Dimensions - IROCK Crushers€¦ · TC-20 The TC-20 tracked crusher has the largest hopper in its...
Transcript of Dimensions - IROCK Crushers€¦ · TC-20 The TC-20 tracked crusher has the largest hopper in its...
Dimensions
TC-20
The TC-20 tracked crusher has the largest hopper in its class and is built for big loads and even bigger
production. IROCK’s TC-20 produces a uniform, cubical product that will increase your bottom line.
Features
• A 15-cubic-yard fixed Hardox® hopper is paired with a 52-inch by 16-foot vibrating grizzly feeder
with a larger crusher inlet for increase production rates. The TC-20’s feeder is the longest among
tracked crushers and allows operators to feed material with a large wheel loader.
• A 48-inch-wide discharge conveyor can stockpile up to a maximum height of 10-feet, 11-inches.
Operators can hydraulically lower or raise the conveyor to feed stockpiling conveyors and make
maintenance easier.
• The standard ROCK BOX reduces wear on the discharge point by forming crushed material into a
natural rock shelf to serve as a liner.
• A standard wireless remote control offers standard full plant functions and two-speed tracking for easy
maneuverability around a job site or onto a trailer.
Specifications
GENERAL
MODEL TC-20
SHIPPING DIMENSIONS
LENGTH 57' 8-15/16"
WIDTH 11' 8-7/16"
HEIGHT 12' 4-13/16"
WEIGHT 98,500 lbs
OPERATING DIMENSIONS
LENGTH 57' 7"
WIDTH 17' 3"
HEIGHT 12' 7"
POWER
ENGINE CAT® C-13 ACERT DIESEL , "C" INTERMITTENT DUTY, (Tier 3) EMISSIONS
APPROVED
ENGINE HP 440 HP
CLUTCH HPTO 12 HYDRAULICALLY APPLIED DRY CLUTCH
FUEL TANK CAPACITY 140 GALLONS
HYDRAULICS - PLANT
SYSTEM #1
SYSTEM #1 OPERATES THE FEEDER, RIGHT TRACK, LEFT TRACK, MAIN
CONVEYOR, SIDE CONVEYOR, MAGNET BELT, AND CRUSHER DOOR.
SYSTEM #1 IS DRIVEN OFF TWO PUMPS MOUNTED ON THE CAT C13 SAE No 1 FLYWHEEL HOUSING. DUEL REAR PTO OPERATES AT 1.3 TIMES ENGINE
SPEED WITH SAE "C" 14T 12/24 DP SPLINE SHAFT INPUT.
SYSTEM #2
SYSTEM #2 SUPPLIES HYDRAULIC POWER TO THE CLUTCH, GALTECH
VALVE, AND THE COOLING RADIATOR. THE GALTECH VALVE OPERATES THE OPTIONAL MAIN CONVEYOR FOLD, SIDE CONVEYOR FOLD, UPPER
APRON ADJUST, LOWER APRON ADJUST AND ALSO CONTAINS A CHECK
VALVE FOR HEATING THE OIL WHEN IT IS BELOW THE SETPOINT. PUMP
DRIVE ROTATES SAME DIRECTION AS CRANKSHAFT AT 1.14 TIMES ENGINE
SPEED WITH SAE"B" 13T 16/32 DP SPLINE SHAFT INPUT.
HYDRAULIC TANK
CAPACITY 80 GALLONS
HYDRAULIC OIL CASTROL DUAL RANGE HV 46 (ISO 46) OR EQUIVALENT
PUMPS - SYSTEM #1 TWO (2) DANFOSS SERIES 45 J-FRAME OPEN CIRCUIT, VARIABLE PISTON
PUMPS. 45CC/REV PER PUMP. (2.75 CU IN/REV PER PUMP)
GPM - SYSTEM #1 55.6 GPM AT 1800 RPM AND 64.8 GPM AT 2100 RPM
MAXIMUM PSI - SYSTEM
#1 4495 PSI ( 310 BAR) CONTINUOUS
FEEDER MOTOR
RINEER SERIES 15 VANE MOTOR - 5 CU IN/REV (82 CC/REV) - 8.7 GPM AT 400
RPM TO 17.3 GPM AT 800 RPM. MAX PRESSURE 3000 PSI (207 BAR)
CONTINUOUS. SAE 14 T 12/24 PITCH SHAFT
MAIN CONVEYOR
MOTOR
DANFOSS ORBITAL MOTOR - 38.4 CU IN/REV (629 CC/REV) - 12.1 GPM AT 325
FPM. MAX PRESSURE 2900 PSI (200 BAR) CONTINUOUS, 3630 PSI (250 BAR)
INTERMITTANT, 4350 PSI (300 BAR) PEAK. 1-1/2" DIA STRAIGHT KEYED
SHAFT
SIDE CONVEYOR MOTOR
DANFOSS ORBITAL MOTOR - 7.6 CU IN/REV (125 CC/REV) - 3.9 GPM AT 400
FPM. MAX PRESSURE 3050 PSI (210 BAR) CONTINUOUS, 3990 PSI (275 BAR)
INTERMITTANT, 4280 PSI (295 BAR) PEAK1-1/4" DIA STRAIGHT KEYED SHAFT
MAGNET BELT MOTOR
DANFOSS ORBITAL MOTOR - 7.6 CU IN/REV (125 CC/REV) - 3.9 GPM AT 400
FPM. MAX PRESSURE 3050 PSI (210 BAR) CONTINUOUS, 3990 PSI (275 BAR)
INTERMITTANT, 4280 PSI (295 BAR) PEAK1-1/4" DIA STRAIGHT KEYED SHAFT
TRACK MOTOR
KAYABA TWO SPEED MOTOR OPERATES AT 3.0 CU IN/REV (49.9 CC/REV) AT
LOW SPEED AND 5.2 CU IN/REV (85.9 CC/REV) AT HIGH SPEED. MAXIMUM
FLOW PER TRACK IS 25.3 GPM PER PUMP IN LOW OR HIGH SPEED.
PUMP - SYSTEM #2 TUROLLA D-SERIES GEAR PUMP 1.37 CU IN/REV (22.51 CC/REV)
MAXIMUM PSI - SYSTEM
#2 4000 PSI (276 BAR) CONTINUOUS
GPM - SYSTEM #2 12.1 GPM AT 1800 RPM AND 14.2 GPM AT 2100 RPM
LOW TEMPERATURE SET
POINT 60 DEG F. (ADJUSTABLE THROUGH PLUS+1 CONTROLLOR ONLY )
RECOMMENDED
OPERATING
TEMPERATURE
86 DEG F TO 140 DEG F (30 DEG C T0 60 DEG C)
HYDRAULIC FLUID
CHANGE INTERVALS
FIRST CHANGE: 500 HOURS AFTER START-UP. 2000 HOURS OR ONCE A YEAR
AFTERWARDS. NOTE: FLUID SAMPLES ARE THE BEST DETERMINATION FOR
SUITIBILITY OF CONTINUED USE OF HYDRAULIC FLUIDS UNDER EXTREME
OPERATING CONDITIONS.
REQUIRED CLEANLINESS
CLASS 18/16/13 (ISO 4406-1999)
MAGNET/CHUTE
MODEL MSI
BELT WIDTH 36"
MAIN DISCHARGE CONVEYOR
BELT WIDTH 48"
BELT TYPE 3-PLY 330 PIW
CONVEYOR LENGTH 42' 3-13/16"
HEAD PULLEY TYPE DRUM WITH 1/2" LAGGING
HEAD PULLEY
DIMENSIONS 16" DIA X 51" FACE WIDTH
TAIL PULLEY TYPE WING
TAIL PULLEY
DIMENSIONS 12" DIA X 51" FACE WIDTH
BEARINGS TYPE - HEAD BALL BEARING 2-BOLT PILLOW BLOCK
PULLEY
BEARING SIZE - HEAD
PULLEY 3-7/16" DIA
BEARINGS TYPE - TAIL
PULLEY 2-15/16" BALL BEARING 2-BOLT PILLOW BLOCK
BELT CLEANER 48" PRIMARY BELT CLEANER WITH PIT VIPER BLADE - TWIST TENSIONER
DRIVE TYPE ORBITAL MOTOR - TMT 630
IDLERS CEMA B, 5"DIA CANS X 48" BELT WIDTH
RETURN IDLERS CEMA B, 5" DIA CANS X 48" BELT WIDTH
SIDE FINES CONVEYOR
BELT WIDTH 24"
BELT TYPE 2-PLY 220 PIW
CONVEYOR LENGTH 13' 11-7/8"
HEAD PULLEY TYPE DRUM WITH 1/2" LAGGING
HEAD PULLEY
DIMENSIONS 12" DIA X 26" FACE WIDTH
TAIL PULLEY TYPE WING
TAIL PULLEY
DIMENSIONS 8" DIA X 26" FACE WIDTH
BEARINGS TYPE - HEAD
PULLEY BALL BEARING 2-BOLT PILLOW BLOCK
BEARING SIZE - HEAD
PULLEY "2-7/16" DIA
BEARINGS TYPE - TAIL
PULLEY BALL BEARING 2-BOLT PILLOW BLOCK
BEARING SIZE - HEAD
PULLEY 1-15/16" DIA
BELT CLEANER 24" PRIMARY BELT CLEANER
DRIVE TYPE OMS 125 HYDRAULIC MOTOR
IDLERS CEMA B, 4" DIA CANS X 24" BELT WIDTH
RETURN IDLERS CEMA B, 4"DIA CANS X 24" BELT WIDTH
HOPPER
TYPE SKID
OVERALL DIMENSIONS
(INCLUDES LEGS) 8' 10-1/4"(W) X 206-3/16"(L) X 5' 1-11/16"(H)
HOPPER DIMENSIONS 8' 10-1/4"(W) X 206-3/16"(L) X 2' 10-3/8"(H)
CAPACITY (LEVEL) 9 CUBIC YARDS
FEEDER
TYPE VIBRATING GRIZZLY FEEDER
DRIVE TYPE DIRECT DRIVE HYDRAULIC VANE MOTOR
WIDTH 52"
LENGTH 16'
CRUSHER
CRUSHER TYPE HORIZONTAL IMPACT CRUSHER
CRUSHER SERIES 4056
NO. OF BLOW BARS 2 BLOW BARS, 2 DUMMY BARS
FEED OPENING 56" X 32"
NO. OF APRONS (3) THREE - (2) TWO ADJUSTABLE OAND (1) ONE FIXED
TRACK SPECS
LENGTH (CENTER) 12' 5-9/16" (3800 mm)
SHOE WIDTH 19.7 INCHES (500 mm)
DRIVE TWO SPEED DRIVE - 0.68 MPH LOW SPEED - 1.2 MPH HIGH SPEED
GEARBOX BONFIGLIOLI T710K PLANETARY GEARBOX; 1:123 REDUCTION RATIO
PERFORMANCE
TRAVEL SPEED 0.68 MPH IN LOW SPEED AND 1.2 MPH IN HIGH SPEED
OPTIONS
48" X 36" CROSS BELT MAGNET, FRAME AND CHUTE
KIDNEY LOOP HYDRAULIC OIL FILTERING SYSTEM
REAR HYDRAULIC STABILIZING LEGS
FRONT HYDRAULIC STABILZING LEGS
PT TECH EXTENDED WARRANTY
OTHER
DUST SUPPRESSION H2O SPRAY SYSTEM WITH TWO SPRAY BARS. ONE SPRAY BAR AT THE
CRUSHER INLET AND ONE AT THE CRUSHER OUTLET.
ELECTRICAL
REMOTE CONTROL HBC REMOTE WITH PLUS+1 CONTROLLER
Revision date:
January 1, 2014