Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of...

23
Name of Faculty: SANJAY BHANDARI Discipline: Automobile Engineering Semester: 4 TH Subject: Theory of Machine, Theory of Machine Lab Lesson Plan Duration: 15 weeks (January,2018- Apri,2018) Week Theory Practical Lecture Day Topics (including assignment test) Practical Day Topic 1 1. Machine Structure, Kinematic link, Pair and chain, 1 To study various types of Kinematic links, pairs, chains and Mechanisms. 2. Grueblers criteria 3. Constrained motion 4. Degrees of freedom 2 5. Four Bar chain mechanism 2 To study inversions of 4 Bar Mechanisms, Single and Double slider crank mechanisms. 6. Single slider crank chain mechanisms 7. Inversions, Applications 8. Kinematic analysis of simple mechanisms 3 9. Determination of velocity and acceleration, 3 To plot slider displacement, velocity and acceleration against crank rotation for Single slider crank mechanism. 10. Friction in screw and nut, Pivot and collar 11. Thrust bearing,Plate and disc clutches 12. Flat , V Belt and rope drives 4 13. Ratio of tensions, Effect of centrifugal and initial tension 4 Draw Klein’s construction for Single slider crank mechanism. 14. Condition for maximum power transmission 15. Open and crossed belt drive 16. Assignment Test 1 5 17. Gear profile and geometry, 5 To study the different type of the belt drives. 18. Nomenclature of spur gears 19. Nomenclature of helical gears 20. Gear trains: Simple 6 21. Compound gear trains 6 To study various type of cam and follower arrangements. 22. Epicyclic gear trains 23. Determination of speed and torque 24. Cams Types of cams 7 25. Design of profiles 7 To plot follower displacement v/s cam rotation for various Cam Follower systems. 26. Knife edged followers with and without offsets forVarious types of follower motions 27. Flat faced followers with and without offsets forVarious types of follower

Transcript of Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of...

Page 1: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

Name of Faculty: SANJAY BHANDARI

Discipline: Automobile Engineering

Semester: 4TH

Subject: Theory of Machine, Theory of Machine Lab

Lesson Plan Duration: 15 weeks (January,2018- Apri,2018)

Week Theory Practical

Lecture

Day

Topics (including assignment test) Practical

Day

Topic

1

1. Machine Structure, Kinematic link,

Pair and chain,

1

To study various types of

Kinematic links, pairs, chains

and Mechanisms. 2. Grueblers criteria

3. Constrained motion

4. Degrees of freedom

2

5. Four Bar chain mechanism

2

To study inversions of 4 Bar

Mechanisms, Single and Double slider crank mechanisms.

6. Single slider crank chain mechanisms

7. Inversions, Applications

8. Kinematic analysis of simple

mechanisms

3

9. Determination of velocity and

acceleration,

3

To plot slider displacement,

velocity and acceleration against crank rotation for Single slider

crank mechanism. 10. Friction in screw and nut, Pivot and

collar

11. Thrust bearing,Plate and disc clutches

12. Flat , V Belt and rope drives

4

13. Ratio of tensions, Effect of centrifugal

and initial tension

4

Draw Klein’s construction for

Single slider crank mechanism.

14. Condition for maximum power

transmission

15. Open and crossed belt drive

16. Assignment Test 1

5

17. Gear profile and geometry,

5

To study the different type of

the belt drives.

18. Nomenclature of spur gears

19. Nomenclature of helical gears

20. Gear trains: Simple

6

21. Compound gear trains

6

To study various type of cam

and follower arrangements.

22. Epicyclic gear trains

23. Determination of speed and torque

24. Cams – Types of cams

7

25. Design of profiles

7

To plot follower displacement

v/s cam rotation for various

Cam Follower systems.

26. Knife edged followers with and

without offsets forVarious types of follower motions

27. Flat faced followers with and without

offsets forVarious types of follower

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motions

28. Roller ended followers with and without offsets forVarious types of

follower motions

8

29. Numericals on gear train

8

To study various types of gears-Spur, Helical, Double helical,

Spiral, Bevel gear, Hypoid 30. Numerical on cam profile and follower

movement

31. Assignment Test 2

32. Static and dynamic balancing

9

33. Single mass in different planes

9

To study various types of gear trains – Simple, Compound and

Epicyclic 34. Several masses in different planes

35. Balancing of reciprocating masses

36. Primary balancing

10

37. Concepts of secondary balancing Single

10

To find co-efficient of friction between belt and pulley.

38. Multi cylinder engines (Inline)

39. Balancing of radial V engine

40. Direct crank method

11

41. Reverse crank method

11

To study the working of Screw Jack and determine its

efficiency. 42. Numerical on balancing: Static

43. Numerical on balancing: Dynamic

44. Assignment test 3

12

45. Free vibrations of single degree of freedom systems

12

Draw the involute and cycloidal teeth profile.

46. Forcedvibrations of single degree of

freedom systems

47. Damped vibrations of single degree of freedom systems

48. Force transmitted to supports

13

49. Vibration isolation

13

To perform the experiment for

static balancing on Static Balancing Machine

50. Vibration absorption

51. Torsional vibration of shaft

52. Single systems

14

53. multi rotorsystems

14

To perform the experiment for

dynamic balancing on Dynamic

Balancing machine 54. Geared shafts

55. Critical speed of shaft

56. Numerical on free vibration

15

57. Numerical on forced vibration

15

Determine the turning moment

on crank shaft neglecting weight

of the connecting rod in the reciprocating parts of an engine

58. Numerical on damped vibration

59. Assignment test 4

60. Assignment test 5

Page 3: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

Name of Faculty: MUKESH KUMAR

Discipline: Automobile Engineering

Semester: 4TH

Subject: CHT, CHT Lab

Lesson Plan Duration: 15 weeks (January,2018- Apri,2018)

Week Theory Practical

Lecture

Day

Topics (including assignment test) Practical

Day

Topic

1

1 Combustion in premixed flames

1

Experiments on Thermal

conductivity of solids, liquids and

liquids 2 Combustion in diffusion flames

3

4 Test and Assignment-1

2

5 Combustion process in IC engines.

2

Experiments on Natural convection and forced convection. 6

7

8

3

9 Stages of combustion

3

Experiments on Boiling heat transfer and cooling tower

10

11 Flame propagation

12 Rate of pressure rise.

4

13 Cycle to cycle variation.

4

Experiments on emissivity and

absorvity

14 Abnormal combustion

15 Theories of detonation

16

5

17 Effect of engine operating variables

on combustion 5

Experiments on Heat exchangers

18

19

20 Assignment Test 2

6

21 Droplet and spray combustion

theory

6

Experiments on LMTD methods

22

23

24 Stages of combustion

7

25 Delay period & peak pressure

7

Experiments on mass transfer.

26

27

28 Heat release

8

29 Gas temperature

8

Experiments on temperature

distribution, thermal stresses and

Heat transfer in piston, Cylinder

liner, Cylinder head, fins and values.

30 Diesel knock 31

32

9

33 Assignment Test-3

9

Experimental investigation of

combustion and heat transfer in IC

engines 34 Basic definitions of Heat Transfer

In IC Engines

35 Conduction heat transfer

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36 Radiation heat transfer

10

37 Convective heat transfer.

10

Experimental Photographic studies of combustion processes, P-θ

diagram in SI and CI engine. 38 Numerical on conductive, radiative

and convective heat transfer 39

40

11

41 Temperature distribution in piston

11

Experimental Anemometry 42 Thermal stresses in piston

43 Cylinder liner

44 Cylinder head

12

45 Fins and values

46

47

48 Test-4

13

49 Photographic studies of combustion

processes

50

51 P-θ diagram in SI

52

14

53 P-θ CI engines

54 Anemometry

55 Temperature measurement in piston

56

15

57 Cylinder liner

58 Cylinder head

59 engine valves

60 Assignment, test 4

Page 5: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

Name of Faculty: PAPPALA RAMAKRISHNA

Discipline: Automobile Engineering.

Semester: 4th

Subject: Automobile engineering Materials, Automobile engineering Materials Lab

Lesson Plan Duration: 15 weeks (January, 2018- Apri,2018)

Week Theory Practical

Lecture

Day

Topics (including assignment test) Practical

Day

Topic

1

1 Crystal structure – BCC, FCC and HCP

structure.

1

To study crystal structures with the help of

ball model.

2 Unit cell – crystallographic planes and

directions, miller indices.

3 Assignment on crystal structure.

4 Crystal imperfections, point, line, planar and

volume defects.

2

5 Grain size, ASTM grain size number;

Constitution of .alloys.

2

To study crystal structures and crystals

imperfections using ball models.

6 Assignment on crystal imperfection.

7 Solid solutions, substitutional and interstitial.

8 Phase diagrams, Isomorphism, eutectic,

peritectic..

3

9 Assignment on solid solutions.

3

To study microstructures of metals/ alloys

through microscopic observation.

10 Eutectoid and peritectroid reactions.

11 Iron carbide equilibrium diagram.

12 Class test on unit one.

4

13 Classification of steel and cast Iron

microstructure, properties and application.

4

To study hardening (by quenching) of

steel specimen by Jominy Test.

14 Assignment on classification of steels.

15 Full annealing, stress relief, recrystallisation

and spheroidizing.

16 Normalizing, hardening and Tempering of

steel.

5

17 Assignment on heat treatment.

5

To observe effect of tempering temperature on the property of given steel

specimen.

18 Isothermal transformation diagrams.

19 Cooling curves superimposed on I.T. diagram CCR.

20 Numerical on cooling curves.

6

21 Hardenability, Jominy end quench test.

6

To study microstructure of heat-treated

steel through microscopic observation.

22 Austempering.

23 Martempering.

24 Case hardening, carburizing, nitriding,

cyaniding.

7

25 Carbonitriding ,Flame and Induction

hardening.

7

To study thermo-setting of plastics.

26 Class test on unit two.

27 Criteria of selecting materials for automotive

components.

28 Viz cylinder block, Cylinder head, piston,

piston ring

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8

29 Gudgeon pin, connecting rod.

8

To study the creep behavior of a given

specimen.

30 Crank shaft, crank case, cam, cam shaft.

31 Engine valve, gear wheel , clutch plate, axle,

bearings.

32 Assignment on automobile components

material selection.

9

33 Chassis, spring, body panel, radiator, brake

lining etc.

9

To study the mechanism of chemical

corrosion and its protection.

34 Classs test on unit three.

35 Types of polymer, commodity and

engineering polymers.

36 Properties and applications of PE, PP, PS,

PVC.

10

37 Properties and applications of PMMA, PET.

10

To study the properties of various types of plastics.

38 Properties and applications of PC, PA, ABS,

PI.

39 Properties and applications of PAI, PPO,

PPS, PEEK..

40 Properties and applications of PTFE

Polymers.

11

41 Urea and Phenol formal deliydes.

11

To study Bravais lattices with the help of

models.

42 Engineering Ceramics.

43 Assignment properties of materials.

44 Properties and applications of Al2O3,

SiC,Si3.

12

45 Properties and applications of N4, PSZ and

Sialon.

46 Fibre and particulate reinforced composites.

47 Mechanism of plastic deformation, slip and

twinning.

48 Types of fracture

13

49 Testing of materials under tension.

50 Compression and shear loads .

51 Hardness tests –Brinell.

52 Numerical on hardness tests(Brinell).

14

53 Hardness tests -Vickers .

54 Hardness tests- Rockwell.

55 Numerical on hardness tests(vickers).

56 Impact test Izod .

15

57 Impact test charpy.

58 Numerical on hardness tests(izod,charpy).

59 Fatigue and creep test.

60 Class test unit four.

Page 7: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

Name of Faculty: PARVEEN

Discipline: Automobile Engineering

Semester: 4th

Subject: AUTOMOTIVE FUELS & LUBRICANTS

Lesson Plan Duration: 15 weeks (January,2018- Apri,2018)

Week Theory Practical

Lecture

Day

Topics (including assignment test) Practical

Day

Topic

1 1 Introduction, Structure of petroleum. .

2 Refining process & Product of refining

process

3 Fuels for spark-ignition engines

4 Knock rating of SI engine Fuels

2 5 Octane number requirement

6

7 Diesel fuels

8 LPG as SI engine fuel

3 9 Non petroleum fuel Additives .

10 Introduction, Manufacture of methanol,

11

12 Manufacture of ethanol

4 13 Comparison of properties of alcohols

14 Gasoline as engine fuels

15 Engine performance with pure alcohols 16

5 17 Alcohol-gasoline fuel blends efficiency

18

19 Alcohols as diesel fuels

20 Vegetable oils as diesel fuels

6 21 Bio-gas as diesel fuel

22 Introduction, Total engine friction . 23 Effect of engine variables on engine

24 friction,

25 Determination of engine friction

7 26 Lubrication principles

27 Bearing lubrication,

28 Functions of lubricating system

8 29

30 Properties of lubricating oil, Additives

31 Classification of lubricating oils

32 Service rating of oils

9 33 Lubricating system

34 Oil filters

35 Crankcase ventilation

Page 8: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

36 Engine performance and lubrication.

10 37 Find Temperature dependence of viscosity of lubricating oil by Redwood

viscometer

38 Viscosity index of lubricating oil by Say bolt viscometer

39

40 Flash and fire points of fuels

11 41 Flash and fire points of lubricants

42 ASTM distillation test of gasoline

43

44 Drop point of grease

12 45 Mechanical penetration in grease

46 Aniline distillation test of gasoline

47 Reid vapour pressure test

48

13 49 Study of Bomb Calorimeter

50 sources of air leakage & its

disadvantages

51

52 Non petroleum fuel Additives

14 53 Comparison of properties of alcohols

54 Functions of lubricating system

55 Study of Gas Calorimeter

56

15 57 Gasoline as engine fuels

58 Bio-gas as diesel fuel

59 Determination of engine friction

60 Assignments

Page 9: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

Name of Faculty: VIPIN KUMAR

Discipline: Automobile Engineering

Semester: 6th

Subject: AUTOMOTIVE INSTUMENTATION & EMBEDDED SYSTEMS, CAED Lab

Lesson Plan Duration: 15 weeks (January,2018- Apri,2018)

Week Theory Practical

Lecture

Day

Topics (including assignment test) Practical

Day

Topic

1.

1. Instrument Classification

1.

Design and Drawing of

Cylinders as given in Exercise

Problems Sheet.

2. Characteristics of Instruments

3. Characteristics of Instruments: Static

4. Characteristics of Instruments :

Dynamic

2.

5. Experimental error analysis

2.

Design and Drawing of

Pistons as given in Exercise Problems Sheet.

6. Systematic and random errors

7. Statistical analysis

8. Uncertainty, Experimental planning

3.

9. selection of measuring instruments

3.

Design and Drawing of Piston

pins and Piston rings as given

in Exercise Problems Sheet.

10. Reliability of instrument

11. Modern automotive instrumentation

12. Computerized instrumentation system

4.

13. Assignment / Test 1

4.

Design and Drawing of

Connecting Rod Assembly as

given in Exercise Problems Sheet.

14. Multiplexing

15. Sampling and advantages

16. Measurements – fuel quality, Coolant temperature

5.

17. Measurements – oil pressure ,vehicles

speed, Display devices

5.

Design and Drawing of

Crankshafts, as given in

Exercise Problems Sheet.

18. LED, LCD, VFD, CRT and types

19. CAN network

20. the glass cockpit and information

system

6.

21. Onboard diagnostics – fault code displays

6.

Design and Drawing of Flywheels as given in Exercise

Problems Sheet.

22. Off board diagnostics engine data

display

23. Expert system occupant protection system

24. Airbag deployment system security and

warning systems

7.

25. Chemical gas analyzers

7.

Design and Drawing of Inlet and Exhaust Valves as given

in Exercise Problems Sheet.

26. Thermal gas analyzers

27. magnetic gas analyzers

28. optical gas analyzers

Page 10: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

8.

29. Measurement of smoke, dust and moisture

8.

Design and Drawing of Cam and Camshafts as given in

Exercise Problems Sheet. 30. Gas chromatography

31. Gas spectrometry

32. Measurement of pH

9.

33. Review of basic measurement techniques

34. Assignment/ Test 2

35. Introduction to functional building

blocks of embedded systems

36. Register

10.

37. memory devices

38. Instrument Classification

39. Characteristics of Instruments

40. Static and dynamic

11.

41. Experimental error analysis

42. Systematic and random errors

43. Statistical analysis

44. Uncertainty

12.

45. Experimental planning

46. Selection of measuring instruments

47. Reliability of instruments

48. Assignment/ Test 3

13.

49. Introduction to basic concepts of RTOS

50. Basics of real time & embedded system

operating systems

51. RTOS – Interrupt handling

52. task scheduling

14.

53. Embedded system design issues in

system development process

54. Action plan

55. use of target system

56. Emulator

15.

57. use of software tools

58. Reliability of instruments

59. Assignment/ Test 4

60. Assignment Test 5

Page 11: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

Name of Faculty: MUKESH KUIMAR

Discipline: Automobile Engineering

Semester: 6th

Subject: Automotive Transmission

Lesson Plan Duration: 15 weeks (January,2018- Apri,2018)

Week Theory Practical

Lecture

Day

Topics (including assignment test) Practical

Day

Topic

1.

1. Clutch- Different types of clutches

2. Cone Clutch

3. Centrifugal Clutch,

4. Single Plate Clutch

2.

5. Multiple Plate Clutch

6. Working principles and constructions of

Cone Clutch

7. Numerical on cone clutch

8. Working principles and constructions of

Centrifugal Clutch

3.

9. Numerical on centrifugal clutch

10. Working principles and constructions of Single Plate Clutch

11. Numerical on single plate clutch

12. Working principles and constructions of

Multiple Plate Clutch

4.

13. Torque capacity and design aspects, gear

Box- method of calculation of gear ratios for

vehicles

14. Performance characteristics in different speeds

15. Different types of gear box, Speed

synchronizing device, Gear materials, lubrication

16. All spur and internal gear type planetary

gearboxes

5.

17. Construction and working of Ford T-model

18. Construction and working of Cotal Gear box

19. Construction and working of Wilson Gear

box

20. Determination of gear ratios,

6.

21. Automatic overdrives

22. Partial balancing,

23. Fluid coupling-Construction details,

24. Principle, advantages and limitations

7. 25. Torque capacity, slip in fluid coupling

26. Performance characteristics

Page 12: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

27. Means used to reduce drag torque in fluid coupling

28. Principal of torque conversion

8.

29. Single, multi stage torque converters

30. Polyphase torque converters

31. Performance characteristics.

32. Dead weight governors-Porter

9.

33. Constructional and operational details of

typical hydraulic transmission drives

34. Assignment,Test-1

35. Define Automatic transmission

36. Discuss relative merits

10.

37. Discuss relative demerits when compared to

conventional transmission

38. Automatic control of gears,

39. Study of typical automatic tansmissions

40. Ford and Chevrolet drive,

11

41. Automatic control of gear box

42. Assignment,Test-2

43. Hydrostatic drives advantages and

disadvantages

44. Principles of hydrostatic drive systems

12

45. Assignment test 3

46. Construction and working of typical hydrostatic drives 47.

48. Explain Janney Hydrostatic drive

13

49. Electrical drives- advantages and limitations.

50.

51. General Electric Drive System

52. Principles of Ward Leonard system of control

14

53. Principles of Modified Ward Leonard

system of control

54.

55. Modern electric drive for buses

56. Performance characteristics

15

57. Assignment test -3

58. Assignment test -4

59. Assignment test -5

60. Assignment test -6

Page 13: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

Name of Faculty: PARVEEN

Discipline: Mechanical Engineering

Semester: 6th

Subject: Automobile Pollution Control, AETPM Lab

Lesson Plan Duration: 15 weeks (January,2018- Apri,2018)

Week Theory Practical

Lecture

Day

Topics (including assignment test) Practical

Day

Topic

1 1 Vehicle population assessment in

metropolitan cities and contribution to

pollution

1 Study of hydraulic,

electrical and eddy current

dynamometers

2 Effects on human health and environment

3 global warming

4 transient operational effects on pollution

2 5 Types of emission, 2 Valve timing and port timing diagram 6 Pollutant formation in SI Engines

7 mechanism of HC

8

3 9 CO formation in Four stroke and two

stroke SI engines

3 Performance test on two

wheeler SI engine 10 NOx formation in SI engines

11 Effects of design and operating variables

on emission formation 12

4 13 Control of evaporative emission. 4 Performance test on automotive multi-cylinder

SI engine

14 Two stroke engine pollution

15 Pollutant formation in CI engines 16

5 17 Smoke and particulate emissions in CI engines

5 Performance test on

automotive multi-cylinder CI engine

18 Effects of design and operating variables

on CI engine emissions 19

20 Nox formation and control

6 21 Noise pollution from automobiles 6 Performance test on

variable compression ratio

engine 22 measurement and standards

23 Design of engine

24 selection of operating variables for control of emissions 7 25 7 Retardation test on I.C.

Engines. 26 EGR

27 Thermal reactors

28 secondary air injection

8 29 8 Morse test on multi-

cylinder SI engineStudy of

P-θ and P-V diagrams for

IC engine with piezo-

30 Catalytic converters

31 Catalysts

32 Fuel modifications

Page 14: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

electric pick up, charge amplifier, angle encoder.

9 33 9 Pollutant formation in SI

engines 34 fuel cells

35 Two stroke engine pollution controls.

36 NDIR

10 37 FID 10 Pollutant formation in CI

engines 38 Chemiluminescent analyzers

39 Gas Chromatograph

40

11 41 smoke meters 11 Control of emissions from SI and CI engines 42 Emission standards

43 Driving cycles – USA, Japan, Euro and

India.

44 Test procedures – ECE, FTP Tests

12 45

46 SHED Test

47 chassis dynamometers

48 Reid vapour pressure test

13 49

50 Study of Bomb Calorimeter

51 dilution tunnels

52 Non petroleum fuel Additives

14 53

54 Comparison of properties of alcohols

55 Types of emission,

56 Pollutant formation in SI Engines

15 57

58 Design of engine

59 Emission standards

60 Effects of design and operating variables

on emission formation

Page 15: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

Name of Faculty: RAHUL MALIK

Discipline: Automobile Engineering

Semester: 8th

Subject: Non Destructive testing

Lesson Plan Duration: 15 weeks (January,2018- Apri,2018)

Week Theory Practical

Lecture

Day

Topics (including assignment test) Practical

Day

Topic

1.

1. Destructive testing:

N.A 2.

3. Introduction

4.

2.

5. Classification of ndt techniques

6.

7. Non visual examination

8.

3.

9. Bore-scope

10. Video devices

11. Magnetic particle testing

12.

4.

13. Operating principal

14. Magnetising technique

15.

16. Assignment 1

5.

17. Test 1

18. Liquid penetrating technique

19.

20. Principle

6.

21. Process description

22. Ultrasonic testing

23.

24. Definition

7.

25. Advantages

26. Applications

27. Inspection methods

28.

8.

29. Radiography

30. Electromagnetic radiation sources

31.

32. Process description

9.

33. Assignment 2

34. Test 2

35. Thermography

36.

10.

37. Infrared theory

38. Contact

39. Non-contact methods

40. Accoustic emission testing

Page 16: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

11.

41. Eddy current testing

42.

43. Leak testing

44.

12.

45. Bubble emission testing

46.

47. Air leak testing

48.

13.

49. Assignment 3

50. Test 3

51. CASE STUDIES: on defects in casting

52.

14.

53. CASE STUDIES: rolling

54.

55. CASE STUDIES: welding

56.

15.

57. CASE STUDIES: heat-treating

58.

59. Assignment 4

60. Test 4

Page 17: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

Name of Faculty: RAHUL MALIK

Discipline: Automobile Engineering

Semester: 8th

Subject: Quality Control & Reliability Engineering

Lesson Plan Duration: 15 weeks (January,2018- Apri,2018)

Week Theory Practical

Lecture

Day

Topics (including assignment test) Practical

Day

Topic

1.

1. Introduction

N.A. 2. definition of quality

3. Basic concept of quality

4. Definition of SQC

2.

5. Benefits and limitation of SQC

6. Quality assurance

7. Quality cost

8. Variation in process

3.

9. Factors

10. Process capability

11. Process capability studies and simple

problems

12. Theory of control chart

4.

13. Uses of control chart

14. Control chart for variables

15. X chart

16. R chart

5.

17. e chart

18. Assignment /Test 1

19. Control chart for attributes

20. Control chart for proportion or fraction defectives

6.

21. P chart

22. N p chart

23. Control chart for defects

24. C and U charts,

7.

25. State of control and process out of control

identification in charts

26. Lot by lot sampling & types

27. Probability of acceptance in single

sampling techniques

28. Probability of acceptance in double

sampling techniques

8.

29. Probability of acceptance in multiple

sampling techniques

30. O.C. curves

31. Producer’s Risk and consumer’s Risk

32. AQL

9.

33. LTPD, AOQL

34. Concepts standard sampling plans for AQL

and LTPD

Page 18: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

35. Uses of standard sampling plans

36. Assignment / test 2

10.

37. Life testing & Objective

38. Failure data analysis

39. Mean failure rate

40. Mean time to failure

11.

41. Mean time between failure Hazard rate

42. System reliability

43. Series, parallel configuration

44. mixed configuration & simple problems

12.

45. Maintainability

46. availability & simple problems

47. Acceptance sampling based on reliability

test

48. O.C Curves

13.

49. Assignment/ Test 3

50. Reliability improvements

51. Techniques

52. Use of Pareto analysis

14.

53. Design for reliability

54. Redundancy unit and standby redundancy

55. Optimization in reliability

56. Product design

15.

57. Product analysis

58. Product life cycles

59. Product development

60. Assignment/ Test 4

Page 19: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

Name of Faculty: SANJAY BHANDARI

Discipline: Automobile Engineering

Semester: 8th

Subject: EMERGING AUTOMOTIVE TECHNOLOGIES

Lesson Plan Duration: 15 weeks (January,2018- Apri,2018)

Week Theory Practical

Lecture

Day

Topics (including assignment/test) Practical

Day

Topic

1.

1. Challenges and concepts for the 21st

century

N.A

2. Crucial issues facing the industry

3. approaches to meet these challenges

4. Fuel cell

2.

5. Type of fuel cell

6. Advantages of fuel cell

7. Current state of the technology,

8. Potential and challenges

3.

9. Advantages of hydrogen fuel

10. Disadvantages of hydrogen fuel

11. Assignment/ Test 1

12. Advances in diesel engine technology

4.

13. Direct fuel injection gasoline engine

14. Diesel particulate emission control

15. Throttling by wire

16. Variable valve timing

5.

17. Method used to affect variable Valve Timing

18. Electromagnetic Valves

19. Cam less engine actuation

20. Need, benefits, potentials and challenges of

Cam less engine actuation

6.

21. Technology implications for the

Automotive Industry

22. Technological revolution that will occur as

a result of the adoption of 42 volt systems

23. Technology implications for the

Automotive Industry

24. Numericals

7.

25. Assignment / Test 2

26. Types of hybrid systems

27. Objective of hybrid systems

28. Advantages of hybrid systems

8.

29. Current status

30. Future developments

31. Prospects of Hybrid vehicles

32. Starts stop operation

9.

33. Power assist

34. Regenerative braking

35. Advanced lead acid batteries

Page 20: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

36. Alkaline batteries

10.

37. Lithium batteries

38. Development of new energy storage

systems

39. Deep discharge ultra capacitors

40. rapid charging ultra capacitors

11.

41. Assignment/ Test 3

42. X-By Wire

43. Advantage over hydraulic systems

44. Use of Automotive micro controllers

12.

45. Types of sensors

46. Use of actuators in an automobile

environment

47. Constantly Variable Transmission

48. Benefits of Constantly Variable

Transmission

13.

49. Brake by wire

50. Advantages over power braking System

51. Electrical assist steering

52. Steering by wire

14.

53. advantages of Steering by wire

54. Semi-active suspension system

55. fully-active suspension system

56. Advantages of fully active suspension

system

15.

57. Advantages of semi active suspension system

58. Problems on suspension system

59. Assignment/ Test 4

60. Assignment/ Test 5

Page 21: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

Name of Faculty: PARVEEN

Discipline: Mechanical Engineering

Semester: 8th

Subject: AWTE & LAB

Lesson Plan Duration: 15 weeks (January,2018- Apri,2018)

Week Theory Practical

Lecture

Day

Topics (including assignment test) Practical

Day

Topic

1 1 Measuring Observation, Disassembly,

Machining, Installing New Part

1 AUTOMOTIVE SERVICE

TOOLS: Measuring Tools, Hand

Tools, Special Service Tools, and Shop Cutting Tools, various Power

Tools.

2

3 Reassembly, Adjustment, Measuring

Tools, Hand Tools

4

2 5 Special Service Tools, and Shop Cutting Tools

2 WORK SHOP TOOLS AND EQUIPMENT: Hydraulic Jack, Axle Stand, Hydraulic Lift, Creeper, Hydraulics Press, Lubricating Equipment, Cleaning Equipment, Electrical Equipment and Tools, Pneumatic Equipment and Tools.

6 Various Power Tools, Hydraulic Jack,

Axle Stand

7 Hydraulic Lift, Creeper, Hydraulics Press

8

3 9 Electrical Equipment and Tools, Pneumatic

Equipment and Tools

3 MACHINES USED IN AUTOMOTIVE MACHINIG WORKSHOP: Lathe, Drilling Machine, Boring Machine, Grinding Machine, Valve Seat Cutter or Grinder, Lapping Machine, Honing Machine.

10 Lathe, Drilling Machine, Boring Machine, Grinding Machine 11

12 Valve Seat Cutter or Grinder, Lapping Machine

4 13 Honing Machine, Electromechanical Auto

Lift, Four Post Hoist, Hydraulic Hoist

4 LIFTING EQUIPMENT: Electromechanical Auto Lift, Four Post Hoist, Hydraulic Hoist, Work Shop Crane, Mechanical Hoist

14

15

16 Natural& Artificial drafts, Chimney height,

5 17 Work Shop Crane, Mechanical Hoist efficiency

5 ENGINE CARE EQUIPMENT: Cylinder Leakage Tracer, Ridge Reamer, Cylinder Hones, Piston Ring Tools, Piston Ring Expander, Engine Compression Gauge, Radiator Pressure Gauge, Tachometer, Engine Analyzer, Monitor Scan Tool Systems, Perception 2 Channel Scope and Graphics Multi meter, Infra Red Thermometer, Digital Oscilloscope, Spark Plug Cleaner And Tester

18 Cylinder Leakage Tracer, Ridge Reamer,

Cylinder Hones 19

20 Piston Ring Tools, Piston Ring Expander

6 21 Engine Compression Gauge, Radiator

Pressure Gauge

6 WHEEL CARE EQUIPMENT: Wheel Balancing Machine, Wheel Alignment Equipment, Turning Radius Gauge, Camber Caster King Pin Gauge, Toe in Gauge, Tyre

22

23 Tachometer, Engine Analyzer, Monitor

Scan Tool Systems

24 Perception 2 Channel Scope and Graphics

Page 22: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile

Multi meter Changer, Tyre Inflator 7 25 7 WELD SHOP EQUIPMENT: Welding

Equipment, Spot Welding Machine, Plasma Cutting Machine, MIG Welding Machine, TIG Welding Machine.

26 Infra Red Thermometer, Digital

Oscilloscope 27

28 Spark Plug Cleaner And Tester, Wheel

Balancing Machine

8

29 Wheel Alignment Equipment, Turning

Radius Gauge

8 PAINT SHOP EQUIPMENT: Spray Paint Booth, Sun Scanners 30

31 Camber Caster King Pin Gauge, Toe in

Gauge, Tyre Changer & Tyre Inflator 32

9 33 Overview, Body and Frame Repair

Equipment,

9 CLEANING EQUIPMENT: Pressure Automatic Touch Free Car Wash System, High Pressure Steam Jet Cleaning, Vehicle Washers, Hose Reels, Auto Service Unit, Two/ Three Wheeler Washers,

34 Bench Type, Floor Type, Platform Type,

Intermediate Type

35 Measuring Equipment, Cutting Equipment,

Sanding Equipment 36

10 37 Tools for Panel Repairs, Tools for Removal and Mounting

10 INJECTOR SERVICING EQUIPMENT: Nozzle Tester, Nozzle Cleaning Tool Set, Vacuum Fuel Pump Pressure Gauge, Fuel Injector Cleaning, Injector Cleaner

38

39 Energy losses in steam turbines, stage efficiency

40 Tools for Clamping, Safety Devices,

Consumable Materials & Others 11 41 11 AIR CONDITION SERVICE EQUIPMENT: A/C Recovery Units, UV Leak Detection Kit, Refrigerant Identifier

42 Welding Equipment, Spot Welding

Machine

43 Plasma Cutting Machine, MIG Welding

Machine 44

12 45 TIG Welding Machine, Spray Paint

Booth, Sun Scanners

46 Pressure Automatic Touch Free Car Wash

System 47

48 High Pressure Steam Jet Cleaning, Vehicle

Washes, Hose Reels

13 49 Auto Service Unit, Two/ Three Wheeler

Washers

50

51 Nozzle Tester, Nozzle Cleaning Tool Set,

Vacuum Fuel Pump Pressure Gauge 52

14 53 Fuel Injector Cleaning, Injector Cleaner,

A/C Recovery Units

54 UV Leak Detection Kit, Refrigerant

Identifier 55

56 Flash Timing Light, Battery Starter Tester,

Battery Hydrometer Set

15 57 Battery Charger, Automotive Emission

Analyzer

58 High Thermal Brake Tester, Brake Lath

Brake Bleeder, Description, Work Cloth,

Safe and Tidy Work, Fire Prevention,

Electrical Equipment

59

60 Smoke Opacity Meter, Brake Tester

Page 23: Discipline: Automobile Engineering29. Numericals on gear train 8 To study various types of gears-Spur, Helical, Double helical, Spiral, Bevel gear, Hypoid 30. Numerical on cam profile