1

Direct Reduction Iron Plant

Group Golf

Selimos, Blake A.Arrington, Deisy C.

Sink, BrandonCiarlette, Dominic F. (Scribe)

Advisor : Orest Romaniuk

Table of Contents

» 3-4 Design Basis / Block Flow Diagram» 5 – Process Flow Diagram» 6 – Initial Control Scheme» 7-8 – Plant Layout» 9-11 – Calculations» 12-14 – Convection Section» 15-20 – Economics» 21-22 – Report» 23 - Summary

2

Block Flow/Design Basis

3

Design Basis

4

Process Flow Diagram

5

Initial Control Scheme

6

Plant Layout (1)

7

12

3

4 5 6

1. Ejector2. HX -13. HX -24. Reformer5. Oxy booster6. Furnace

7. Storage

8. Tankage9. Building Road Railroad Wind

77

9

7

8

Plant Layout (2)

Energy Balance Data and Equations

9

Calculation Summary

10

Heat Exchanger Calculations

11

Convection Section Issues

12

Convection Section Recommendations

13

Convection Section Recommendations

14

Equipment

15

Catalysts

16

PersonnelEmployees Man hours per day worked

7 Operators 56

5 Engineers (shared with 3 plants) 40/3

1 Complex manager (shared with whole plant) 8/9

20 Administration (shared with whole plant) 160/9

3 Safety (shared with whole plant) 24/9

4 Medical staff (shared with plant) 32/9

1 Maintenance (shared with plant) 8/9

3 Supervisor 24

Total 120

17

Expenses

18

Revenue

19

Profit

20

Payback Period

21

Report

22

Report

Summary

24

25

QUESTIONS?

References

26

Flow Diagram (1)

27

Flow Diagram (2)

28

Flow Diagram (3)

29

Flow Diagram (4)

30

31

Steam System