In order to verify the level of redundancy, models of the communication
system and power flow control should be developed and used for testing of overall system performance
when one or several sub-systems fail. In order to make the activity cost effective, the test system would
probably be implemented as a combination of software simulation and hardware. Test procedures
should be carefully planned, allowing for catching situations where total system performance is relying
on redundant subsystems.
In order to asses if the HVDC system can meet the stated requirements on power transfer capacity at all times, power systems studies should be performed. The analysis should include limitations and
requirements from interfacing AC systems, which may influence the transfer capacity of the HVDC system.
Such studies should involve contingency analysis, to identify a list of critical contingencies which will define the transfer capacity of the HVDC system at different operating conditions.
B.5 Execution of qualification plan and performance assessment (Step 5 and 6 of the TQ process)As the purpose of this case example is only to illustrate the qualification process, and no qualification has
been performed for a real system, the last two steps were not included. For a description of the two last
steps, see section 8 and 9, or DNV-RP-A203 /1/.
Recommended practice – DNVGL-RP-0046:2014-08 Page 45
DNV GL AS
APPENDIX C STANDARDIZATION WORK AND OTHER INITIATIVES
There is a number of on-going and finalized standardization work and initiatives in the industry which is
important for the use of the RP. Below is a list of a few selected activities as of October 2013.
Cigré
— SC B4 - HVDC and Power Electronics
— B4-52, B4-55, B4-56, B4-57, B4-58, B4-59, B4-60
— SC B1 - Insulated Cables
— B1.27, B1.32, B1-34, B1-35, B1.38, B1.40, B1.43.
EC DG Energy
— Working group for offshore/onshore grid development.
NSCOGI
— WG 1 Offshore Transmission Technology.
ENTSO-E
— Regional Group North Sea (RG NS).
IEC/CENLEC
— TC 115 High Voltage Direct Current (HVDC) transmission for DC voltages above 100 kV
— CLC/SR 115 High Voltage Direct Current (HVDC) Transmission for DC voltages above 100 kV
(Provisional)
— IEC 62747 – Terminology for voltage sourced converters (VSC) for HVDC systems
— IEC 62751-2 - Determination of power losses in high-voltage direct current (HVDC) converter stations.
German commission for electrical, electronic & information technologies
— Technical guidelines for first HVDC grids - A European study group.
DNV GL
— DNV-OS-J201 Offshore Substations for Wind Farms.
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Identified relevant standards for offshore HVDC /3/
Figure C-1 Selected standards for offshore HVDC identified in the report “Assessment of Standards for Offshore Grids and Statnett's Future Role” /3/
Standard Topic Source Component Application Area Voltage
CIGRE 086 1994 Overvoltages on HVDC cables. Final Report Cigre Cables Onshore/Offshore Electrical 400kV
CIGRE 097 1995 System tests for HVDC installations Cigre General Onshore/Offshore Testing/Commisioning N/A
CIGRE 215 2002 HVDC converter stations for voltages above +/- 600 kV Cigre Converter Onshore/Offshore Electrical <800kV
CIGRE 370 2009 Integration of large Scale Wind Generation using HVDC and Power Electronics Cigre General Onshore/Offshore Electrical N/A
CIGRE WG B4.52 HVDC Grid Feasibi l ity Study Cigre General Onshore/Offshore Feasibil ity N/A
DNV-OS J201 Offshore substations for wind farms DNV General Offshore Safety <15kV
DNV-OS-D201 Electrical installations, offshore standard DNV General Offshore Electrical <15kV
DNV-RP-B401 DNV Recommended Practice, Cathodic Protection Design DNV Surface protection Offshore Corrosion Protection NA
EN 50336 Bushings for transformers and reactor cable boxes not exceeding 36 kV Cenelec Bushings Onshore/Offshore Electrical <36kV
EN 50522:2010 Earthing of power installations exceeding 1 kV a.c. Cenelec General Onshore Electrical >1kV
EN 61936-1:2010 Power instal lations exceeding 1 kV a.c. - Part 1: Common rules ) superseds HD637 S1 Cenelec Earthing, bonding Onshore Electrical >1kV
EN 61936-1:2010 Power instal lations exceeding 1 kV a.c. - Part 1: Common rules ) superseds HD637 S1 Cenelec General Onshore Electrical >1kV
FSS Code International Code for Fire Safety Systems IMO Fire protection Offshore Fire NA
IEC 60071-1 Insulation co-ordination – Definitions, principles and rules IEC Switchgear Onshore/Offshore Electrical <800kV
IEC 60071-2 Insulation co-ordination – Application guide IEC Switchgear Onshore/Offshore Electrical <800kV
IEC 60076 Power Transformers IEC Transformer Onshore/Offshore Electrical N/A
IEC 60168:
Tests on Indoor and Outdoor Post Insulators of Ceramic Material or Glass for Systems with
Nominal Voltages Greater Than 1 000 V IEC Bushings Onshore/Offshore Testing/Commisioning >1kV
IEC 60633 Terminology for high-voltage direct current (HVDC) transmission IEC General Onshore/Offshore Terminology >100kV
IEC 61378-2 Converter transformers - Part 2: Transformers for HVDC applications IEC Transformer Onshore/Offshore Electrical N/A
IEC 61378-3 Converter transformers - Part 3: Application guide IEC Transformer Onshore/Offshore Electrical N/A
IEC 61803 Determination of power losses in high-voltage direct current (HVDC) converter stations IEC Converter Onshore/Offshore Losses <800kV
IEC 61892 Mobile and fixed offshore units – Electrical instal lations IEC General Offshore Electrical <35kV
IEC 61975 High-voltage direct current (HVDC) instal lations - System tests IEC General Onshore/Offshore Testing/Commisioning >100kV
IEC 62001
High-voltage direct current (HVDC) systems - Guidebook to the specification and design
evaluation of A.C. fi lters IEC Reactive component Onshore/Offshore Electrical <800kV
IEC 62199 Bushings for D.C. application IEC Bushings Onshore/Offshore Electrical >1kV
IEC 62271 High-voltage switchgear and controlgear IEC Switchgear Onshore/Offshore Electrical <245kV
IEC 62501
Voltage sourced converter (VSC) valves for high-voltage direct current (HVDC) power
transmission - Electrical testing IEC Converter Onshore/Offshore Testing/Commisioning <800kV
IEC 62544 Active fi lters in HVDC applications IEC Reactive component Onshore/Offshore Electrical <800kV
IEC/TR 62543
High-voltage direct current (HVDC) power transmission using voltage sourced converters
(VSC) IEC General Onshore/Offshore Electrical <800kV
IEEE Std 525-2007 IEEE Guide for the Design and Instal lation of Cable Systems in Substations IEEE Cables Onshore/Offshore Electrical <35
IEEE Std.1240-2000 IEEE Guide for the Evaluation of the Reliabil ity of HVDC Converter Stations IEEE Converter Onshore/Offshore Reliability N/A
IEEE Std.C37.122-2010 IEEE Standard for High Voltage Gas-Insulated Substations Rated Above 52 kV IEEE General Onshore/Offshore Electrical >52kV
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